Engine- 2.3L: Component Locations Ford Focus I рестайлинг

Special Tool(s)

SPECIAL TOOL SPECIFICATIONS Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Timing Peg, Crankshaft 303-507 Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) Adapter for 205-126 (205-072-02)

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SPECIAL TOOL SPECIFICATIONS Installer, Front Oil Seal 303-096 (T74P-6150-A) Remover, Seal 303-409 (T92C-6700-CH)

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SPECIAL TOOL SPECIFICATIONS Remover, Power Steering Pump Pulley 211-016 (T69L-10300-8) Installer, Power Steering Pump Pulley 211-185 (T91P-3A733-A) Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent

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SPECIAL TOOL SPECIFICATIONS Alignment Plate, Camshaft 303-465 (T949-6256-CH)

SPECIAL TOOL SPECIFICATIONS Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-472 (T94P-6565-AH)

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SPECIAL TOOL SPECIFICATIONS Compressor, Valve Spring 303-350 (T89P-6565-A) Remover, Valve Stem Oil Seal 303-468 (T94P-6510-AH) Compressor, Valve Spring 303-472 (T94P-6565-AH) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH) Slide Hammer 307-005 (T59L-100-B) Compressor, Valve Spring 303-300 (T87C-6565-A)

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SPECIAL TOOL SPECIFICATIONS Camshaft Alignment Timing Tool 303-465 (T94P-6256-CH)

SPECIAL TOOL SPECIFICATIONS Alignment Plate, Camshaft 303-465 (T94P-6256-CH)

SPECIAL TOOL SPECIFICATIONS Locking Tool, Flywheel 303-103 (T74P-8375-A)

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1. With vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-234418) .
2. Remove the transmission. For additional information, refer to «MANUAL TRANSAXLE/TRANSMISSION - MTX75»(ref-207772) .
3. Remove the clutch assembly. For additional information, refer to «CLUTCH - MTX75 TRANSAXLE»(ref-207767) .
4. Install the special tool and remove the bolts and the flywheel.

SPECIAL TOOL SPECIFICATIONS Locking Tool, Flexplate 303-103 (T74P-8375-A)

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1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-234418) .
2. Remove the transmission. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION»(ref-207762) .
3. Install the special tool and remove the flexplate bolts.

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1. Install the flexplate.
2. Install the special tool.
3. Tighten the nuts in the sequence shown in three stages: Stage 1: Tighten to 50 Nm (37 lb-ft). Stage 2: Tighten to 80 Nm (50 lb-ft). Stage 3: Tighten to 112 Nm (83 lb-ft).
4. Install the transmission. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION»(ref-207762) .

SPECIAL TOOL SPECIFICATIONS Installer, Crankshaft Rear Main Oil Seal 303-328 (T88P-6701-B1)

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1. Remove the flywheel or flexplate. For additional information, refer to «FLYWHEEL»(ref-234427-S05683073342006060900000) or «FLEXPLATE»(ref-234427-S33546730862006060900000) .
2. Remove the oil pan. For additional information, refer to «OIL PAN»(ref-234427-S21824717752006060900000) .
3. Remove the bolts and the crankshaft rear oil seal.

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1. Install the crankshaft rear oil seal on the Crankshaft Rear Main Oil Seal Installer.
2. Install the Crankshaft Rear Main Oil Seal Installer and the crankshaft rear oil seal on the crankshaft. Tighten the bolts in the sequence shown to 10 Nm (89 lb-in).
3. Remove the Crankshaft Rear Main Oil Seal Installer.
4. Install the oil pan. For additional information, refer to «OIL PAN»(ref-234427-S21824717752006060900000) .
5. Install the flywheel or flexplate. For additional information, refer to «FLYWHEEL»(ref-234427-S05683073342006060900000) or «FLEXPLATE»(ref-234427-S33546730862006060900000) .

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1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-234418) .
2. Remove the lower motor mount. Remove the two mount bolts. Remove the motor mount.

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1. Install the lower motor mount. Install the motor mount. Install the two bolts.

SPECIAL TOOL SPECIFICATIONS Three Bar Engine Support Kit 303-F072

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1. Remove the expansion tank bolt.
2. Lift the coolant expansion tank out of the retainer and position aside.
3. Install the special tool.
4. Remove the RH motor mount nuts.
5. Remove the RH motor mounts bolts and the RH motor mount.
6. To install, reverse the removal procedure.

SPECIAL TOOL SPECIFICATIONS Three Bar Engine Support Kit 303-F072

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1. Install the special tool.
2. Remove the LH motor mount nut.
3. Remove the LH motor mount nuts and the LH motor mount.
4. To install, reverse the removal procedure.

