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Automatic Transaxle System (TB-65/60N): Removal & Installation Hyundai Genesis I

Automatic Trans ~360 words

Installation

  1. Temporarily install the transmission assembly by lifting the supporting jack. CAUTION: Be careful not to damage tubes, hoses or wire.
  2. Install the mounting bolts (A-3ea, B-1ea) on the transmission side. Tightening torque [A] 65~85 Nm (6.5~8.5 kgf.m, 47.0~61.5 lb-ft) [B] 35~47 Nm (3.5~4.7 kgf.m, 25.3~34.0 lb-ft)
  3. Install the mounting bolts (A-2ea) for the starter motor. Tightening torque : 50~65 Nm (5.0~6.5 kgf.m, 36.2~47.0 lb-ft) NOTE: Install one mounting bolt on the transmission side and the other bolt for the starter motor, while lowering the transmission assembly.
  4. Install the mounting bolt right in the engine side. Tightening torque : 80~100 Nm (8.0~10.0 kgf.m, 57.9~72.3 lb-ft)
  5. Install the CKP sensor and the brackets for wire. NOTE: While lowering the transmission assembly, install the brackets.
  6. Install the insulator support brackets by tightening each four bolts. Tightening torque: 30~35 Nm (3.0~3.5 kgf.m, 21.7~25.3 lb-ft)
  7. Install the cross member by installing the seven bolts (A, B, C). Tightening torque: [A, B] 30~35 Nm (3.0~3.5 kgf.m, 21.7~25.3 lb-ft) [C] 50~65 Nm (5.0~6.5 kgf.m, 36.2~47.0 lb-ft)
  8. Install the mounting bolts (A-4ea) lower in the engine side. Tightening torque : 40~47 Nm (4.0~4.7 kgf.m, 28.9~34.0 lb-ft)
  9. Put aside the jack.
  10. Install the torque converter mounting bolts (A-6ea) by rotating the crank shaft. Tightening torque : 34~41 Nm (3.4~4.1 kgf.m, 24.6~29.6 lb-ft)
  11. Install the dust cover (A).
  12. Connect the solenoid connector (A) and input speed sensor connector (B). B
  13. Connect the shift cable assembly (C) by holding the washer (D) tightening the nut (A) and insert the clip (B). Tightening torque: 13~16 Nm (1.3~1.6 kgf.m, 9.40~11.57 lb-ft)
  14. Connect the neutral switch connector (A) and the output speed sensor connector (B).
  15. Install the oil cooler tubes. NOTE: Install the two mounting bolts from the engine block.
  16. Connect the ground wire (A) by removing the bolt.
  17. Install the propeller shaft assembly (refer to «PROPELLER SHAFT»(ref-345920) )
  18. Install the heat shield (A).
  19. Install the center muffler assembly, (refer to «INTAKE AND EXHAUST SYSTEM (ENGINE (G6DB/G6DA - GSL 3.3/3.8))»(ref-345879) )
  20. Install the muffler guard (A).
  21. Connect (-) terminal to the battery.

Note. The battery is placed right side of the temporary tire in the trunk.

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