GENERAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Displacement | 2.0 Liters (121 CD) |
| Number of cylinders | 4 |
| Bore and stroke | 84.8 mm x 88 mm |
| Firing order | 1-3-4-2 |
| Oil pressure (hot 2000 rpm) | 240 kPa -450 kPa |
| Drive belt tension | 178 N-311 N |
| Compression ratio | 9.35:+/-0.25 |
| Coolant capacity | 5.0-5.8 Liters |
GENERAL SPECIFICATIONS
CYLINDER HEAD AND VALVE TRAIN SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Valve guide inner diameter (I.D) | 8.063-8.094 |
| Intake and exhaust | 8.063-8.094 |
| Valve seats width - intake and exhaust | 1.75-2.32 |
| Angle | 45 degrees |
| Runout (total indicated runout [T.I.R.]) | 0.064 MAX |
| Bore diameter (insert counterbore diameter) intake | 39.940 MIN. |
| 39.965 MAX. | |
| Bore diameter (insert counterbore diameter) exhaust | 34.940 MIN. |
| 39.965 MAX. | |
| Gaskets surface flatness | 0.04/26 0.08/156 |
| 0.15 Total | |
| Head face surface finish | 0.2/2.5 0.8 |
| Valve stem to guide clearance intake | 0.020-0.069 |
| Valve stem to guide clearance exhaust | 0.049-0.095 |
| Valve head diameter intake | 41.9-42.1 |
| Valve head diameter exhaust | 34.9-35.1 |
| Valve face runout limit intake and exhaust | 0.005 |
| Valve face angle | 45.5 degrees |
| Valve stem diameter standard (std.) intake | 8.025-8.043 |
| Valve stem diameter standard (std.) exhaust | 8.006-8.017 |
| Valve springs | 4.3 turns |
| Compression pressure - loaded | 83.0 N @ 29.27 |
| Compression pressure - unloaded | 350 N @ 39.53 |
| Free length (approximate) | 52.4 |
| Installed spring height | 39.53 |
| Valve springs assembled height | 39.53 |
| Service limit, pressure lost @ specified height % | 5 |
CYLINDER HEAD AND VALVE TRAIN SPECIFICATIONS
ROCKER ARM SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Ratio | 1.65 |
| Valve tappet, hydraulic diameter (std.) | 22.200-22.212 |
| Clearance to bore | 0.023-0.065 |
| Roundness | 0.013 |
| Finish micro | 0.2 |
| Service limit | 0.127 |
| Collapsed tappet gap | 0-4.5 |
| Tappet bore diameter | 22.25 +/- 0.15 |
| Camshaft bore inside diameter no. 1, 2, 3, 4, 5 | 45.796-45.821 |
ROCKER ARM SPECIFICATIONS
CAMSHAFT SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Lobe lift intake | 6.23 |
| Lobe lift exhaust | 6.23 |
| Allowable lobe lift loss | 0.127 |
| Theoretical valve maximum lift intake | 10.28 |
| Theoretical valve maximum lift exhaust | 10.28 |
| End play | 0.02-0.20 |
| Service limit | 0.20 |
| Journal to cylinder head bearing surface clearance | 0.03335-0.0835 |
| Journal diameter standard | 45.7375-45.7625 |
| Runout limit | 0.127 (runout of center bearing relative to bearing nos. 1 and 5) |
| Out-of-round limit | 0.08 |
| Camshaft drive assembled gear face runout crankshaft | 0.65 |
| Camshaft drive assembled gear face runout camshaft | 0.275 |
CAMSHAFT SPECIFICATIONS
CYLINDER BLOCK SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Head gasket surface finish roughness height (CLA) | 3.8-2.0 |
| Head gasket surface finish roughness height cut-off | 0.8 |
| Dowel height chamfer | 0.8x30 +/ |
| Dowel height chamfer total | 12.5 |
| Cylinder bore diameter | 84.8 |
| Piston to cylinder bore clearance | 0.020-0.040 |
| Surface finish (RA) each bore min. | 15-38 |
| Average of all bores of a cylinder block (Ra) min. | 20-30 |
| Out-of-round limit | 0.025 |
| Tappet limit | 0.013 |
| Main bearing bore diameter @ +/- 30° PF Bearing Cap P/L | 62.2835-62.3145 |
| Main bearing bore diameter other than above | 62.2935 +/-.0100 |
