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Automatic Transaxle - HF35: Other Ford C-MAX II

Automatic Trans 32 illustrations ~2296 words

Differential Bearing Preload Shim Selection Chart

Differential Shim Part NumberShim Thickness
7T4Z-4067-A0.0217 in (.55 mm)
7T4Z-4067-B0.0226 in (.575 mm)
7T4Z-4067-C0.0236 in (.6 mm)
7T4Z-4067-D0.0246 in (.625 mm)
7T4Z-4067-E0.0256 in (.65 mm)
7T4Z-4067-F0.0266 in (.675 mm)
7T4Z-4067-G0.0276 in (.7 mm)
7T4Z-4067-H0.0285 in (.725 mm)
7T4Z-4067-J0.0295 in (.75 mm)
7T4Z-4067-K0.0305 in (.775 mm)
7T4Z-4067-L0.0315 in (.8 mm)
7T4Z-4067-M0.0325 in (.825 mm)
7T4Z-4067-N0.0335 in (.85 mm)
7T4Z-4067-P0.0344 in (.875 mm)
7T4Z-4067-Q0.0354 in (.9 mm)
7T4Z-4067-R0.0364 in (.925 mm)
7T4Z-4067-S0.0374 in (.95 mm)
7T4Z-4067-T0.0384 in (.975 mm)
7T4Z-4067-U0.0394 in (1 mm)
7T4Z-4067-V0.0404 in (1.025 mm)
7T4Z-4067-W0.0413 in (1.05 mm)

Transfer Gear Bearing Preload Shim Selection Chart

Transfer Gear Shim Part NumberShim Thickness
DG9Z-7H367-A0.0236 in (.6 mm)
DG9Z-7H367-B0.0246 in (.625 mm)
DG9Z-7H367-C0.0256 in (.65 mm)
DG9Z-7H367-D0.0266 in (.675 mm)
DG9Z-7H367-E0.0276 in (.7 mm)
DG9Z-7H367-F0.0285 in (.725 mm)
DG9Z-7H367-G0.0295 in (.75 mm)
DG9Z-7H367-H0.0305 in (.775 mm)
DG9Z-7H367-J0.0315 in (.8 mm)
DG9Z-7H367-K0.0325 in (.825 mm)
DG9Z-7H367-L0.0335 in (.85 mm)
DG9Z-7H367-M0.0344 in (.875 mm)
DG9Z-7H367-N0.0354 in (.9 mm)
DG9Z-7H367-P0.0364 in (.925 mm)
DG9Z-7H367-R0.0374 in (.95 mm)
DG9Z-7H367-S0.0384 in (.975 mm)
DG9Z-7H367-T0.0394 in (1 mm)
DG9Z-7H367-U0.0404 in (1.025 mm)
DG9Z-7H367-V0.0413 in (1.05 mm)
DG9Z-7H367-X0.0423 in (1.075 mm)
DG9Z-7H367-Y0.0433 in (1.1 mm)

