Spark Available
- Verify ignition fuse is not blown.
- Verify fusible link is not blown.
- Verify air intake system is not restricted.
- Ensure fuel system pressure and volume are correct.
- Check for poor fuel quality or contaminated fuel.
- Check for use of fuel with high alcohol content.
- Check exhaust system for restriction.
No Spark Available
- Ensure secondary ignition system is in good condition.
- Ensure pick-up coil air gap is correct.
- Ensure ignition coil supply voltage is correct.
- Ensure ignition coil primary resistance is correct.
- Ensure ignition coil secondary resistance is correct.
- Ensure ignitor resistance is correct.
- Inspect ignitor primary leads for open or short circuit.
- Ensure ECM has correct voltage supply and is properly grounded.
DIFFICULT TO START (CRANKS OKAY)
- Ensure sufficient secondary spark is available.
- Inspect air intake system for restriction.
- Ensure vacuum hoses are not disconnected or damaged.
- Ensure fuel system pressure is correct.
- Ensure fuel injector operation is correct.
- Ensure EGR valve operation is correct.
- Ensure EGR valve closes completely.
- Inspect for cracks or poor connections at throttle body.
- Ensure ignition and valve timing are correct.
- Ensure distributor pick-up coil air gap is correct.
- Ensure distributor pick-up coil resistance is within specification.
- Ensure ignition coil resistance is within specification.
- Test coolant temperature sensor operation.
- Test control relay operation.
- Check power transistor operation.
- Test operation of air induction valve.
- Ensure electrical harness and connectors are not broken or loose.
- Ensure ECM has correct voltage supply and is properly grounded.
- Ensure engine has sufficient compression.
ENGINE SURGES
- Ensure there are no vacuum leaks.
- Ensure EGR valve operation is correct.
- Ensure EGR valve closes completely.
- Ensure fuel system pressure is correct and constant.
- Ensure ignition timing is correct.
ROUGH OR UNSTABLE IDLE
- Inspect IAC valve for malfunction.
- Ensure fuel system pressure is correct.
- Ensure idle speed is correct.
- Inspect air intake system for restrictions.
- Use stethoscope to verify fuel injector operation.
- Ensure sufficient spark is available at all cylinders.
- Verify vacuum hose routing is correct and that there are no vacuum leaks.
- Ensure fuel system pressure and volume are correct.
- Inspect for EGR system malfunction.
- Test coolant temperature sensor operation.
- Test intake air temperature sensor operation.
- Verify throttle position sensor has correct adjustment and resistance value.
- Inspect air conditioner switch operation.
- Inspect inhibitor switch operation (automatic transmission).
- Test for IAC servo drive signal and operation.
- Test airflow sensor voltage output.
- Test barometric pressure sensor voltage output.
- Test crankshaft position sensor operation.
- Inspect vehicle speed sensor operation.
- Inspect TDC sensor or cylinder No. 1 sensor operation.
- Inspect electrical connections at fuel injectors.
EXCESSIVELY FAST IDLE
- Check throttle cable adjustment.
- Verify vacuum hose routing is correct.
- Ensure there are no vacuum leaks.
- Ensure fuel system pressure and volume are correct.
- Test coolant temperature sensor operation.
ENGINE STALLS
- Ensure air intake system is not restricted.
- Ensure PCV system operation is correct.
- Test EGR system for correct operation.
- Inspect for cracks or poor connections at throttle body.
- Test coolant temperature sensor operation.
- Ensure fuel system pressure is correct. Use ohmmeter to verify correct fuel injector resistance.
- Verify correct throttle position sensor adjustment and resistance.
- Check for poor quality fuel or contaminated fuel. Check for use of fuel with high alcohol content.
ENGINE LACKS POWER
- Inspect throttle cable adjustment.
- Ensure air intake system is not restricted.
- Test EGR system for correct operation.
- Ensure fuel system pressure is correct. Use ohmmeter to verify correct fuel injector resistance.
- Ensure base timing is correct and timing advance system is functional.
- Test purge control valve operation.
- Test vacuum switching valve operation.
- Test throttle position sensor operation.
- Test coolant temperature sensor operation.
- Verify throttle valve opens completely when accelerator pedal is fully pressed.
- Check transmission for correct downshift (A/T).
- Inspect exhaust system for restriction.
ENGINE MISFIRES OR HESITATES
- Ensure vacuum hoses are not disconnected or damaged.
- Ensure electrical harness, connectors, and wires are not broken or loose.
- Ensure fuel pressure is correct.
- Test air conditioner switch operation.
- Test air conditioner power relay operation.
- Test airflow sensor voltage output.
- Test barometric pressure sensor voltage output.
- Test crankshaft position sensor operation.
- Test coolant temperature sensor operation.
- Test idle position switch operation.
- Test ignition switch operation.
- Test inhibitor switch operation (A/T).
- Test intake air temperature sensor operation.
- Test for IAC servo drive signal and operation.
- Test heated oxygen sensor voltage output.
- Test power steering oil pressure switch operation.
- Test throttle position sensor operation.
- Test camshaft position sensor or cylinder No. 1 sensor operation.
ENGINE RUNS ROUGH ON DECELERATION
- Test IAC valve for malfunction.
- Ensure fuel system pressure is correct.
AFTERBURN IN EXHAUST SYSTEM
- Ensure there are no leaks in exhaust system.
- Ensure base timing is correct, and timing advance system is functional.
- Test throttle position sensor operation.
- Test coolant temperature sensor operation.
- Test IAC solenoid operation.
- Test A/C vacuum solenoid valve (if equipped).
POOR FUEL MILEAGE
- Ensure base timing is correct, and timing advance system is functional.
- Ensure fuel system pressure is correct.
- Test air conditioner switch operation.
- Test airflow sensor voltage output.
- Test barometric pressure sensor voltage output.
- Test engine coolant temperature sensor operation.
- Test idle position switch operation.
- Test ignition switch operation.
- Test inhibitor switch operation (A/T).
- Test injector operation.
- Test intake air temperature sensor operation.
- Test heated oxygen sensor operation.
- Test power steering oil pressure switch operation.
- Test throttle position sensor operation.
- Test camshaft position sensor or cylinder No. 1 sensor operation.
DETONATION OR KNOCKING
- Check engine oil level.
- Check engine for overheating.
- Verify base timing is correct.
- Inspect for vacuum leaks.
- Test EGR system operation.
- Check for contaminated or poor quality fuel.
- Check for carbon build-up in combustion chamber.
- Ensure spark plug application is correct.
- Ensure ECM application is correct.
Intermittent Simulation
To reproduce conditions creating intermittent fault, use the following methods
- Lightly vibrate component.
- Heat component.
- Wiggle or bend wiring harness.
- Spray component with water.
- Remove/apply vacuum source.
Monitor circuit/component voltage or resistance while simulating intermittent. If engine is running, monitor for Diagnostic Trouble Codes (DTCs). Use test results to identify a faulty component or circuit.