CYLINDER BLOCK SPECIFICATIONS
CRANKSHAFT SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Main bearing journal diameter | 57.98-58.0 |
| Out-of-round limit | 0.008 |
| Taper limit | 0.008 per 25.4 (1) |
| Journal runout limit (runout of bearing 2, 3, and 4) | 0.05 |
| Crankshaft end play | 0.100-0.300 |
| Surface finish (RMS) micro | 0.3 |
| Clearance to crankshaft | 0.020-0.065 |
| Thrust bearing journal length | 28.825-28.854 |
| Connecting rod journal length | 28.825-28.854 |
| Out-of-round limit | 0.008 |
| Taper limit | 0.008 per 25.4 (1) |
| Surface limit (RMS) micro | 0.6 rear |
| Surface limit (RMS) micro | 0.9 front |
| Main bearing thrust face surface finish (RMS) micro | 0.6 |
| Main bearing thrust face surface finish (RMS) rear micro | 0.9 |
| Main bearing thrust face surface finish (RMS) front runout limit | 0.025 |
| Runout limit (T.I.R.) | 0.180 |
| Flywheel ring (gear lateral runout (T.I.R.) manual transmission | 1.5 |
| Crankshaft end play | 0.100-0.300 |
CRANKSHAFT SPECIFICATIONS
CONNECTING ROD SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Connecting rod bearings clearance to crankshaft | 0.020-0.065 |
| Bearing wall thickness (std.) | 1.476-1.488 |
| Clearance of crankshaft without cylinder head | Desired - 0.0457-0.0660 |
| Clearance of crankshaft without cylinder head | Allowable - 0.0461-0.0859 |
| Clearance of crankshaft with cylinder head | Desired - 0.0279-0.0483 |
| Clearance of crankshaft with cylinder head | Allowable - 0.0276-0.0674 |
| Bearing wall thickness | 2.117-2.129 |
| Connecting rod piston pin bore diameter | 20.570-20.610 |
| Crankshaft bearing bore diameter | 46.89-46.91 |
| Out-of-round limit - piston pin bore | .008 |
| Taper limit piston pin bore | 0.0038/25.4 |
| Length (center to center) | 131.905-131.975 |
| Out-of-round-limit - bearing bore | 0.010 |
| Taper limit - bearing bore | 0.010 |
| Alignment bore-to-bore (max. differential) twist | 0.05 |
| Alignment bore-to-bore (max. differential) bend | 0.038 |
| Side clearance (assembled to crank) standard | 0.092-0.268 |
| Side clearance (assembled to crank) service limit | 0.356 |
CONNECTING ROD SPECIFICATIONS
PISTONS SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Piston-to-bore clearance rebuild | 0.020-0.040 |
| Piston-to-bore clearance service | 0.020-0.070 |
| Piston diameter | 84.77-84.80 |
| Pin bore diameter | 20.632-20.641 |
| Ring groove width compression (top) | 1.53-1.55 |
| Ring groove width compression (bottom) | 1.53-1.55 |
| Ring groove width oil | 4.008-4.032 |
| Ring groove width compression ring (top) to ring groove clearance | 0.04-0.08 |
| Ring groove width compression ring (bottom) to ring groove clearance | 0.06-0.09 |
| Squish height | 0.908-1.858 |
| Piston pin length | 66.2-67.0 |
| Diameter standard | 20.622-20.631 |
| Pin to piston clearance | 0.007-0.013 |
| Pin to rod clearance | Press fit - 8 KN |
PISTONS SPECIFICATIONS
PISTONS RINGS SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Piston ring width compression (top) | 1.47-1.49 |
| Ring width compression (bottom) | 1.46-1.49 |
| Ring width oil ring service limit | (Side clearance) 0.15 MAX. |
| Ring gap compression (top) | 0.25-0.28 |
| Ring gap compression (bottom) | 0.25-0.28 |
| Ring gap oil ring (steel rail) | 0.04-1.68 |
| Side clearance 1st ring | 0.04-0.08 |
| Side clearance 2nd ring | 0.04-0.09 |
PISTONS RINGS SPECIFICATIONS
LUBRICATION SYSTEM SPECIFICATIONS
