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Engine Control System (Service Information): Removal & Installation Lexus ES XV40 facelift

Testing & Diagnostics 37 illustrations ~2817 words

INSTALLATION

  1. INSTALL ACTIVE CONTROL ENGINE MOUNT Install the acceleration sensor with the 2 nuts. Torque: 8.0 N*m (81 kgf*cm, 71 in.*lbf) Install the active control engine mount with the 3 nuts. Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
  2. INSTALL ENGINE MOUNTING BRACKET FR Install the engine mounting bracket FR with the 4 bolts. Automatic Transaxle Side Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) Active Engine Mounting Side Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) Connect the earth cable with the bolt. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) Connect the 2 connectors and clamp.
  3. INSTALL NO. 1 AIR CLEANER INLET . Refer to «INSTALLATION - Step 71»(ref-396638-S39113097262011050900000)
  4. INSTALL AIR CLEANER INLET ASSEMBLY . Refer to «INSTALLATION - Step 74»(ref-396638-S39113097262011050900000)
  5. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 97»(ref-396638-S39113097262011050900000)
  6. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 98»(ref-396638-S39113097262011050900000)
  7. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 100»(ref-396638-S39113097262011050900000)
  8. INSTALL ENGINE UNDER COVER RH
  9. INSTALL ENGINE UNDER COVER LH
  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .

Scheme 173

Scheme 173: ILLUSTRATION
Scheme 173: ILLUSTRATION

Scheme 174

Scheme 174: REMOVAL
Scheme 174: REMOVAL

Scheme 175

Scheme 175
Scheme 175
  1. PRECAUTION WARNING: Be sure to read "PRECAUTION" thoroughly before servicing. Refer to «PRECAUTION»(ref-396657-S14364679152011050900000) .
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait for 90 seconds after disconnecting the cable to prevent airbag deployment. Refer to «PRECAUTION»(ref-396658-S38733022692011050900000) . NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .
  3. REMOVE SIDE INSTRUMENT PANEL RH . Refer to «REMOVAL - Step 23»(ref-396657-S18768467902011050900000)
  4. REMOVE INSTRUMENT PANEL FINISH PANEL END RH . Refer to «REMOVAL - Step 19»(ref-396657-S18768467902011050900000)
  5. REMOVE FRONT DOOR SCUFF PLATE RH . Refer to «REMOVAL - Step 30»(ref-396659-S30598672322011050900000)
  6. REMOVE FRONT DOOR OPENING TRIM COVER RH . Refer to «REMOVAL - Step 31»(ref-396659-S30598672322011050900000)
  7. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «REMOVAL - Step 8»(ref-396531-S40618066392011050900000)
  8. REMOVE LOWER INSTRUMENT PANEL RH . Refer to «REMOVAL - Step 25»(ref-396657-S18768467902011050900000)
  9. REMOVE ACTIVE CONTROL ENGINE MOUNT ECU Disconnect the connector. Remove the nut and active control engine mount ECU.
  1. INSTALL ACTIVE CONTROL ENGINE MOUNT ECU Install the active control engine mount ECU with the nut. Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) Connect the connector.
  2. INSTALL LOWER INSTRUMENT PANEL RH . Refer to «INSTALLATION - Step 30»(ref-396657-S32018792212011050900000)
  3. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-396531-S11497320922011050900000)
  4. INSTALL FRONT DOOR OPENING TRIM COVER RH . Refer to «INSTALLATION - Step 42»(ref-396659-S30897002352011050900000)
  5. INSTALL FRONT DOOR SCUFF PLATE RH . Refer to «INSTALLATION - Step 43»(ref-396659-S30897002352011050900000)
  6. INSTALL INSTRUMENT PANEL FINISH PANEL END RH . Refer to «INSTALLATION - Step 45»(ref-396657-S32018792212011050900000)
  7. INSTALL SIDE INSTRUMENT PANEL RH . Refer to «INSTALLATION - Step 46»(ref-396657-S32018792212011050900000)
  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .
  9. INSPECT FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-396531-S11497320922011050900000)
  10. INSPECT SRS WARNING LIGHT . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-396531-S11497320922011050900000)