Scheme 32

Scheme 32: HF35 Transmission
Scheme 32: HF35 Transmission
ItemPart NumberDescription
17J287Damper housing/cover assembly to transmission case bolts (43 required)
27E364Selector lever cable retaining bracket
37E364Selector lever cable retaining clip
47976Damper housing
51177Right Hand (RH) halfshaft seal
67048Input shaft oil seal
77D288Oil collector plate
8W500214Oil collector plate bolt (2 required)
97H367Transfer shaft preload shim
107J491Transfer shaft bearing cup (damper housing side)
117H471Transfer shaft and gear assembly
127198Transfer shaft bearing retainer
137J489Transfer shaft bearing (damper housing side)
147D089Transfer gear
157H349Transfer shaft input gear
167H346Transfer shaft output gear
177J489Transfer shaft bearing (transmission case side)
187J491Transfer shaft bearing cup (transmission case side)
197C098Traction motor drive gear assembly
207H088Tracton motor drive gear front bearing
217J472Traction motor drive gear
227C188Traction motor drive gear rear bearing
237G090Traction motor drive gear oil seal
247L027Magnet
25W500214Transmission fluid oil sump baffle bolts (2 required)
267F409Transmission fluid oil sump baffle
277F119Differential preload shim
284527Differential bearing cup (damper housing side)
297F465Differential carrier and gear assembly
304242Differential bearing (damper housing side)
317J286Ring gear-to-differential carrier bolts (16 required)
327F343Differential ring gear
334207Differential carrier
344221Differential bearing (transmission case side)
354222Differential bearing cup (transmission case side)
367B362Dowel pins (2 required)
377J322Final drive input gear assembly
387J484Final drive input gear bearing (damper housing side)
397N166Input shaft bearing
407F342Final drive input gear
417N166Input shaft bearing
427P072Final drive input gear bearing (transmission housing side)
43W500305Transmission fluid pump bolts (3 required)
447D071Park pawl shaft
457A441Park pawl
467A103Pump assembly
47W701219Filter bolt
487G186Filter assembly
49W500214Park pawl actuator guide bolts (2 required)
507D070Park pawl spring
517H358Park pawl actuator guide
527G101Park pawl abutment
537D401Park pawl actuator rod
547H141Transmission Fluid Temperature (TFT) sensor
55W7016310Plugs (3 required)
56W500214Wiring bulkhead bolts (4 required)
577G276Wiring bulkhead
58W716361High voltage terminal bolts (4 required)
597P102High voltage terminals (2 required)
60W715509High voltage cable-to-terminal bolts (6 required)
617034Vent assembly
627G063Vent tube
637005Transmission case assembly
647J481Transmission vent plate
65W500214Transmission vent plate bolt
667J465Traction motor speed sensor
67W505575Traction motor speed sensor bolts (3 required)
687P006Traction motor rotor assembly
697J484Traction motor rotor assembly front bearing
707J466Traction motor rotor assembly
717J484Traction motor rotor assembly rear bearing
727H299Traction motor
73W715146Traction motor bolts (3 required)
747H260Left Hand (LH) halfshaft seal
757J240Orifice cup plug
767B362Dowel pin (2 required)
777L437Ring gear assembly
787G375Ring gear snap ring
797H535Ring gear hub
807H375Planetary carrier thrust bearing
817A153Ring gear
827A398Planetary carrier
837D234Sun gear thrust bearing
847A348Sun gear
85W525562Planetary carrier support alignment pin
867H074Pump drive gear
877D014Pump drive gear thrust washer
887A130Planetary carrier support
89W703645Planetary carrier support bolts (4 required)
907J465Generator/starter speed sensor
91W505575Generator/starter speed sensor bolts (3 required)
927P005Generator/starter rotor assembly
937B358Oil plug
947J483Generator/starter rotor assembly front bearing
957J496Generator/starter rotor
967J493Generator/starter rotor assembly rear bearing
977J495Generator/starter
98W704693Generator/starter bolts (3 required)
997211Transmission case end cover assembly
1007Z482Generator/starter scarf cut seal
1017Z482Traction motor scarf cut seal
1027H398Plug (2 required)
1037H398Plug (4 required)
1047010Plug (3 required)
1057H398Fill plug
106W715212Stud
1077H557Transmission Range (TR) sensor
1087E332Transmission Range (TR) sensor detent spring
1097J421Transmission Range (TR) sensor detent spring bolt
1107C493Manual control lever shaft
1117F337Manual control lever shaft seal
1127A257Manual control lever
113W711892Manual lever nut
1147G100Manual shaft retaining pin

Scheme 33

Scheme 33
Scheme 33
ItemPart NumberDescription
17H299Traction motor
27J495Generator/starter
37P102High voltage terminals
47R213Pump and filter assembly
57H557Transmission Range (TR) sensor
67H141Transmission Fluid Temperature (TFT) sensor
77A398Planetary carrier
84207Differential carrier

Scheme 34

Scheme 34: TCM
Scheme 34: TCM

The TCM is also referred to as the SOBDMC . The TCM is a DC to AC inverter that supplies current to the electric motor and generator/starter and converts AC from the motor and generator/starter to DC to charge the high voltage batteries.

