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Automatic Transaxle - 4T65-E - Introduction (2 of 2): Overview Chevrolet Uplander I

Automatic Trans 35 illustrations ~841 words

Automatic Transmission Schematic Icons

Automatic Transmission Schematic Icons Icon Icon Definition NOTE: The OBD II symbol is used on the circuit diagrams in order to alert the technician that the circuit is essential for proper OBD II emission control circuit operation. Any circuit which fails and causes the malfunction indicator lamp (MIL) to turn ON or causes emissions-related component damage, is identified as an OBD II circuit. IMPORTANT: Twisted-pair wires provide an effective "shield" that helps protect sensitive electronic components from electrical interference. If the wires were covered with shielding, install new shielding. In order to prevent electrical interference from degrading the performance of the connected components, you must maintain the proper specification when making any repairs to the twisted-pair wires shown : The wires must be twisted a minimum of 9 turns per 31 cm (12 in) as measured anywhere along the length of the wires The outside diameter of the twisted wires must not exceed 6.0 mm

Scheme 15

Scheme 15: Automatic Transmission Schematic Icons

Scheme 16

Scheme 16

Scheme 17

Scheme 17: Automatic Transmission Controls Schematics (LX9)

Scheme 18

Scheme 18

Scheme 19

Scheme 19

Scheme 20

Scheme 20: Automatic Transmission Controls Schematics (LZ9)

Scheme 21

Scheme 21

Scheme 22

Scheme 22

Scheme 23

Scheme 23: Automatic Transmission Electronic Component Views
CalloutComponent Name
10Vehicle Speed Sensor (VSS) Assembly
315a1-2, 3-4 Shift Solenoid (SS) Valve Assembly
315b2-3 Shift Solenoid (SS) Valve Assembly
322Pressure Control (PC) Solenoid Valve Assembly
334Torque Converter Clutch Pulse Width Modulation (TCC PWM) Solenoid Valve Assembly
391Transmission Fluid Temperature (TFT) Sensor
395Transmission Fluid Pressure (TFP) Manual Valve Position Switch Assembly
440Automatic Transmission Input Shaft Speed (A/T ISS) Sensor Assembly
811Lever Assembly-Manual Shaft Detent with Shift Position Switch - Internal Mode Switch (IMS)

Scheme 24

Scheme 24: Disassembled Views
CalloutComponent Name
3Transmission Case Assembly
53Control Valve Body Cover
54Control Valve Body Cover Gasket
56Control Valve Body Cover Bolt M 8 X 1.25 X 25
57Control Valve Body Cover TORX® Head Bolt M 8 X 1.25 X 21
58Control Valve Body Cover to Case Stud M 8 X 1.25 X 24
59Control Valve Body Cover to Case Cover Seal
200Oil Pump Assembly - Model Dependent
200Oil Pump Assembly - Model Dependent
225Wiring Harness Assembly (IMS)
226Wiring Harness Clip
230Pump Cover to Case Cover Bolt M 6 X 1.0 X 95.0
231Pump Body to Case Bolt M6 X 1.0 X 87.5
300Control Valve Body Assembly - Model Dependent
300Control Valve Body Assembly - Model Dependent
368Spacer Plate and Gaskets/Control Valve Body Bolt
368Spacer Plate and Gaskets/Control Valve Body Bolt
3721/4 Ball Check Valve
3725/16 Ball Check Valve
373Ball Check Valve
373Ball Check Valve
374Control Valve Body Bolt M 6 X 1.0 X 65.0
375Control Valve Body to Case Bolt M 6 X 1.0 X 60.0
375Control Valve Body to Case Bolt M 6 X 1.0 X 60.0
376Control Valve Body to Case Bolt M 6 X 1.0 X 30.0
377Control Valve Body to Case Cover Bolt M 6 X 1.0 X 45.0
378Control Valve Body to Case Cover Bolt M 6 X 1.0 X 55.0
380Control Valve Body to Case Bolt M 8 X 1.25 X 90.0
381Control Valve Body to Case Bolt M 6 X 1 X 20.0
382TCC Solenoid Valve Screen/Seal Assembly
382TCC Solenoid Valve Screen/Seal Assembly
384Control Valve Body to Case Bolt M 6 X 1.0 X 85.0
390Temperature Sensor Clip
391Transmission Fluid Temperature Sensor
391Transmission Fluid Temperature Sensor
395Transmission Fluid Pressure (TFP) Manual Valve Position Switch Assembly
396Control Valve Body Spacer Plate and Gasket Assembly