Scheme 176

Scheme 176: ILLUSTRATION
Scheme 176: ILLUSTRATION

Scheme 177

Scheme 177: REMOVAL
Scheme 177: REMOVAL

Scheme 178

Scheme 178
Scheme 178

Scheme 179

Scheme 179
Scheme 179
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .
  2. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL - Step 11»(ref-396638-S00213747662011050900000)
  3. REMOVE ENGINE ROOM SIDE COVER LH . Refer to «REMOVAL - Step 12»(ref-396638-S00213747662011050900000)
  4. REMOVE ENGINE ROOM SIDE COVER RH . Refer to «REMOVAL - Step 13»(ref-396638-S00213747662011050900000)
  5. REMOVE FRONT SUSPENSION UPPER CENTER BRACE . Refer to «REMOVAL - Step 9»(ref-396627-S36798469602011050900000)
  6. REMOVE ECM Remove the 3 nuts. Disconnect the 2 ECM connectors and remove the ECM. Raise the 2 levers while pushing the locks on the 2 levers, and disconnect the 2 ECM connectors. NOTE: After disconnecting the connector, make sure that dirt, water and other foreign matter do not contact the connecting part of the connector. Remove the ECM. Remove the 4 screws and 2 ECM brackets.

Scheme 180

Scheme 180
Scheme 180
  1. INSTALL ECM Install the ECM bracket with the 4 screws. Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) Connect the 2 ECM connectors. NOTE: When connecting the connector, make sure that dirt, water and other foreign matter do not become stuck between the connector and other parts. Connect the 2 ECM connectors and lower the 2 levers. NOTE: Make sure that the 2 levers are securely lowered. Install the ECM with the 3 nuts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
  2. INSTALL FRONT SUSPENSION UPPER CENTER BRACE . Refer to «INSTALLATION - Step 16»(ref-396627-S28506088592011050900000)
  3. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 98»(ref-396638-S39113097262011050900000)
  4. INSTALL ENGINE ROOM SIDE COVER RH . Refer to «INSTALLATION - Step 99»(ref-396638-S39113097262011050900000)
  5. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 100»(ref-396638-S39113097262011050900000)
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .

Scheme 181

Scheme 181: ILLUSTRATION
Scheme 181: ILLUSTRATION
  1. INSTALL ACCELERATOR PEDAL NOTE: Avoid physical shock to the accelerator pedal assembly. Do not disassemble the accelerator pedal assembly. Install the accelerator pedal assembly with the 2 bolts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) Connect the accelerator pedal connector.

Scheme 182

Scheme 182: ILLUSTRATION
Scheme 182: ILLUSTRATION
  1. INSTALL MASS AIR FLOW METER Install the mass air flow meter with the 2 screws. Connect the mass air flow meter connector.
  2. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 98»(ref-396638-S39113097262011050900000)
  3. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 100»(ref-396638-S39113097262011050900000)