Scheme 35

Scheme 35: HF35 Transmission
Scheme 35: HF35 Transmission
ItemPart NumberDescription
17J287Damper housing/cover assembly to transmission case bolts (43 required)
27E364Selector lever cable retaining bracket
37E364Selector lever cable retaining clip
47976Damper housing
51177Right Hand (RH) halfshaft seal
67048Input shaft oil seal
77D288Oil collector plate
8W500214Oil collector plate bolt (2 required)
97H367Transfer shaft preload shim
107J491Transfer shaft bearing cup (damper housing side)
117H471Transfer shaft and gear assembly
127198Transfer shaft bearing retainer
137J489Transfer shaft bearing (damper housing side)
147D089Transfer gear
157H349Transfer shaft input gear
167H346Transfer shaft output gear
177J489Transfer shaft bearing (transmission case side)
187J491Transfer shaft bearing cup (transmission case side)
197C098Traction motor drive gear assembly
207H088Tracton motor drive gear front bearing
217J472Traction motor drive gear
227C188Traction motor drive gear rear bearing
237G090Traction motor drive gear oil seal
247L027Magnet
25W500214Transmission fluid oil sump baffle bolts (2 required)
267F409Transmission fluid oil sump baffle
277F119Differential preload shim
284527Differential bearing cup (damper housing side)
297F465Differential carrier and gear assembly
304242Differential bearing (damper housing side)
317J286Ring gear-to-differential carrier bolts (16 required)
327F343Differential ring gear
334207Differential carrier
344221Differential bearing (transmission case side)
354222Differential bearing cup (transmission case side)
367B362Dowel pins (2 required)
377J322Final drive input gear assembly
387J484Final drive input gear bearing (damper housing side)
397N166Input shaft bearing
407F342Final drive input gear
417N166Input shaft bearing
427P072Final drive input gear bearing (transmission housing side)
43W500305Transmission fluid pump bolts (3 required)
447D071Park pawl shaft
457A441Park pawl
467A103Pump assembly
47W701219Filter bolt
487G186Filter assembly
49W500214Park pawl actuator guide bolts (2 required)
507D070Park pawl spring
517H358Park pawl actuator guide
527G101Park pawl abutment
537D401Park pawl actuator rod
547H141Transmission Fluid Temperature (TFT) sensor
55W7016310Plugs (3 required)
56W500214Wiring bulkhead bolts (4 required)
577G276Wiring bulkhead
58W716361High voltage terminal bolts (4 required)
597P102High voltage terminals (2 required)
60W715509High voltage cable-to-terminal bolts (6 required)
617034Vent assembly
627G063Vent tube
637005Transmission case assembly
647J481Transmission vent plate
65W500214Transmission vent plate bolt
667J465Traction motor speed sensor
67W505575Traction motor speed sensor bolts (3 required)
687P006Traction motor rotor assembly
697J484Traction motor rotor assembly front bearing
707J466Traction motor rotor assembly
717J484Traction motor rotor assembly rear bearing
727H299Traction motor
73W715146Traction motor bolts (3 required)
747H260Left Hand (LH) halfshaft seal
757J240Orifice cup plug
767B362Dowel pin (2 required)
777L437Ring gear assembly
787G375Ring gear snap ring
797H535Ring gear hub
807H375Planetary carrier thrust bearing
817A153Ring gear
827A398Planetary carrier
837D234Sun gear thrust bearing
847A348Sun gear
85W525562Planetary carrier support alignment pin
867H074Pump drive gear
877D014Pump drive gear thrust washer
887A130Planetary carrier support
89W703645Planetary carrier support bolts (4 required)
907J465Generator/starter speed sensor
91W505575Generator/starter speed sensor bolts (3 required)
927P005Generator/starter rotor assembly
937B358Oil plug
947J483Generator/starter rotor assembly front bearing
957J496Generator/starter rotor
967J493Generator/starter rotor assembly rear bearing
977J495Generator/starter
98W704693Generator/starter bolts (3 required)
997211Transmission case end cover assembly
1007Z482Generator/starter scarf cut seal
1017Z482Traction motor scarf cut seal
1027H398Plug (2 required)
1037H398Plug (4 required)
1047010Plug (3 required)
1057H398Fill plug
106W715212Stud
1077H557Transmission Range (TR) sensor
1087E332Transmission Range (TR) sensor detent spring
1097J421Transmission Range (TR) sensor detent spring bolt
1107C493Manual control lever shaft
1117F337Manual control lever shaft seal
1127A257Manual control lever
113W711892Manual lever nut
1147G100Manual shaft retaining pin
1157A030Transmission fluid auxiliary pump-to-manifold tube
116W716209Transmission fluid cooler tube studbolt
117W716188Transmission fluid cooler tube bolt (3 required)
1187A031Transmission-to-auxiliary pump tube
1197Z378Transmission fluid cooler tube manifold
120W715803Transmission fluid cooler tube manifold bolt
1217P086Transmission fluid auxiliary pump
122W500215Transmission fluid auxiliary pump bolt (3 required)