SPECIAL TOOL SPECIFICATIONS Heavy Duty Floor Crane 014-00071 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Powertrain Lift with Tilting Plate 014-00765 or equivalent Universal Adapter Brackets 014-0001 Torque Converter Holding Tool 307-346 (T97T-7902-A) Lifting Bracket, Engine 303-050 (T70P-6000) Tie Rod End Remover 211-001 (TOOL-3290-D) or equivalent Transaxle Plugs 308-152 (T88C-7025-AH) Impact Slide Hammer 100-001 (T50T-100-A) Front Drive Halfshaft Remover 205-D070 (D93P-1175-B) or equivalent

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All vehicles

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1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-234418) .
2. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM-GENERAL INFORMATION»(ref-207778) .
3. Remove the battery tray. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-207791) .
4. Recover the A/C system. For additional information, refer to «CLIMATE CONTROL SYSTEM-GENERAL INFORMATION»(ref-207782) .
5. Drain the cooling system. For additional information, refer to «ENGINE COOLING»(ref-207748) .
6. Drain the engine oil. Install the drain plug.
7. Remove the accessory drive belt.
8. Remove the catalytic converter. For additional information, refer to «EXHAUST SYSTEM»(ref-207777) .
9. Remove the air intake resonator. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-207759) .
10. Disconnect the fuel tube. For additional information, refer to «FUEL SYSTEM-GENERAL INFORMATION»(ref-207778) .
11. Disconnect the vapor tube.
12. Disconnect the engine emissions hose and the exhaust gas recirculation (EGR) vacuum regulator solenoid electrical connector.
13. Disconnect the brake booster vacuum hose.
14. Disconnect the lower radiator hose, the heater hose and the overflow hose from the coolant bypass.
15. Detach the hose, remove the screw and the pin-type retainer. Remove the snow shield.
16. Position aside the accelerator cable and speed control cable (if equipped). Disconnect the accelerator and speed control cable (if equipped) from the throttle body. Remove the three bolts and position aside the accelerator cable bracket aside.
17. Disconnect the fuel injection supply manifold wiring harness electrical connector.
18. Disconnect the EGR valve electrical connector.
19. Detach the gearshift cables from the transaxle. Detach the shifter cable from the shift mast. Detach the selector cable from the selector lever.
20. Detach the gearshift cables from the bracket. Detach the shifter cable from the bracket, turning the abutment sleeves counterclockwise. Detach the selector cable from the bracket, turning the abutment sleeves counterclockwise.
21. Remove the clutch slave cylinder supply line. Remove the clip. Remove the supply line and secure it to one side using cable tires.
22. Disconnect the reversing lamp switch electrical connector.
23. Disconnect the heater hose from the "T" fitting and position it aside.
24. Remove the coolant expansion tank. For additional information, refer to «ENGINE COOLING»(ref-207748) .
25. Disconnect the power steering pressure (PSP) switch electrical connector.
26. Remove the power steering pump pulley. For additional information, refer to «POWER STEERING»(ref-207743) .
27. Disconnect the PSP tube.
28. Remove the power steering bolts and position the power steering pump aside.
29. Disconnect the three main engine wiring harness electrical connectors.
30. Remove the wiring harness retainers from the valve cover.
31. Disconnect the cooling fan electrical connector.
32. Disconnect the cooling fan electrical connector.
33. Disconnect the upper radiator hose.
34. Remove the battery cable bracket nut.
35. Remove the generator heat shield top nut.
36. Remove the generator heat shield lower nut and the heat shield.
37. Remove the generator B+ cable nut and disconnect the B+ cable.
38. Remove the bolt and the ground cable.
39. Remove the generator cooling tube.
40. Disconnect the transmission shifter cable and position it aside.
41. Disconnect the transmission cooler hoses.
42. Remove the cooling fan.
43. Remove the two lower bellhousing bolts.
44. Remove the two oil pan-to-bellhousing bolts.
45. Disconnect the starter electrical connections.
46. Remove the nuts and detach the power steering pressure line brackets from the stud bolts and position aside.
47. Remove the three A/C compressor bolts.
48. Loosen the bolt and remove the A/C compressor. Lower the A/C compressor to access the manifold bolt. Discard the O-ring seals. Disconnect the field coil electrical connector.
49. Detach the LH brake hose from the support bracket.
50. Detach the LH caliper. Remove the bolt covers. Remove the bolts.
51. Support the brake caliper.
52. Loosen the LH strut and spring assembly top mount nuts by four turns.
53. Disconnect the LH stabilizer bar at the strut.
54. Remove the LH tie-rod end nut.
55. Remove the RH tie-rod end nut.
56. Using the special tool, disconnect both of the tie-rods from the knuckles.
57. Disconnect both of the lower control arms from the knuckles.
58. Remove the mounting bracket nuts, then remove the bracket from the halfshaft intermediate bearing.
59. Remove the RH front drive halfshaft. Position the halfshaft aside and support with mechanic's wire. Install a plug into the transaxle opening.
60. Remove the LH front drive halfshaft from the transaxle. Using the special tool, remove the halfshaft from the transaxle. Install a plug into the transaxle opening. Support the halfshaft using mechanic's wire.
61. Remove the lower engine mount.
62. Remove the three bolts and the starter.
63. Remove the starter isolator.
64. Disconnect the vehicle speed sensor (VSS) electrical connector.
65. Remove the four torque converter nuts.
66. Using the special tools, fasten the engine to the lift table.
67. Remove the RH motor mount nuts.
68. Remove the LH motor mount nut.
69. Lower the engine and transaxle assembly from the vehicle.
70. Disconnect the output shaft speed (OSS) sensor electrical connector.
71. Disconnect the turbine shaft speed (TSS) sensor electrical connector.
72. Disconnect the solenoid body and the transmission range (TR) sensor electrical connectors.
73. Using the engine crane, remove the engine from the lift table.
74. Remove the remaining bellhousing bolts and separate the engine and transmission.
75. Install the special tool to prevent damage to the torque converter.