Scheme 183

Scheme 183: ILLUSTRATION
Scheme 183: ILLUSTRATION

Scheme 184

Scheme 184: REMOVAL
Scheme 184: REMOVAL

Scheme 185

Scheme 185
Scheme 185

Scheme 186

Scheme 186
Scheme 186

Scheme 187

Scheme 187
Scheme 187
  1. REMOVE ENGINE UNDER COVER LH
  2. REMOVE ENGINE UNDER COVER RH
  3. DRAIN ENGINE COOLANT . Refer to «ON-VEHICLE INSPECTION - Step 8»(ref-396642-S23060672582011050900000)
  4. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL - Step 11»(ref-396638-S00213747662011050900000)
  5. REMOVE ENGINE ROOM SIDE COVER LH . Refer to «REMOVAL - Step 12»(ref-396638-S00213747662011050900000)
  6. REMOVE ENGINE ROOM SIDE COVER RH . Refer to «REMOVAL - Step 13»(ref-396638-S00213747662011050900000)
  7. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 14»(ref-396638-S00213747662011050900000)
  8. REMOVE AIR CLEANER INLET ASSEMBLY . Refer to «REMOVAL - Step 16»(ref-396638-S00213747662011050900000)
  9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY See step 8
  10. REMOVE AIR CLEANER CASE SUB-ASSEMBLY . Refer to «REMOVAL - Step 18»(ref-396638-S00213747662011050900000)
  11. REMOVE NO. 1 AIR CLEANER INLET . Refer to «REMOVAL - Step 19»(ref-396638-S00213747662011050900000)
  12. REMOVE FRONT SUSPENSION UPPER CENTER BRACE . Refer to «REMOVAL - Step 9»(ref-396627-S36798469602011050900000)
  13. REMOVE INTAKE AIR SURGE TANK ASSEMBLY . Refer to «REMOVAL - Step 10»(ref-396644-S06083070132011050900000)
  14. REMOVE VVT SENSOR (for Bank 1 Intake Side) Disconnect the VVT sensor connector. Remove the bolt and VVT sensor.
  15. REMOVE VVT SENSOR (for Bank 1 Exhaust Side) Disconnect the VVT sensor connector. Remove the bolt and VVT sensor.
  16. REMOVE VVT SENSOR (for Bank 2 Intake Side) Disconnect the VVT sensor connector. Remove the bolt and VVT sensor.
  17. REMOVE VVT SENSOR (for Bank 2 Exhaust Side) Disconnect the VVT sensor connector. Remove the bolt and VVT sensor.
  1. INSTALL VVT SENSOR (for Bank 2 Exhaust Side) Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the VVT sensor connector.
  2. INSTALL VVT SENSOR (for Bank 2 Intake Side) Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the VVT sensor connector.
  3. INSTALL VVT SENSOR (for Bank 1 Exhaust Side) Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the VVT sensor connector.
  4. INSTALL VVT SENSOR (for Bank 1 Intake Side) Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the VVT sensor connector.
  5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-396644-S33424817522011050900000)
  6. INSTALL NO. 1 AIR CLEANER INLET . Refer to «INSTALLATION - Step 71»(ref-396638-S39113097262011050900000)
  7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 72»(ref-396638-S39113097262011050900000)
  8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY See step 4
  9. INSTALL AIR CLEANER INLET ASSEMBLY . Refer to «INSTALLATION - Step 74»(ref-396638-S39113097262011050900000)
  10. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 97»(ref-396638-S39113097262011050900000)
  11. ADD ENGINE COOLANT . Refer to «ON-VEHICLE INSPECTION - Step 9»(ref-396642-S23060672582011050900000)
  12. CHECK FOR ENGINE COOLANT LEAKS . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-396656-S19001657792011050900000)
  13. INSTALL FRONT SUSPENSION UPPER CENTER BRACE . Refer to «INSTALLATION - Step 16»(ref-396627-S28506088592011050900000)
  14. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 98»(ref-396638-S39113097262011050900000)
  15. INSTALL ENGINE ROOM SIDE COVER RH . Refer to «INSTALLATION - Step 99»(ref-396638-S39113097262011050900000)
  16. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 100»(ref-396638-S39113097262011050900000)
  17. INSTALL ENGINE UNDER COVER RH
  18. INSTALL ENGINE UNDER COVER LH

Scheme 188

Scheme 188: ILLUSTRATION
Scheme 188: ILLUSTRATION

Scheme 189

Scheme 189: ILLUSTRATION
Scheme 189: ILLUSTRATION

Scheme 190

Scheme 190: ILLUSTRATION
Scheme 190: ILLUSTRATION

Scheme 191

Scheme 191: ILLUSTRATION
Scheme 191: ILLUSTRATION

Scheme 192

Scheme 192: REMOVAL
Scheme 192: REMOVAL
  1. REMOVE GENERATOR ASSEMBLY HINT
  2. DISCONNECT COOLER COMPRESSOR ASSEMBLY HINT
  3. REMOVE CRANKSHAFT POSITION SENSOR Disconnect the crankshaft position sensor connector. Remove the bolt and crankshaft position sensor.