Scheme 36

Scheme 36
Scheme 36
ItemPart NumberDescription
17H299Traction motor
27J495Generator/starter
37P102High voltage terminals
47R213Pump and filter assembly
57P086Transmission fluid auxiliary pump
67H557Transmission Range (TR) sensor
77H141Transmission Fluid Temperature (TFT) sensor
87A398Planetary carrier
94207Differential carrier

TCM

The TCM is also referred to as the Secondary On Board Diagnostics Module C (SOBDMC). The TCM is a DC to AC inverter that supplies current to the electric motor and generator/starter and converts AC from the motor and generator/starter to DC to charge the high voltage batteries. For additional information, Refer to INTRODUCTION - HYBRID .

Network Message Chart

Broadcast MessageOriginating ModuleMessage Purpose
ABS faultABS moduleSupplies ABS system fault status.
Battery available statusBECMSupplies HV system charge status.
Battery charge limitBECMHow much charge the high voltage battery can accept.
Battery power charge/dischargeBECMHow much power the high voltage battery can provide.
Battery state of charge limitBECMHazard lamp/malfunction indicator lamp illumination request.
Battery temperature (HV)BECMDetermines the battery temperature for the actual state of charge.
Bake pedal movementABS moduleSupplies brake status information for regenerative braking.
Engine RPMPCMCalculates engine torque.
HEV engine dataPCMCalculates engine torque.
Regenerative braking modeABS moduleIndicates when the brakes are applied to switch to regenerative braking mode.

Scheme 37

Scheme 37: Sensors and Switches
Scheme 37: Sensors and Switches
ItemDescription
1TFT sensor
2TR sensor

The TFT sensor is a thermistor located on the internal transmission harness. It sends a voltage signal to the TCM . The voltage signal varies with TFT . The TFT sensor can not be serviced in vehicle, the transmission must be removed and disassembled.

The TR sensor assembly is an internally mounted sensor that includes the detent bracket. The components of the TR sensor are factory adjusted and installed as a calibrated assembly. The TR sensor contains electronic circuitry that provides the PCM a fixed frequency duty cycle for each of the various positions of the manual lever (PARK, REVERSE, NEUTRAL, DRIVE and LOW). The TR sensor cannot be serviced in vehicle, the transmission must be removed and disassembled. The PCM uses the TR sensor signal for range selection, torque calculation and reverse lamp operation.

Scheme 38

Scheme 38: Park
Scheme 38: Park
ItemDescription
1Park pawl released
2Park pawl engaged

Scheme 39

Scheme 39: Power flow
Scheme 39: Power flow

In electric mode, torque flows from the electric motor to the transfer shaft and to the final drive ring gear. When the engine is off, the planetary carrier is held and the planetary ring gear is driven by the transfer shaft. This action causes the sun gear and the generator/starter to rotate. Under certain conditions, the SOBDMC will command the generator/starter to produce electricity for the electric motor and to charge the batteries.

Scheme 40

Scheme 40: Engine Starting Power flow
Scheme 40: Engine Starting Power flow

To start the engine, the final drive works as a holding element to the ring gear in the planetary assembly. The generator/starter turns the sun gear to start the engine.

Scheme 41

Scheme 41: Engine Charging Power flow
Scheme 41: Engine Charging Power flow

To charge the batteries, the final drive works as a holding element to the ring gear in the planetary assembly. The engine turns the carrier. This actions allows the generator/starter to produce current to charge the batteries and power the electric motor.

Regenerative Braking

When additional torque is needed to propel the vehicle, the generator/starter works as a holding element to the planetary sun gear. The flow of torque from the transfer shaft to the planetary ring gear is reversed and torque from the engine combines with the electric motor torque at the transfer shaft.

Scheme 42

Scheme 42: Regenerative Braking
Scheme 42: Regenerative Braking

Scheme 43

Scheme 43: Transmission Fluid Pump
Scheme 43: Transmission Fluid Pump

The transmission fluid pump is an internal pump bolted to the transmission case. The transmission fluid pump is turned by the input shaft and circulates transmission fluid through the transmission for lubrication and through an oil-to-air cooler mounted in the front of the radiator for transmission cooling. The transmission fluid pump only operates when the engine is running.

