Engine- 2.3L: Specifications — Ford Focus I рестайлинг (2001-2007)

GENERAL SPECIFICATIONS

Item	Specification
Displacement	2.3L
No. of cylinders	4
Bore/stroke	87.5/94.0
Firing order	1-3-4-2
Oil pressure (hot @ 2,000 rpm)	29-39 psi 200-268 kPa
Oil capacity	4.1 qts. + 0.4 qt. with filter
Cylinder Block
Cylinder bore diameter	87.5-87.53 mm (3.444-3.445 in.)
Cylinder bore maximum out-of-round	0.008 mm (0.0003 in.)
Main bearing bore diameter	57.020-57.038 mm (2.244-2.245 in.)
Head gasket surface flatness	0.1 mm/general 0.05 mm/200 x 200 (0.004 in./general) (0.0019 in./7.87 x 7.87)
Piston
Diameter (1)	87.5-87.51 mm (3.444-3.445 in.)
Diameter (2)	87.51-87.52 mm (3.4452-3.4456 in.)
Diameter (3)	87.52-87.53 mm (3.444-3.446 in.)
Piston-to-bore clearance	0.025-0.045 mm (0.0009-0.0017 in.)
Ring groove width - top	1.203-1.205 mm (0.0473-0.0474 in.)
Ring groove width - 2nd	1.17-1.19 mm (0.0.460-0.0468 in.)
Ring groove width - oil	2.501-2.503 mm (0.0984-0.0985 in.)
Piston skirt coating thickness	0.008-0.020 mm (0.0003-0.0007 in.)
Piston Pin
Diameter	20.995-21.0 mm (0.8266-0.8268 in.)
Length	59.6-60.4 mm (2.346-2.377 in.)
Piston-to-pin clearance	0.008-0.016 mm (0.0003-0.0006 in.)
Pin-to-rod clearance	Press fit
Cylinder Head
Valve lift @ zero lash (exhaust)	7.4 mm
Valve lift @ zero lash (intake)	7.9 mm
Valve guide diameter	5.509-5.539 mm (0.216-0.218 in.)
Valve seat width - intake/exhaust	0.99-1.84 mm (0.038-0.072 in.)
Valve seat angle	45 degrees
Valve seat runout	0.075 mm (0.0029 in.)
Valve lash adjuster bore diameter	31.00-31.03 mm (1.220-1.221 in.)
Cam bore diameter	25.015-25.040 mm (0.984-0.985 in.)
Valve
Valve head diameter - intake	34.85-35.15 mm (1.372-1.383 in.)
Valve head diameter - exhaust	29.85-30.15 mm (1.175-1.187 in.)
Valve stem diameter - intake	5.470-5.485 mm (0.2153-0.2159 in.)
Valve stem diameter - exhaust	5.465-5.480 mm (0.2151-0.2157 in.)
Valve stem-to-guide clearance - intake	0.0027 mm (0.0001 in.)
Valve stem-to-guide clearance - exhaust	0.0029 mm (0.00011 in.)
Valve face runout	0.05 mm (0.001 in.)
Valve face angle	45 degrees
Valve Spring - Compression Pressure
Intake and exhaust (installed)	38.667 lbs.
Intake (valve open) 8.9 mm (0.35 in) of lift	97.032 lbs.
Exhaust (valve open) 7.4 mm of lift	93.338 lbs.
Free length	44.92 mm (1.768 in.)
Assembled height	37.9 mm (1.492 in.)
Crankshaft
Main bearing journal diameter	51.980-52.000 mm (2.046-2.047 in.)
Production repair	51.730-51.750 mm (2.036-2.037 in.)
Main bearing clearance	0.019-0.035 mm (0.0007-0.0013 in.)
Connecting rod journal diameter	49.980-50.000 mm (1.967-1.968 in.)
Production repair	49.730-49.750 mm (1.957-1.958 in.)
End play	0.22-0.43 mm (0.008-0.016 in.)
Rings
Width - top	1.17-1.185 mm (0.0460-0.0466 in.)
Width - 2nd	1.197-1.199 mm (0.0471-0.0472 in.)
Width - oil	2.38-2.45 mm (0.093-0.096 in.)
Ring gap (in bore) - top	0.16-0.31 mm (0.006-0.012 in.)
Ring gap (in bore) - 2nd	0.33-0.48 mm (0.012-0.018 in.)
Ring gap (in bore) - oil	0.2-0.7 mm (0.007-0.027 in.)
Valve Tappet
Diameter	30.97-30.98 mm (1.2192-1.2196 in.)
Tappet-to-valve clearance - intake	0.22- 0.28 mm (0.008-0.011 in.)
Tappet-to-valve clearance - exhaust	0.27-0.33 mm (0.010-0.013 in.)
Tappet-to-bore clearance	0.02-0.06 mm (0.0007-0.0023 in.)
Camshaft
Lobe lift - intake	8.24999 mm (0.324 in.)
Lobe lift - exhaust	7.80007 mm (0.307 in.)
Runout (1) (1)	0.03 mm (0.001 in.)
Thrust clearance	0.09-0.24 mm (0.003-0.009 in.)
Journal diameter	24.96-24.98 mm (0.982-0.983 in.)
Journal-to-bore clearance	0.035-0.080 mm (0.001-0.003 in.)
Connecting Rod
Bearing clearance	0.027-0.052 (0.001-0.002 in.)
Bearing thickness	1.496-1.520 mm (0.058-0.059 in.)
Crank bore diameter	53.025-53.045 mm (2.087-2.088 in.)
Pin bore diameter	20.965-20.985 mm (0.825-0.826 in.)
Length (center to center)	154.8 mm (6.094 in.)
Side clearance	1.95-3.05 mm (0.076-0.120 in.)
Axial clearance	0.14-0.36 mm (0.005-0.014 in.)
(1) No. 3 Journal - Supported by No. 1 and No. 5 journals.