Scheme 193

Scheme 193: INSPECTION
Scheme 193: INSPECTION
  1. INSPECT CRANKSHAFT POSITION SENSOR Using an ohmmeter, measure the resistance between the terminals. Standard resistance Condition Specified Condition Cold 1,630 to 2,740 ohms Hot 2,065 to 3,225 ohms NOTE: The terms "cold" and "hot" refer to the temperature of the coils. "Cold" means approximately -10 to 50°C (14 to 122°F). "Hot" means approximately 50 to 100°C (122 to 212°F). If the resistance is not as specified, replace the sensor.

Scheme 194

Scheme 194: INSTALLATION
Scheme 194: INSTALLATION
  1. INSTALL CRANKSHAFT POSITION SENSOR Apply a light coat of engine oil to the O-ring of the crankshaft position sensor. Install the crankshaft position sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the crankshaft position sensor connector.
  2. INSTALL COOLER COMPRESSOR ASSEMBLY HINT
  3. INSTALL GENERATOR ASSEMBLY HINT

Scheme 195

Scheme 195: ILLUSTRATION
Scheme 195: ILLUSTRATION

Scheme 196

Scheme 196: REMOVAL
Scheme 196: REMOVAL
  1. REMOVE ENGINE UNDER COVER LH
  2. REMOVE ENGINE UNDER COVER RH
  3. DRAIN ENGINE COOLANT . Refer to «ON-VEHICLE INSPECTION - Step 8»(ref-396642-S23060672582011050900000)
  4. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 14»(ref-396638-S00213747662011050900000)
  5. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL - Step 11»(ref-396638-S00213747662011050900000)
  6. REMOVE ENGINE ROOM SIDE COVER LH . Refer to «REMOVAL - Step 12»(ref-396638-S00213747662011050900000)
  7. REMOVE AIR CLEANER INLET ASSEMBLY . Refer to «REMOVAL - Step 16»(ref-396638-S00213747662011050900000)
  8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY See step 8
  9. REMOVE AIR CLEANER CASE SUB-ASSEMBLY . Refer to «REMOVAL - Step 18»(ref-396638-S00213747662011050900000)
  10. REMOVE NO. 1 AIR CLEANER INLET . Refer to «REMOVAL - Step 19»(ref-396638-S00213747662011050900000)
  11. REMOVE ENGINE COOLANT TEMPERATURE SENSOR Remove the engine coolant temperature sensor connector. Remove the engine coolant temperature sensor. Remove the gasket from the engine coolant temperature sensor.

Scheme 197

Scheme 197: INSPECTION
Scheme 197: INSPECTION
  1. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Measure the resistance between the terminals. Standard resistance Condition Specified Condition Approx. 20°C (68°F) 2.32 to 2.59 kohms Approx. 80°C (176°F) 0.31 to 0.326 kohms If the result is not as specified, replace the sensor. NOTE: If checking the ECT sensor in the water, keep the terminals dry. After checking, dry the sensor.

Scheme 198

Scheme 198: INSTALLATION
Scheme 198: INSTALLATION
  1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Install a new gasket to the engine coolant temperature sensor. Install the engine coolant temperature sensor. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) Connect the engine coolant temperature sensor connector.
  2. INSTALL NO. 1 AIR CLEANER INLET . Refer to «INSTALLATION - Step 71»(ref-396638-S39113097262011050900000)
  3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 72»(ref-396638-S39113097262011050900000)
  4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY See step 4
  5. INSTALL AIR CLEANER INLET ASSEMBLY . Refer to «INSTALLATION - Step 74»(ref-396638-S39113097262011050900000)
  6. ADD ENGINE COOLANT . Refer to «ON-VEHICLE INSPECTION - Step 9»(ref-396642-S23060672582011050900000)
  7. CHECK FOR ENGINE COOLANT LEAKS . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-396656-S19001657792011050900000)
  8. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 98»(ref-396638-S39113097262011050900000)
  9. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 100»(ref-396638-S39113097262011050900000)
  10. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 97»(ref-396638-S39113097262011050900000)
  11. INSTALL ENGINE UNDER COVER RH
  12. INSTALL ENGINE UNDER COVER LH