Scheme 44

Scheme 44: Transmission Fluid Pump
Scheme 44: Transmission Fluid Pump
ItemPart NumberDescription
17A103Pump assembly
27P086Transmission fluid auxiliary pump

The transmission fluid pump is an internal pump bolted to the transmission case. The transmission fluid pump is turned by the input shaft and circulates transmission fluid through the transmission for lubrication and through an oil-to-air cooler mounted in the front of the radiator for transmission cooling. The transmission fluid pump only operates when the engine is running. PHEV also have an electric auxiliary transmission fluid pump to circulate the transmission fluid during extended drive times without engine charging. The auxiliary transmission fluid pump is controlled by the TCM .

Scheme 45

Scheme 45: Planetary Assembly
Scheme 45: Planetary Assembly
ItemPart NumberDescription
17L437Ring gear
27A398Planetary carrier
37A348Sun gear

This transmission has one simple planetary gear set. The planetary gear set is used to match the vehicle speed to the desired engine speed for maximum efficiency.

The ring gear is connected to the transmission final drive though the middle gear on the transfer shaft. The ring gear rotates when the vehicle is moving.

The planetary carrier is splined to the transmission input shaft and is connected to the engine. The carrier rotates with the engine crankshaft. The planetary carrier is also used to drive the hydraulic fluid pump.

The sun gear is splined to the generator/starter.

Scheme 46

Scheme 46: Final Drive
Scheme 46: Final Drive
ItemPart NumberDescription
17C098Traction motor drive gear assembly
27H471Transfer shaft and gear assembly
37F465Differential carrier and gear assembly
47L437Ring gear assembly

The final drive gear is meshed with the transfer shaft and bolted to the differential case. The ring gear bolts are one time use bolts. Use new bolts when installing the ring gear.

Scheme 47

Scheme 47: Differential
Scheme 47: Differential

The differential allows the halfshafts and wheels to rotate at different speeds during cornering. The differential assembly consists of the following components

  1. Differential carrier
  2. Two pinion gears
  3. Two side gears

When driving in a straight line, both front wheels rotate at relatively the same speed. This means both side gears are rotating at the same speed as well, while both pinion gears revolve (but do not spin) with the side gears in the differential carrier. During cornering, the wheel on the outside of the turn is forced to rotate faster than the wheel on the inside of the turn. Since the side gears must now rotate at different speeds, the pinion gears rotate on the pinion shaft allowing the drive axles to rotate at different speeds while still transferring output torque.

Possible Sources

  1. Connectors damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals
  2. TR sensor
  3. PCM
  1. Connectors damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals
  2. TFT sensor
  3. SOBDMC/TCM
  1. Connectors damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals
  2. TR sensor
  3. PCM
  1. Connectors damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals
  2. TFT sensor
  3. SOBDMC / TCM
  1. Connectors damaged or pushed-out terminals, corrosion, loose wires and missing or damaged seals
  2. BJB fuse 17 (20A)
  3. BJB fuse 19 (5A)
  4. Transmission fluid auxiliary pump
  5. SOBDMC / TCM

Check

Pinpoint Test C

C4 Adding Additional Transmission Fluid
  1. NOTE: The transmission fluid should be even with the bottom of the oil leveling plug hole.
  2. click to open the image
  3. Adding Additional Transmission Fluid
  4. NOTE: The following procedure uses the Mityvac MITMV6412 ATF Refill System.

Configuration

WARNINGBefore beginning any service procedure in this article, refer to Safety Warnings in GENERAL INFORMATION . Failure to follow this instruction may result in serious personal injury.

Scheme 48

Scheme 48
Scheme 48
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-635189-S18367805802014070200000) .
  2. Using the scan tool, enter the transmission 11-digit identification and 13-digit strategy recorded from the transmission tag.
  3. NOTE: If the transmission strategy information is not correct, transmission driveability concerns can occur. The scan tool verifies the numbers entered are valid and will display a message if the information is not valid. The scan tool will check to verify the file is present on the scan tool. If the file is present, the technician may proceed with downloading the file to the TCM. If the file is not present, the scan tool will need to be connected to the PTS server to download the file onto the scan tool.
  4. Verify the file is present on the scan tool. If the file is present, go to Step 9 . If the file is not present, continue with this procedure.
  5. Connect the scan tool to the Professional Technicians Society (PTS) server.
  6. Follow the instructions on the network to download the strategy file to the scan tool.
  7. If the scan tool cannot connect to the PTS server, download the file from www.motorcraft.com. If the scan tool cannot download a strategy from the web site, a partial strategy will automatically be downloaded.
  8. Reconnect the scan tool to the vehicle.
  9. Follow the instructions displayed on the scan tool.
  10. NOTE: The scan tool will automatically download the strategy file to the TCM. The scan tool will display a message when it is finished downloading the data that states that the file was downloaded successfully. 13 digit transmission strategy 11 digit transmission identification