| Item | Specification (mm) |
|---|---|
| Oil pump relief valve spring tension | 41.4-45.8 N @ 28.1 |
| Relief valve-to-bore clearance | 0.02-0.08 |
| Oil pump type | Gerotor |
| Rotor clearance outer gear to housing clearance | 0.074-0.161 |
| Rotor clearance inner and outer gear to cover clearance (end play) | 0.013-0.089 |
| Rotor clearance inner to outer gear tip clearance | 0.05-0.18 |
| Oil capacity with filter | 3.76 Liters |
LUBRICATION SYSTEM SPECIFICATIONS
LUBRICANTS SPECIFICATIONS
| Specification | |
|---|---|
| Super premium 5W20 SAE engine oil XO-5W20-QSP | WSS-M2C153-H |
| Silicone gasket and sealant F7AZ-19554-EA | WSK-M2G343-A4 |
| Crankcase conditioner B7A-19579-C | ESR-M99C80-A |
LUBRICANTS SPECIFICATIONS
TORQUE SPECIFICATIONS
| Description | Nm | Lb-ft | Lb-in |
|---|---|---|---|
| Intake manifold nuts | 10+90 degrees | 10+90 degrees | 89+90 degrees |
| Intake manifold bracket nuts and bolts | 10 | 89 | |
| Front engine accessory drive bracket bolts | 47 | 35 | |
| Front engine accessory drive bracket nuts | 47 | 35 | |
| A/C compressor bolts | 25 | 18 | |
| Upper generator bolts | 48 | 35 | |
| Lower generator bolt | 48 | 35 | |
| EGR valve to intake manifold | 25 | 18 | |
| EGR valve to EGR manifold tube | 24 | 18 | |
| EGR manifold tube to exhaust manifold | 6 | 53 | |
| Flexible exhaust pipe | 47 | 35 | |
| Exhaust manifold nuts | 27 | 20 | |
| Catalytic converter to exhaust manifold bolts | 40 | 30 | |
| Oil control plug, iB5 transmission | 35 | 26 | |
| Thermostat housing | 13 | 10 | |
| Starter motor to transaxle | 35 | 26 | |
| Lower transaxle flange bolts | 47 | 35 | |
| Upper transaxle flange bolts | 47 | 35 | |
| Left-hand transaxle flange bolts | 47 | 35 | |
| Engine roll restrictor to transaxle | 48 | 35 | |
| Engine roll restrictor to subframe | 48 | 35 | |
| Rear engine mounting to body | 48 | 35 | |
| Rear engine mounting (nut on transmission mounting bracket) | 133 | 98 | |
| Front engine mounting to engine | 80 | 59 | |
| Front engine mounting to body | 48 | 35 | |
| Wheel nuts | 128 | 94 | |
| Suspension strut to body | 48 | 35 | |
| Lower suspension arm ball joint to spindle carrier | 47 | 35 | |
| Power steering pump | 23 | 17 | |
| Power steering pump pulley | 47 | 35 | |
| Cylinder head bolts (1) | |||
| Timing belt tensioner | 25 | 18 | |
| Spark plugs | 15 | 11 | |
| Oil level indicator tube | 10 | 89 | |
| Valve cover bolts | 9 | 80 | |
| Ignition coil (EI) bracket to cylinder head | 10 | 89 | |
| Rocker arms | 25 | 18 | |
| Camshaft thrust plate bolts | 10 | 89 | |
| Camshaft pulley bolt | 105 | 77 | |
| Camshaft position sensor (CMP) | 25 | 18 | |
| Oil pressure switch | 13 | 10 | |
| Oil pump | 13 | 10 | |
| Oil pump tube | 10 | 89 | |
| Coolant pump | 25 | 18 | |
| Oil intake pipe to oil pump | 10 | 89 | |
| Main bearing bolts | 99 | 73 | |
| Rear crankshaft oil seal retainer | 25 | 18 | |
| Big end bearing cap nuts (stage 1) | 38 | 28 | |
| Intermediate shaft bracket | 48 | 35 | |
| Oil pan to crankcase | 25 | 18 | |
| Oil pan baffle | 25 | 18 | |
| Upper timing belt cover | 48 | 35 | |
| Lower timing belt cover | 10 | 89 | |
| Engine oil drain plug | 25 | 18 | |
| Knock sensor | 20 | 15 | |
| Flywheel | 82 | 60 | |
| Crankshaft position sensor | 6 | 53 | |
| Crankshaft pulley | 120 | 89 | |
| Battery tray | 25 | 18 | |
| (1) refer to the procedure in this article. | |||
| (1) | Refer to the procedure in this article. |
TORQUE SPECIFICATIONS
See also:
• JACKING AND LIFTING