(1)	No. 3 Journal - Supported by No. 1 and No. 5 journals.

GENERAL SPECIFICATIONS

Item	Specification
Metal Surface Cleaner F4AZ-19A536-RA	WSE-M5B392-A
Silicone Gasket and Sealant F7AZ-19554-EA	WSE-M4G323-A4
Super Premium SAE 5W-20 Engine Oil XO-5W20-QSP	WSS-M2C153-H
MERPOL® O-Ring Seal Lubricant	ESE-M99B144-B

GENERAL SPECIFICATIONS

TORQUE SPECIFICATIONS

Description	Nm	Lb-ft	Lb-in
Camshaft bearing caps (1)
Coolant outlet connection bolts	10		89
Oil pan bolts (1)
Oil pump-to-engine block bolts	25	18
Cylinder head bolts (1)
Intake manifold bolts	18	13
Flywheel bolt (1)
Crankshaft pulley bolt (1)
Crankshaft position sensor (1)
Crankshaft oil seal retainer (1)
A/C compressor mounting bolts	25	18
Oil pump sprocket bolt	25	18
Knock sensor	20	15
Engine plug bolt	20	15
Rear engine mounting nut	133	98
Front engine mounting nuts	80	59
Motor mount bracket bolts	48	35
Engine roll-restrictor bolts	48	35
Engine-to-transmission bolts	48	35
Torque converter-to-flywheel nuts	35	26
Starter motor mounting bolts	25	18
Power steering press line tube nut	20	15
Powertrain control module (PCM) wiring connector	6		53
Coolant pump bolts	10		89
Engine front cover bolts (1)
Camshaft sprocket bolt	72	53
Valve cover bolts	10		89
Engine lifting eye bolts	45	33
Exhaust gas recirculation (EGR) valve assembly bolts	25	18
Generator mounting bolts	25	18
Thermostat assembly bolts	10		89
Oil pump screen and cover assembly	10		89
Exhaust manifold studs	17	13
Exhaust manifold-to-cylinder head nuts	54	40
Coolant pump pulley bolts	25	18
Crankshaft position (CKP) sensor bolts (1)
Generator A/C mounting bracket bolts	48	35
Power steering pump mounting bolts	25	18
Engine ground cable-to-cylinder head bolt	10		89
Oil level indicator tube bolt	10		89
Engine wire harness bulkhead connector bolt	10		89
Engine body ground bolt	10		89
Engine harness ground PCM connector nut	10		89
Accelerator control splash shield	8		71
Oil pressure sensor	15	11
A/C manifold tube bolt	20	15
Exhaust manifold-to-exhaust inlet pipe nuts	40	30
Transmission tubes bracket bolt	28	21
Oil drain plug	28	21
Oil pump chain tensioner bolts	10		89
Oil pump chain guide bolts	10		89
Timing chain guide bolts	10		89
Timing chain tensioner bolts	10		89
Crankcase ventilation cover assembly bolts	10		89
Oil filter adapter bolts	25	18
Coolant outlet (front) connector bolts	25	18
Air cleaner outlet tube clamps	10		89
Accelerator cable bracket	10		89
Manifold absolute pressure (MAP) sensor retainer nut	10		89
Coil-on-plug retaining bolt	10		89
Engine timing plug bolt	20	15
Battery tray bolts	12		9
Power steering tube bracket nut	13	10
Coolant bypass bolt	10		89
Belt tensioner bolt	50	37
Oil filter cup	33	24
Oil pan-to-bellhousing bolts	48	35
Rear main seal mounting plate bolts	10		89
Camshaft position (CMP) sensor bolt	7		62
Cylinder head temperature (CHT) sensor	12	9
Spark plug	15	11
Fuel injection supply manifold bolt	18	13
Engine vent cover bolt	10		89
Pressure plate bolts	32	24
(1) See procedure for specification.

(1)	See procedure for specification.

TORQUE SPECIFICATIONS

For Crankshaft, Connecting Rods, And Piston Procedures And Specifications Refer to LOWER ENGINE BLOCK (VIEW 1)

The 2.3L engine is a four valve-per-cylinder, dual overhead camshaft engine. The engine uses a coil-on-plug ignition system. The cylinder block is made of aluminum and the bearing caps are integrated into the ladder assembly. An aluminum oil pan bolts to the bottom of the lower cylinder block and to the transmission to provide greater strength. The camshafts are mounted in the cylinder heads and act against valve tappets to open and close the valves. The camshafts are driven off the front of the cylinder head by one timing chain. The chain is driven by a sprocket that is located on the crankshaft. The piston assembly is an aluminum piston with a cast iron connecting rod. The oil pump is driven by the crankshaft via a dedicated chain that is driven by the same sprocket that drives the timing chain.