Filling

Note. The following procedure uses the Mityvac MITMV6412 ATF Refill System.

Scheme 49

Scheme 49: Filling
Scheme 49: Filling

Scheme 50

Scheme 50
Scheme 50

Scheme 51

Scheme 51
Scheme 51

Scheme 52

Scheme 52
Scheme 52
  1. Select adapter MVA585 (M10 X 1.0) and install into oil leveling plug hole hand tight.
  2. Material: Motorcraft® MERCON® LV Automatic Transmission Fluid (U.S.)/XT-10-QLVC (U.S.) (WSS-M2C938-A) (MERCON® LV) Connect the Mityvac MITMV6412. Follow the manufacturer instructions to dispense the fluid into the transmission.
  3. Release the pressure. Allow all excess fluid to drain back into the canister.
  4. Start the engine and allow to run for 1 minute. Turn engine off and wait 5 minutes.
  5. NOTE: The transmission fluid should be even with the bottom of the oil leveling plug hole. Torque: 71 lb.in (8 Nm) Refer to: «ENGINE UNDERSHIELD»(ref-635237-S30309132762014070200000) .

Halfshaft Seal LH

SPECIAL TOOL DESCRIPTION 205-153 (T80T-4000-W) Handle 307-626 Installer, Differential Seal TKIT-2008ET-FLM TKIT-2008ET-ROW Puller Punch

Scheme 53

Scheme 53: Halfshaft Seal LH
Scheme 53: Halfshaft Seal LH

Scheme 54

Scheme 54
Scheme 54

Halfshaft Seal RH

SPECIAL TOOL DESCRIPTION 205-153 (T80T-4000-W) Handle 307-626 Installer, Differential Seal TKIT-2008ET-FLM TKIT-2008ET-ROW Puller Punch

Transmission Range (TR) Sensor

SPECIAL TOOL DESCRIPTION 307-694 Installer, Manual Lever Seal Punch

Scheme 55

Scheme 55: Transmission Range (TR) Sensor
Scheme 55: Transmission Range (TR) Sensor

Transmission Support Insulator

SPECIAL TOOL DESCRIPTION 303-290-05A Adapter for 303-290A 303-F072 Support Bar, Engine

Scheme 56

Scheme 56: Transmission Support Insulator
Scheme 56: Transmission Support Insulator

Selector Shaft Seal

SPECIAL TOOL DESCRIPTION 307-694 Installer, Manual Lever Seal

NameSpecification
Motorcraft® MERCON® LV Automatic Transmission Fluid (U.S.) XT-10-QLVC (U.S.)WSS-M2C938-A MERCON® LV

MATERIALS SPECIFICATION

Transmission

WARNINGBefore beginning any service procedure in this article, refer to Safety Warnings in GENERAL INFORMATION . Failure to follow this instruction may result in serious personal injury.

Note. The transmission cannot be removed from the vehicle separate from the engine. Refer to engine REMOVAL to remove the transmission. Separate the transmission from the engine following the additional steps in this procedure.

  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-635189-S18367805802014070200000) .
  2. Refer to: «TRANSMISSION»(ref-635215-S30530536162014070200000) .

SPECIAL TOOL DESCRIPTION 307-586 Differential bearing cup remover TKIT-2006UF-FLM TKIT-2006UF-ROW 308-001 (T58L-101-B) Remover, Pilot Bearing Hydraulic Press Puller Punch

Scheme 57

Scheme 57: Transmission
Scheme 57: Transmission
WARNINGBefore beginning any service procedure in this article, refer to Safety Warnings in GENERAL INFORMATION . Failure to follow this instruction may result in serious personal injury.

