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Automatic Transaxle External Controls - HF35: Diagnosis Ford C-MAX II

Automatic Trans 6 illustrations ~1022 words

Inspection and Verification

  1. Verify the customer concern.
  2. Visually inspect for obvious signs of mechanical or electrical damage.
  3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  4. If the cause is not visually evident, verify the symptom and refer to the «SYMPTOM CHART: EXTERNAL CONTROLS»(ref-635244-S08010535252014070200000) .
MechanicalElectrical
Transmission selector lever cableBCM fuse 85 (7.5A)
Manual control leverBCM
Selector leverBrake Shift Interlock Actuator (BSIA) solenoid
Selector lever knobWiring harness
Terminals
Connectors
TCS

DTC Chart - BCM

DTCDescriptionAction
B1319:11Brake Shift Interlock Output Circuit Short To GroundGO to PINPOINT TEST A
B1319:15Brake Shift Interlock Output Circuit Short To Battery or OpenGO to PINPOINT TEST B

DTC Chart(s)

DTCDescriptionAction
P1780Transmission Control Switch (O/D Cancel) Circuit Out Of Self-Test RangeGO to PINPOINT TEST C

DTC DESCRIPTION

Symptom Chart: External Controls

Diagnostics in this article assume a certain skill level and knowledge of Ford-specific diagnostic practices.

REFER to: DIAGNOSTIC METHODS .

In most circumstances the PCM sets a DTC to help guide with the diagnostics. Refer to the DTC CHART before using the Symptom Chart. The Symptom column lists the vehicle condition. The Possible Sources column lists a detailed vehicle condition. The Action column lists the action to be performed to determine the cause of the condition. Each action lists the components that can cause the system and the individual components in that system. The components are listed in order of disassembly. Use the list of components and the required action to focus on disassembly inspections for the root cause of the concern.

SymptomPossible SourcesAction
Brake shift interlock system does not release/lock correctlyCircuitry shorted to ground BCMGO to PINPOINT TEST A or GO to PINPOINT TEST B
Brake Shift Interlock Actuator (BSIA) solenoidINSTALL a new selector lever assembly. REFER to: SELECTOR LEVER ASSEMBLY .
Selector lever will not shift from PARKSelector lever cableVERIFY selector lever cable adjustment. REFER to: SELECTOR LEVER CABLE ADJUSTMENT .
Selector lever cable retaining clip or bracketINSTALL a new selector lever cable retaining clip or bracket. REFER to: SELECTOR LEVER CABLE .
Broken selector lever cableINSTALL a new selector lever cable. REFER to: SELECTOR LEVER CABLE .
TCS (Grade Assist) does not operate correctlyCircuitry open or shorted to ground TCS (Grade Assist) switch PCMCLEAR the DTC and PERFORM the KOER self-test. If the DTC returns, GO to PINPOINT TEST C
IPCREFER to: INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES .
Selector lever linkage is out of correct gear relationshipSelector lever linkage out of adjustment Manual control lever not aligned correctly on the sensor (flat surfaces do not line up) Loose selector lever cable bracketREFER to: SELECTOR LEVER CABLE ADJUSTMENT .
Vibration - a high frequency (20-80 Hz) that is felt through the seat or selector lever. Changes with engine speedSelector lever cable grounded out or looseREFER to: SELECTOR LEVER CABLE .

PINPOINT TEST A: BRAKE SHIFT INTERLOCK ACTUATOR (BSIA)

  1. A1 RETRIEVE AND RECORD ALL DTCS Using the diagnostic scan tool, retrieve all Diagnostic Trouble Codes (DTCs). Is Diagnostic Trouble Code (DTC) B1319:11 present? Yes : GO to A2 No : The issue may not be the Brake Shift Interlock Actuator (BSIA) electrical system. REFER to «SYMPTOM CHART: EXTERNAL CONTROLS»(ref-635244-S08010535252014070200000) .
  2. A2 CHECK THE BRAKE SHIFT INTERLOCK ACTUATOR SOLENOID POWER CIRCUIT FOR A SHORT TO GROUND Disconnect Floor Shifter C3245 . Disconnect BCM C2280C . Inspect for damaged or pushed-out terminals. Measure. Positive Lead Measurement/Action Negative Lead C2280C-41 Ground Is the resistance greater than 10, 000 ohms? Yes : INSTALL a new selector lever assembly. REFER to: «SELECTOR LEVER ASSEMBLY»(ref-635244-S18507116832014070200000) . No : REPAIR the circuit.

PINPOINT TEST B: BRAKE SHIFT INTERLOCK ACTUATOR (BSIA)