Scheme 199

Scheme 199: ILLUSTRATION
Scheme 199: ILLUSTRATION

Scheme 200

Scheme 200: REMOVAL
Scheme 200: REMOVAL
  1. DISCHARGE FUEL SYSTEM PRESSURE . Refer to «REMOVAL - Step 1»(ref-396644-S15077531902011050900000)
  2. REMOVE ENGINE UNDER COVER LH
  3. REMOVE ENGINE UNDER COVER RH
  4. DRAIN ENGINE COOLANT . Refer to «ON-VEHICLE INSPECTION - Step 8»(ref-396642-S23060672582011050900000)
  5. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL - Step 11»(ref-396638-S00213747662011050900000)
  6. REMOVE ENGINE ROOM SIDE COVER LH . Refer to «REMOVAL - Step 12»(ref-396638-S00213747662011050900000)
  7. REMOVE ENGINE ROOM SIDE COVER RH . Refer to «REMOVAL - Step 13»(ref-396638-S00213747662011050900000)
  8. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 14»(ref-396638-S00213747662011050900000)
  9. REMOVE FRONT SUSPENSION UPPER CENTER BRACE . Refer to «REMOVAL - Step 9»(ref-396627-S36798469602011050900000)
  10. REMOVE AIR CLEANER INLET ASSEMBLY . Refer to «REMOVAL - Step 16»(ref-396638-S00213747662011050900000)
  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY See step 8
  12. REMOVE AIR CLEANER CASE SUB-ASSEMBLY . Refer to «REMOVAL - Step 18»(ref-396638-S00213747662011050900000)
  13. REMOVE NO. 1 AIR CLEANER INLET . Refer to «REMOVAL - Step 19»(ref-396638-S00213747662011050900000)
  14. REMOVE INTAKE AIR SURGE TANK . Refer to «REMOVAL - Step 10»(ref-396644-S06083070132011050900000)
  15. SEPARATE FUEL TUBE SUB-ASSEMBLY . Refer to «REMOVAL - Step 11»(ref-396644-S06083070132011050900000)
  16. REMOVE INTAKE MANIFOLD . Refer to «REMOVAL - Step 72»(ref-396638-S00213747662011050900000)
  17. REMOVE KNOCK CONTROL SENSOR Disconnect the 2 knock control sensor connectors. Remove the 2 bolts and 2 knock control sensors.

Scheme 201

Scheme 201: INSPECTION
Scheme 201: INSPECTION
  1. INSPECT KNOCK CONTROL SENSOR Using an ohmmeter, measure the resistance between the terminals. Standard resistance 120 to 280 kohms at 20°C (68°F) If the result is not as specified, replace the sensor.

Scheme 202

Scheme 202: INSTALLATION
Scheme 202: INSTALLATION
  1. INSTALL KNOCK CONTROL SENSOR Install the 2 knock control sensors with the 2 bolts as shown in the illustration. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) Connect the 2 knock control sensor connectors.
  2. INSTALL INTAKE MANIFOLD . Refer to «INSTALLATION - Step 19»(ref-396638-S39113097262011050900000)
  3. CONNECT FUEL TUBE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-396644-S33424817522011050900000)
  4. INSTALL INTAKE AIR SURGE TANK . Refer to «INSTALLATION - Step 3»(ref-396644-S33424817522011050900000)
  5. INSTALL NO. 1 AIR CLEANER INLET . Refer to «INSTALLATION - Step 71»(ref-396638-S39113097262011050900000)
  6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 72»(ref-396638-S39113097262011050900000)
  7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY See step 4
  8. INSTALL AIR CLEANER INLET ASSEMBLY . Refer to «INSTALLATION - Step 74»(ref-396638-S39113097262011050900000)
  9. ADD ENGINE COOLANT . Refer to «ON-VEHICLE INSPECTION - Step 9»(ref-396642-S23060672582011050900000)
  10. CHECK FOR ENGINE COOLANT LEAKS . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-396656-S19001657792011050900000)
  11. CHECK FOR FUEL LEAKS . Refer to «ON-VEHICLE INSPECTION - Step 1»(ref-396643-S12475227402011050900000)
  12. INSTALL FRONT SUSPENSION UPPER CENTER BRACE . Refer to «INSTALLATION - Step 16»(ref-396627-S28506088592011050900000)
  13. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 97»(ref-396638-S39113097262011050900000)
  14. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 98»(ref-396638-S39113097262011050900000)
  15. INSTALL ENGINE ROOM SIDE COVER RH . Refer to «INSTALLATION - Step 99»(ref-396638-S39113097262011050900000)
  16. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 100»(ref-396638-S39113097262011050900000)
  17. INSTALL ENGINE UNDER COVER RH
  18. INSTALL ENGINE UNDER COVER LH

