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Automatic Transaxle/transmission External Controls: Removal & Installation Ford Fusion I рестайлинг

Automatic Trans 3 illustrations ~919 words

REMOVAL

All vehicles

  1. Remove the heater core and evaporator core housing. For additional information, refer to «CLIMATE CONTROL»(ref-291887) article.
  2. Remove the Restraints Control Module (RCM). For additional information, refer to «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-291881) article.
  3. Remove the battery tray. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-291883) article.
  4. Disconnect the selector lever cable end from the manual control lever.
  5. Release the 2 tabs and remove the selector lever cable from the selector lever cable bracket.
  6. Disconnect the selector lever cable end from the manual control lever.
  7. Release the 2 tabs and remove the selector lever cable from the selector lever cable bracket.
  8. Disconnect the 2 wiring harness fasteners and position the RCM wiring harness aside.
  9. Position the insulation blanket away from the bulkhead to gain access to the 2 selector lever cable bracket nuts.
  10. Remove the 2 selector lever cable grommet nuts and remove the selector lever cable through the interior of the vehicle.

INSTALLATION

All vehicles

  1. Position the selector lever cable in place and install the 2 nuts. Tighten to 8 Nm (71 lb-in).
  2. Position the insulation blanket in place over the selector lever cable grommet.
  3. Position back the RCM wiring harness and install the fasteners on the studs.
  4. Position the selector lever cable in the bracket.
  5. Install the selector lever cable end on the manual lever.
  6. Install the selector lever cable in the bracket. Be sure the tabs are locked in place.
  7. Connect the selector lever cable end on the manual control lever.
  8. Install the battery and battery tray. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-291883) article.
  9. Install the RCM. For additional information, refer to «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-291881) article.
  10. Install the heater core and evaporator core housing. For additional information, refer to «CLIMATE CONTROL»(ref-291887) article.
  11. Adjust the selector lever cable. For additional information, refer to «Selector Lever Cable Adjustment»(ref-291891-S13316996192008073000000) .

Scheme 500

Scheme 500: Selector Lever
ItemPart NumberDescription
17E395Selector lever cable
214489Selector lever electrical connector
3W520102Selector lever nut (4 required)
47K004Selector lever assembly
  1. Remove the center console. For additional information, refer to «INSTRUMENT PANEL AND CONSOLE»(ref-291890) article.
  2. Disconnect the selector lever cable end from the selector lever.
  3. Release the tab on the selector lever cable and remove it from the selector lever housing.
  4. Disconnect the electrical connector.
  5. Remove the 4 nuts and remove the selector lever.
  1. Install the selector lever and the 4 nuts. Tighten to 12 Nm (106 lb-in).
  2. Connect the electrical connector.
  3. Install the selector lever cable in the selector lever housing.
  4. Connect the selector lever cable end to the selector lever.
  5. Install the center console. For additional information, refer to «INSTRUMENT PANEL AND CONSOLE»(ref-291890) article.
  6. Adjust the selector lever cable, refer to «Selector Lever Cable Adjustment»(ref-291891-S13316996192008073000000) .

Scheme 501

Scheme 501: Selector Lever Bezel
ItemPart NumberDescription
154061A16PRNDL indicator trim ring
254045A76Center console trim cover
354045A07Power outlet trim panel
4Lower selector lever knob bezel
5Selector lever knob screws
67L010Selector lever knob
7Selector lever indicator light
814A459Transmission Control Switch (TCS) electrical connector (3.5L engine) (MKZ only)
9TCS wiring harness retainer
107E034Selector lever bezel

All vehicles

  1. Remove the PRNDL trim ring.
  2. Remove the upper console panel.
  3. Remove the power outlet trim panel from the center console.
  4. Disconnect the electrical connector and remove the power outlet trim panel.
  5. Slide the lower selector lever knob bezel downward.
  6. Remove and discard the 2 bolts from the selector lever knob.
  7. Disconnect the light from the PRNDL bezel.
  8. Disconnect the LED electrical connector.
  9. Disconnect the Transmission Control Switch (TCS) electrical connector and remove the wiring harness fastener from the selector lever housing.
  10. Release the 3 tabs and remove the PRNDL bezel selector lever knob and knob bezel.

Vehicles equipped with a Transmission Control Switch (TCS)

  1. Route the TCS wiring harness through the selector lever knob bezel and the PRNDL bezel.
  2. Install the PRNDL bezel, selector lever knob and knob bezel on the selector lever. Position the override lever in the override lever guide. Make sure that the 3 locking tabs are locked in place.
  3. Connect the TCS electrical connector and install the wiring harness retainer on the selector lever housing.
  4. Connect the LED electrical connector.
  5. Connect the light to the PRNDL bezel.
  6. Install the selector lever knob and 2 new bolts. Tighten to 2 Nm (18 lb-in).
  7. Slide the lower selector lever knob bezel up and snap it into place.
  8. Connect the power outlet electrical connector.
  9. Install the power outlet trim panel in the center console.
  10. Install the upper console panel.
  11. Install the PRNDL trim ring.

Scheme 502

Scheme 502: Selector Lever Knob - 2.3L, 3.0L
ItemPart NumberDescription
1Lower selector lever knob bezel
2Selector lever knob screws
37L010Selector lever knob
  1. Slide the lower selector lever knob bezel downward.
  2. Remove and discard the 2 bolts and lift up on the selector lever knob to remove.
  1. Install the selector lever knob and 2 new bolts. Tighten to 2 Nm (18 lb-in).
  2. Slide the lower selector lever knob bezel up and snap it into place.

All vehicles

  1. Remove the PRNDL trim ring.
  2. Remove the upper console panel.
  3. Slide the lower shift knob bezel downward.
  4. Remove and discard the 2 bolts from the selector lever knob.
  5. Disconnect the light from the PRNDL bezel.
  6. Disconnect the LED electrical connector.
  7. Disconnect the Transmission Control Switch (TCS) electrical connector and remove the wiring harness retainer from the selector lever housing.
  8. Release the 3 tabs and remove the PRNDL bezel, selector lever knob and knob bezel.

All vehicles

  1. Position the TCS wiring harness through the selector lever knob bezel and the PRNDL bezel and install the PRNDL bezel on the selector lever. Position the override lever in the override lever guide. Make sure that the 3 locking tabs are locked in place.
  2. Connect the TCS electrical connector and install the connector fastener on the selector lever housing.
  3. Connect the LED electrical connector.
  4. Connect the light to the PRNDL bezel.
  5. Position the lower selector lever knob bezel in place.
  6. Install the selector lever knob and 2 new bolts. Tighten to 2 Nm (18 lb-in).
  7. Slide the lower selector lever knob bezel up and snap it into place.
  8. Install the upper console panel.
  9. Install the PRNDL trim ring.