Scheme 25

Scheme 25
CalloutComponent Name
1Torque Converter Assembly
2Torque Converter Bushing
3Transmission Case
4Right Axle Oil Seal Assembly
5Case Extension Bolt M 10 X 1.5 X 35.0
6Case Extension Assembly
7aFront Differential Carrier Bushing
7bOutput Shaft Bearing Assembly
8Case Extension Seal
9Vehicle Speed Sensor Bolt M 8 X 1.25 X 12.0
10Vehicle Speed Sensor Assembly
11Vehicle Speed Sensor O-Ring Seal
12FWD Servo Cover Bolt M 6 X 1.0 X 20.0
13Forward Band Servo Cover
14Forward Band Servo Cover Seal
15Forward Band Servo Pin Retaining Ring
16Forward Band Servo Piston
18Forward Band Servo Piston Oil Seal Ring
19Forward Band Servo Piston Cushion Outer Spring
20Forward Servo Cushion Spring Retainer
21Forward Band Servo Piston Apply Pin
22Forward Band Servo Piston Return Spring
23Transmission Oil Pan Bolt M 6 X 1.0 X 17.0
24Transmission Oil Pan
25Transmission Oil Pan Gasket
26Transmission Oil Pan Magnet
27Oil Dam
37Transmission Vent Assembly
38Oil Pressure Test Hole Plug 1/8 - 27 NPTF
39Reverse Band Servo Cover Retaining Ring
40Reverse Band Servo Cover
41Reverse Band Servo Cover O-Ring Seal
42Reverse Band Servo Pin Retaining Ring
43Reverse Band Servo Piston Oil Seal Ring
44Reverse Band Servo Piston
45Reverse Band Servo Piston Cushion Spring
46Reverse Band Servo Piston Cushion Spring Retainer
47Reverse Band Servo Piston Cushion Spring Inner
48Reverse Band Servo Piston Apply Pin
49Reverse Band Servo Piston Return Spring
60Clip, Oil Cooler Quick Connect
60Clip, Oil Cooler Quick Connect
61Transmission Oil Cooler Pipe Fitting 9/16-18 UNF
62Transmission Oil Cooler Pipe Fitting 9/16-18 UNF
65Forward Band Servo Piston Cushion Inner Spring
100Transmission Oil Filter Assembly
101Transmission Oil Filter Seal Assembly
227Oil Pump Drive Shaft Assembly
228Oil Pump Drive Shaft Seal
372Case Cover Ball Check Valve
372Case Cover Ball Check Valve
400Complete Case Cover Assembly

Scheme 26

Scheme 26
CalloutComponent Name
3Transmission Case
400Complete Case Cover Assembly
4324th Clutch Shaft Thrust Washer
433Case Cover Bolt/Screw TORX® Special M6 X 1.0 X 32.0
434Case Cover Bolt/Screw M6 X 1.0 X 40.0
435Case Cover Bolt/Screw M8 X 1.25 X 50.0
436Case Cover Bolt/Screw M6 X 1.0 X 30.0
5014th Clutch Fiber Plate Assembly
5014th Clutch Fiber Plate Assembly
5024th Clutch Steel Plate
5024th Clutch Steel Plate
5044th Clutch Shaft Assembly
5054th Clutch Shaft Thrust Washer
506Driven Sprocket
507Drive Link Assembly
508Driven Sprocket Thrust Washer
509Drive Shaft Retaining Ring
510aStandard Output Shaft
510bHeavy Duty Output Shaft
513Turbine Shaft Oil Seal Ring
514Drive Sprocket Thrust Washer
515Drive Sprocket Retaining Ring
516Drive Sprocket
517Drive Sprocket Thrust Washer
518Turbine Shaft
519Turbine Shaft Oil Seal Ring
520Turbine Shaft O-Ring Seal
521Drive Sprocket Support Bearing Assembly
522Drive Sprocket Support
523Drive Sprocket Support Bushing
524Drive Sprocket Support Bolt/Screw M8 X 1.25 X 24.0
525Torque Converter Oil Seal Assembly
526Case Cover Pin
526Case Cover Pin
527Speed Sensor Reluctor Wheel Assembly
5284th Clutch Apply Plate