SPECIAL TOOL SPECIFICATIONS Engine Stand 014-00232 or equivalent Locking Tool, Flywheel 303-103 (T74P-8375-A)

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Note. For additional information, refer to DESCRIPTION AND OPERATION .

Vehicles equipped with a manual transmission

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1. Remove the bolts, the clutch pressure plate and the clutch disc.
2. Install the special tool and remove the flywheel or flexplate.
3. Mount the engine on a suitable engine stand.
4. Remove the accessory drive belt.
5. Remove the engine oil level indicator assembly. Remove the engine oil level indicator. Remove the bolts. Remove the engine oil level indicator tube.
6. Remove the coolant bypass. Remove the hose. Remove the bolts and the coolant bypass.
7. Remove the generator.
8. Disconnect the coolant tube from the exhaust gas recirculation (EGR) valve.
9. Disconnect the heater hose from the thermostat housing.
10. Disconnect the knock sensor (KS) electrical connector.
11. Remove the block heater, if equipped.
12. Remove the EGR valve. Disconnect the electrical connector. Remove the bolts. Remove the EGR valve.
13. Disconnect the throttle position (TP) sensor electrical connector.
14. Disconnect the idle air control (IAC) motor electrical connector.
15. Disconnect the swirl control valve monitor electrical connector.
16. Disconnect the crankshaft position (CKP) sensor and the wiring harness pin-type retainers.
17. Disconnect the camshaft position (CMP) sensor electrical connector.
18. Remove the positive crankcase ventilation (PCV) hose.
19. Disconnect the engine wiring harness pin-type retainers from the intake manifold.
20. Remove the intake manifold assembly.
21. Disconnect the fuel injector electrical connectors and the wiring harness pin-type retainers.
22. Position aside the cylinder head temperature (CHT) boot.
23. Disconnect the CHT sensor electrical connector.
24. Remove the bypass hose.
25. Remove the thermostat housing.
26. Remove the knock sensor and the engine vent cover.
27. Remove the fuel injection supply manifold with the injectors.
28. Remove the coolant pump pulley.
29. Remove the coolant pump.
30. Remove the bolts and the ignition coils.
31. Remove the following: CMP sensor. CHT sensor. Spark plugs.
32. Remove the valve cover.
33. Remove the CKP sensor.
34. Remove the crankshaft vibration damper bolt and the vibration damper.
35. Remove the engine front cover.
36. Remove the timing chain tensioner. Compress the timing chain tensioner plunger and insert a paper clip into the location shown. Remove the bolts.
37. Remove the timing chain guides.
38. Remove the timing chain assembly.
39. Remove the camshaft drive sprockets.
40. Remove the oil pump chain tensioner and guide. Release the tension on the tensioner spring. Remove the tensioner and the shoulder bolt. Remove the guide.
41. Remove the oil pump chain and sprockets. Remove the bolt. Remove the chain and sprockets.
42. Remove the camshaft bearing caps. Loosen the camshaft bearing cap bolts in sequence, one turn at a time. Repeat the first step until all tension is released from the camshaft bearing caps. Remove the camshaft bearing caps.
43. Remove the camshafts.
44. Remove the bolts and the cylinder head.
45. Remove the cylinder head gasket.
46. Remove the cylinder head alignment dowels.
47. Remove the bolts and the oil pan.
48. Remove the crankshaft rear main oil seal.
49. Remove the oil pump pickup tube and gasket.
50. Remove the oil pump assembly and gasket.

SPECIAL TOOL SPECIFICATIONS Impact Hammer 307-005 (T59L-100-B) Valve Spring Compressor Set 303-300 (T87C-6565-A) Valve Stem Seal Remover 303-468 (T94P-6510-AH) Valve Stem Seal Replacer 303-470 (T94P-6510-CH) Valve Spring Compressor 303-350 (T89P-6565-A) Compressor, Valve Spring 303-472 (T94P-6565-AH)

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