  1. B1 RETRIEVE AND RECORD ALL DTCS Using the diagnostic scan tool, retrieve all Diagnostic Trouble Codes (DTCs). Is Diagnostic Trouble Code (DTC) B1319:15 present? Yes : GO to B2 No : The issue may not be the Brake Shift Interlock Actuator (BSIA) electrical system. REFER to «SYMPTOM CHART: EXTERNAL CONTROLS»(ref-635244-S08010535252014070200000) .
  2. B2 CHECK THE BRAKE SHIFT INTERLOCK ACTUATOR SOLENOID POWER CIRCUIT FOR AN OPEN Disconnect Floor Shifter C3245 . Disconnect BCM C2280C . Inspect the connectors for damaged or pushed-out terminals. Measure. Positive Lead Measurement/Action Negative Lead C3245-12 C2280C-41 Is the resistance less than 3 ohms? Yes : GO to B3 No : REPAIR the circuit.
  3. B3 CHECK THE BRAKE SHIFT INTERLOCK ACTUATOR SOLENOID GROUND CIRCUIT FOR AN OPEN Measure. Positive Lead Measurement/Action Negative Lead C3245-11 Ground Is the resistance less than 3 ohms? Yes : GO to B4 No : REPAIR the circuit.
  4. B4 CHECK THE BRAKE SHIFT INTERLOCK ACTUATOR SOLENOID POWER CIRCUIT FOR VOLTAGE Ignition ON. Measure. Positive Lead Measurement/Action Negative Lead C3245-12 Ground Is any voltage present? Yes : REPAIR the circuit. No : INSTALL a new selector lever assembly. REFER to: «SELECTOR LEVER ASSEMBLY»(ref-635244-S18507116832014070200000) .

PINPOINT TEST C: TRANSMISSION CONTROL SWITCH

  1. C1 RETRIEVE AND RECORD ALL DTCS Using the diagnostic scan tool, retrieve all Diagnostic Trouble Codes (DTCs). Is DTC P1780 present? Yes : GO to C2 No : REFER to: «INSTRUMENTATION, MESSAGE CENTER AND WARNING CHIMES»(ref-635200-S35230038012014070200000) .
  2. C2 CHECK THE BCM (BODY CONTROL MODULE) FUSE Ignition OFF. Remove the BCM fuse 85 (7.5A). CHECK Fuse 85 (7.5A). Is the resistance less than 3 ohms? Yes : GO to C6 No : GO to C3
  3. C3 CHECK THE BCM (BODY CONTROL MODULE) FOR AN INTERNAL SHORT Disconnect BCM C2280F. Inspect the connectors for damaged or pushed-out terminals. Install a new fuse. Did the fuse fail? Yes : INSTALL a new BCM. REFER to: «BODY CONTROL MODULE (BCM)»(ref-635196-S11079822572014070200000) . No : GO to C4
  4. C4 CHECK THE TCS (TRANSMISSION CONTROL SWITCH) POWER CIRCUIT FOR A SHORT TO GROUND Disconnect Floor Shifter C3245 . Measure. Positive Lead Measurement/Action Negative Lead C2280F-17 Ground Is the resistance greater than 10, 000 ohms? Yes : GO to C5 No : REPAIR the circuit.
  5. C5 CHECK THE TCS (TRANSMISSION CONTROL SWITCH) INPUT CIRCUIT FOR A SHORT TO GROUND Disconnect PCM C175B . Measure. Positive Lead Measurement/Action Negative Lead C175B-5 Ground Is the resistance greater than 10, 000 ohms? Yes : GO to C8 No : REPAIR the circuit.
  6. C6 CHECK THE TCS (TRANSMISSION CONTROL SWITCH) POWER CIRCUIT FOR AN OPEN Disconnect Floor Shifter C3245 . Measure. Positive Lead Measurement/Action Negative Lead C3245-2 C2280F-17 Is the resistance less than 3 ohms? Yes : GO to C7 No : REPAIR the circuit.
  7. C7 CHECK THE TCS (TRANSMISSION CONTROL SWITCH) INPUT CIRCUIT FOR AN OPEN Disconnect PCM C175B . Measure. Positive Lead Measurement/Action Negative Lead C3245-3 C175B-5 Is the resistance less than 3 ohms? Yes : GO to C8 No : REPAIR the circuit.
  8. C8 CHECK THE TCS (TRANSMISSION CONTROL SWITCH) Measure. Positive Lead Measurement/Action Negative Lead Component side TCS pin 2. Component side TCS Pin 3. Is the resistance less than 1.5 ohms with the switch pressed and greater than 10, 000 ohms when released? Yes : GO to C9 No : INSTALL a new selector lever knob. REFER to: «SELECTOR LEVER KNOB»(ref-635244-S39688547582014070200000) .
  9. C9 CHECK THE PCM (POWERTRAIN CONTROL MODULE) Install fuse 85 (7.5A). Connect Floor Shifter C3245 . Ignition ON. Measure. Positive Lead Measurement/Action Negative Lead C175B-5 Ground Is the voltage greater than 10 volts with the switch pressed and less than 5 volts when released? Yes : INSTALL a new PCM . REFER to: «POWERTRAIN CONTROL MODULE (PCM)»(ref-635205-S09780063612014070200000) . PROGRAM the PCM with the latest calibration level. No : REPAIR the circuit.

Scheme 65

Scheme 65: Adjustment

Scheme 66

Scheme 66

Scheme 67

Scheme 67

Scheme 68

Scheme 68

Scheme 69

Scheme 69

Scheme 70

Scheme 70
  1. Refer to: «JACKING AND LIFTING - OVERVIEW»(ref-635208-S40563097982014070200000) .
  2. Rotate the selector shaft lever clockwise until it stops. Rotate the selector shaft lever counterclockwise 3 detents.
  3. Move the slide to the left. While holding the slide, position the adjuster lock upward.
  4. Verify that the vehicle only starts in PARK and NEUTRAL and the reverse lamps illuminate in REVERSE.