Pinpoint Test C

C4 TFT
  1. NOTE: Release the clip behind the TFT sensor.
  2. click to open the image
C10 308-001 (T58L-101-B) Remover, Pilot Bearing
  1. click to open the image
C12 307-586 Differential bearing cup remover
  1. Position the Differential Bearing Cup Remover 307-586 in the transmission case with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the transmission case. Use Special Service Tool: 307-586 Differential bearing cup remover .
  2. Expand the Differential Bearing Cup Remover 307-586 by hand.
  3. While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the transmission case, tighten the nut. click to open the image
C13 307-586 Differential bearing cup remover
  1. Use the General Equipment: Hydraulic Press
  2. click to open the image
C18 308-001 (T58L-101-B) Remover, Pilot Bearing
  1. click to open the image
C20 307-586 Differential bearing cup remover
  1. Position the Differential Bearing Cup Remover 307-586 in the damper housing with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the damper housing. Use Special Service Tool: 307-586 Differential bearing cup remover .
  2. Expand the Differential Bearing Cup Remover 307-586 by hand.
  3. While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the damper housing, tighten the nut. click to open the image
C21 307-586 Differential bearing cup remover
  1. Use the General Equipment: Hydraulic Press
  2. click to open the image

Differential

SPECIAL TOOL DESCRIPTION 204-069 (T81P-1104-C) Remover/Installer, Front Wheel Hub 307-587 Differential bearing installer and guide TKIT-2006UF-FLM TKIT-2006UF-ROW Hydraulic Press Puller

Scheme 58

Scheme 58: Differential
Scheme 58: Differential

Scheme 59

Scheme 59
Scheme 59

SPECIAL TOOL DESCRIPTION 204-029 Drawbar 205-153 (T80T-4000-W) Handle 307-435 Installer, Extension Housing Seal TKIT-2002N-F/FM TKIT-2002N-FLM TKIT-2002N-LM 307-541 Installer, Transfer Gear Bearing TKIT-2005D1-F 307-576 Bearing Cup Installer TKIT-2006UF-FLM TKIT-2006UF-ROW 307-591 Shim Gauge, Differential/Transfer Gear Bearing TKIT-2006UF-FLM TKIT-2006UF-ROW 307-626 Installer, Differential Seal TKIT-2008ET-FLM TKIT-2008ET-ROW 307-689 Installer, Bearing Cup 307-692 Tool, Transfer Gear Preload 307-693 Installer, Transfer Gear Bearing Cup Feeler Gauge Hydraulic Press

Scheme 60

Scheme 60: Transmission
Scheme 60: Transmission

Scheme 61

Scheme 61
Scheme 61

Scheme 62

Scheme 62
Scheme 62

Scheme 63

Scheme 63
Scheme 63
NameSpecification
Ultra Silicone Sealant TA-29
Motorcraft® MERCON® LV Automatic Transmission Fluid (U.S.) XT-10-QLVC (U.S.)WSS-M2C938-A MERCON® LV

MATERIALS SPECIFICATION

WARNINGBefore beginning any service procedure in this article, refer to Safety Warnings in GENERAL INFORMATION . Failure to follow this instruction may result in serious personal injury.

Pinpoint Test C

C7 204-029 Drawbar
  1. click to open the image
C8 205-153 (T80T-4000-W) Handle
  1. click to open the image
C11 307-591 Shim Gauge, Differential/Transfer Gear Bearing
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C12 307-591 Shim Gauge, Differential/Transfer Gear Bearing
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C13 307-591 Shim Gauge, Differential/Transfer Gear Bearing
  1. NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the damper housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.
  2. Use Special Service Tool: 307-591 Shim Gauge, Differential/Transfer Gear Bearing .
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C15 307-591 Shim Gauge, Differential/Transfer Gear Bearing
  1. Torque: 18 lb.ft (24 Nm)
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C20 205-153 (T80T-4000-W) Handle
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C22 204-029 Drawbar
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C23 307-435 Installer, Extension Housing Seal
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C24 205-153 (T80T-4000-W) Handle
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C27 205-153 (T80T-4000-W) Handle
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WARNINGBefore beginning any service procedure in this article, refer to Safety Warnings in GENERAL INFORMATION . Failure to follow this instruction may result in serious personal injury.
  1. Refer to: «HEALTH AND SAFETY PRECAUTIONS»(ref-635189-S18367805802014070200000) .
  2. Refer to: «TRANSMISSION»(ref-635215-S09978662682014070200000) .

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