Scheme 203

Scheme 203: ILLUSTRATION
Scheme 203: ILLUSTRATION

Scheme 204

Scheme 204: REMOVAL
Scheme 204: REMOVAL

Scheme 205

Scheme 205
Scheme 205
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .
  2. REMOVE ENGINE UNDER COVER LH
  3. REMOVE ENGINE UNDER COVER RH
  4. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL - Step 11»(ref-396638-S00213747662011050900000)
  5. REMOVE ENGINE ROOM SIDE COVER LH . Refer to «REMOVAL - Step 12»(ref-396638-S00213747662011050900000)
  6. REMOVE V-BANK COVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 14»(ref-396638-S00213747662011050900000)
  7. REMOVE AIR CLEANER INLET ASSEMBLY . Refer to «REMOVAL - Step 16»(ref-396638-S00213747662011050900000)
  8. REMOVE NO. 1 AIR CLEANER INLET . Refer to «REMOVAL - Step 19»(ref-396638-S00213747662011050900000)
  9. REMOVE ACCELERATION SENSOR Disconnect the acceleration sensor connector and clamp. Remove the 2 nuts and acceleration sensor.
  1. INSTALL ACCELERATION SENSOR Install the acceleration sensor with the 2 nuts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) Connect the acceleration sensor connector and clamp.
  2. INSTALL NO. 1 AIR CLEANER INLET . Refer to «INSTALLATION - Step 71»(ref-396638-S39113097262011050900000)
  3. INSTALL AIR CLEANER INLET ASSEMBLY . Refer to «INSTALLATION - Step 74»(ref-396638-S39113097262011050900000)
  4. INSTALL V-BANK COVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 97»(ref-396638-S39113097262011050900000)
  5. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 97»(ref-396638-S39113097262011050900000)
  6. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 100»(ref-396638-S39113097262011050900000)
  7. INSTALL ENGINE UNDER COVER RH
  8. INSTALL ENGINE UNDER COVER LH
  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .

Scheme 206

Scheme 206: INSPECTION
Scheme 206: INSPECTION
  1. INSPECT IGNITION RELAY NO. 2 Using an ohmmeter, measure the resistance according to the value(s) in the table below. Standard resistance Tester Connection Specified Condition 3 - 5 10 kohms or higher 3 - 5 Below 1 ohms (Battery voltage applied between terminals 1 and 2) If the result is not as specified, replace the relay.

Scheme 207

Scheme 207: INSPECTION
Scheme 207: INSPECTION
  1. INSPECT EFI RELAY Using an ohmmeter, measure the resistance according to the value(s) in the table below. Standard resistance Tester connection Specified Condition 1E-7 - 1E-12 10 kohms or higher 1E-7 - 1E-12 Below 1 ohms (Battery voltage applied between terminals 1E-9 and 1E-10)

Scheme 208

Scheme 208: INSPECTION
Scheme 208: INSPECTION
  1. INSPECT CIRCUIT OPENING RELAY Using an ohmmeter, measure the resistance according to the value(s) in the table below. Standard resistance Tester connection Specified Condition 1E-7 - 1E-13 10 kohms or higher 1E-7 - 1E-13 Below 1 ohms (Battery voltage applied between terminals 1E-8 and 1D-12)

Scheme 209

Scheme 209: INSPECTION
Scheme 209: INSPECTION
  1. INSPECT AIR FUEL RATIO SENSOR RELAY Using an ohmmeter, measure the resistance according to the value(s) in the table below. Standard resistance Tester connection Specified Condition 1A-3 - 1A-4 10 kohms or higher 1A-3 - 1A-4 Below 1 ohms (Battery voltage applied between terminals 1E-7 and 1E-10)

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