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Function: fuel additive function siemens SID 803 (version with tank cap sensor) (DW10BTED4) Citroen C4 I

Power unit ~775 words

Additive

Role

Role of the additive

  • To lower the combustion temperature of the particles to 450°C (instead of 550°C)
  • To impregnate the particles forming in the combustion chamber
  • To propagate combustion of the particles

Description

Additive EOLYS (supplier "RHODIA")

Composition

  • Cerine: 6,5% by mass (EOLYS 176)
  • Catalytic converter: brown colour
  • Solvent product (combustible hydrocarbon)

Additive tank

Description

(1)fuel additive filler pipe
(2)breather pipe
(3)factory filler union
(4)fuel additive pump (1283)
"a"outlet to fuel additive injection valve

Capacity of the fuel additive tank

  • 4 litres (CITROEN C4)
  • 5 litres (CITROEN C5 restyled)

Quantity put in at the factory

  • 2,8 litres (CITROEN C4)
  • 2,9 litres (CITROEN C5 restyled)

NoteIn after sales, 3 litres of fuel additive are used, whatever the vehicle

NoteThe "fuel additive level check" procedure specifies the method for checking the level of fuel additive in the vehicle

Location

(5) additive tank

Location: under the fuel tank

Additive injection pump (1283)

Role

The additive injection pump delivers a precise quantity of additive under pressure into the additive circuit

Description

"a"outlet to fuel additive injection valve
"b"connector
(6)positive displacement metering pump

The fuel additive pump is a positive displacement metering pump

The quantity of additive delivered depends on the unit capacity of the positive displacement metering pump

The unit capacity of the positive displacement metering pump is 6,45 mm3

As a function of the quantity of fuel added, the fuel additive ECU (1282) determines the quantity of fuel additive to be injected into the fuel tank

The fuel additive ECU (1282) controls the volumetric metering pump by means of an OCR signal

Note1 pulse of the OCR signal = one injection of a capacity of 6,45 mm3

NoteOCR: opening cyclic ratio

NoteThe amount is specific to engine DW10BTED4: 12 PPM

Fuel additive pump connector

channel of the fuel additive pump connectorsignalterminal at the fuel additive ECU (1282)
1--
2--
3RCO signal9
4earth10

The fuel additive pump (1283) is controlled by an OCR signal

Features of the OCR signal

  • Opening ratio of 50%
  • Frequency of the OCR signal 66,67Hz
  • Amplitude of the OCR signal 12 volts

NoteIn order to calculate the number of impulsions necessary to prime the additive circuit, the fuel additive ECU has to know the length of the pipe linking the injection pump and the valve

Location

The pump is submerged in the additive tank

NoteThe pump cannot be separated from the additive tank

Factory filler union (safety valve)

Role

Role of the union

  • Sealing function (prevents evaporation of solvent, ingress of dust, mud and water)
  • Damping of overpressure
  • Set to atmospheric pressure

Description

Vacuum valve (0 to -0,02 bar)

Overpressure valve (0,05 to 0,07 bar)

Valve

Role

The valve ensures that a defined quantity of additive is injected into the fuel tank

Description

"c"fuel additive supply pipe
"d"fuel additive outlet into the diesel fuel tank

NoteThe additive injection valve is not an electrical component

Pressure of the fuel additive injection valve

  • 0,1 bar (relative pressure)
  • 1,1 bar absolute pressure

Location

The valve is installed on the fuel tank

Fuel tank cap presence sensor (4320)

Role

The fuel filler cap presence sensor informs the additive ECU whether the filler cap is open or closed

Role of the additive ECU depending on the information received: to detect that fuel may be added

Description

(8) permanent magnet

(7) contact

The filler cap is fitted with a magnet and when the cap is closed, the magnet is opposite the contact

Electrical special features

Supply: Fuel additive ECU

Allocation of channels of connector

  • Terminal 1: 5 volts supply
  • Terminal 2: signal
  • Presence of the magnet opposite the contact: resistance = 150 000 ohms
  • Absence of the magnet opposite the contact: resistance = 15 ohms

Fuel gauge (1211)

Role

The fuel sender informs the additive ECU of a variation in fuel level through the built-in systems interface

Role of the additive ECU depending on the information received

  • Determine the amount of additive to be injected
  • To control the additive injection pump

Description

Check: fuel gauge

height of the float pin in relation to the base planeresistance
14 mm350 ± 5 ohms
44 mm300 ± 5 ohms
75 mm250 ± 5 ohms
110 mm200 ± 5 ohms
139 mm150 ± 5 ohms
171 mm100 ± 5 ohms
202 mm50 ± 5 ohms
height of the float pin in relation to the base planeresistance
14 mm350 ± 11 ohms
41 mm300 ± 10 ohms
72 mm250 ± 10 ohms
104 mm200 ± 9 ohms
138 mm150 ± 9 ohms
171 mm100 ± 8 ohms
204 mm50 ± 2 ohms

Built-in systems interface (BSI1)

The BSI sends the following information to the additive ECU

  • Engine speed sensor signal (engine running information)
  • Vehicle speed information
  • Fuel gauge information
  • Position of the ignition key

Fuel additive ECU EAS300 (1282)

Make: MAGNETI MARELLI

Role

The ECU controls additive injection

The ECU software integrates

  • Management of the beginning and duration of additive injection into the fuel tank
  • Management of the total amount of additive injected since the beginning of the filter's life
  • Emergency strategies
  • Diagnosis with memorisation of faults present
  • Dialogue with the injection ECU

WarningThe intermittent faults are memorised in the fault journal of the BSI (JDD)

Description

The ECU ensures the electrical control of the following elements

  • Additive injection pump
  • Fuel filler cap presence contact

Electrical special features

channel No.designation
1+12 volts supply (permanent +BAT)
2-
3-
4-
5-
6CAN / L
7CAN / H
8earth
9output: additive injection pump OCR control
10additive injection pump earth
11-
12-
13-
14-
15input: fuel filler cap presence sensor information
16input: fuel filler cap presence sensor information

Location

(9) Fuel additive ECU EAS300 (1282)

Location according to vehicle

  • Under the dashboard, to the left of the blower (CITROEN C5 restyled)
  • Under the dashboard, at the front left behind the BSI (CITROEN C4)