Scheme 27

Scheme 27
CalloutComponent Name
3Transmission Case
400Complete Case Cover Assembly
4324th Clutch Shaft Thrust Washer
433Case Cover Bolt/Screw TORX® Special M6 X 1.0 X 32.0
434Case Cover Bolt/Screw M6 X 1.0 X 40.0
435Case Cover Bolt/Screw M8 X 1.25 X 50.0
436Case Cover Bolt/Screw M6 X 1.0 X 30.0
5024th Clutch Steel Plate
5044th Clutch Shaft Assembly
5054th Clutch Shaft Thrust Washer
506Driven Sprocket
507Drive Link Assembly
508Driven Sprocket Thrust Washer
509Drive Shaft Retaining Ring
510aStandard Output Shaft
510bHeavy Duty Output Shaft
513Turbine Shaft Oil Seal Ring
514Drive Sprocket Thrust Washer
515Drive Sprocket Retaining Ring
516Drive Sprocket
517Drive Sprocket Thrust Washer
518Turbine Shaft
519Turbine Shaft Oil Seal Ring
520Turbine Shaft O-Ring Seal
521Drive Sprocket Support Bearing Assembly
522Drive Sprocket Support
523Drive Sprocket Support Bushing
524Drive Sprocket Support Bolt/Screw M8 X 1.25 X 24.0
525Torque Converter Oil Seal Assembly
526Case Cover Pin
526Case Cover Pin
527Speed Sensor Reluctor Wheel Assembly
5284th Clutch Apply Plate
5294th Clutch Fiber Plate Assembly
5294th Clutch Fiber Plate Assembly
5304th Clutch Steel Plate
5304th Clutch Steel Plate

Scheme 28

Scheme 28
CalloutComponent Name
3Transmission Case Assembly
1032-1 Manual Band Servo Cover Bolt/Screw M8 X 1.25 X 25.0 (3)
1042-1 Manual Band Servo Cover
1052-1 Manual Band Servo Cover Seal
1062-1 Manual Band Servo Piston Pin Retaining Ring
1072-1 Manual Band Servo Piston Seal
1082-1 Manual Band Servo Piston
1092-1 Manual Band Servo Piston Cushion Spring
1102-1 Manual Band Servo Piston Spring Retainer
1112-1 Manual Band Servo Piston Pin
1122-1 Manual Band Servo Piston Spring
1132-1 Manual Band Servo Piston Cylinder O-Ring Seal
1142-1 Manual Band Servo Piston Cylinder
1152-1 Manual Band Servo Exhaust Screen Assembly
117aForward Band Anchor Pin
117bReverse Band Anchor Pin
120Thermo Element Plate Pin
121Thermo Element
122Thermo Element Plate
123Thermo Element Plate Center Pin
124Forward Band Servo Oil Pipe
1252-1 Manual Band Servo Oil Pipe
126Lube Oil Pipe
127Lube Oil Hose Clamp
127Lube Oil Hose Clamp
128Lube Oil Hose
129Lube Oil Pipe Retainer
130Lube Oil Pipe and Washer Assembly
131Accumulator Cover Bolt/Screw M6 X 1.0 X 28.0 (11)
132Accumulator Cover
134Accumulator Cover Spacer Plate Assembly
135a1-2 Accumulator Piston Pin
135b2-3 Accumulator Piston Pin
136a1-2 Accumulator Piston
136b2-3 Accumulator Piston
137a1-2 Accumulator Piston Oil Seal Ring
137b2-3 Accumulator Piston Oil Seal Ring
1382-3 Accumulator Piston Outer Spring
1391-2 Accumulator Piston Cushion Spring
1401-2 and 2-3 Accumulator Housing
1421-2 Accumulator Piston Outer Spring
1432-3 Accumulator Piston Cushion Spring

Scheme 29

Scheme 29
CalloutComponent Name
201Pump Cover
209Oil Pump Vane Ring
209Oil Pump Vane Ring
210Oil Pump Selective Rotor
211Oil Pump Selective Vane
212Oil Pump Slide Oil Seal Ring
213Oil Pump Slide O-Ring Seal
214Oil Pump Selective Slide
215Oil Pump Slide Pivot Pin
220Oil Pump Slide Seal
221Oil Pump Slide Seal Support
227Oil Pump Body
228Oil Pump Body Alignment Pin
229Oil Pump Base
230Oil Pump Prime Spring

Scheme 30

Scheme 30
CalloutComponent Name
301Control Valve Body Machined
302Line Boost Valve and Bushing Retainer
303Line Boost Valve Bore Plug
304Line Boost Valve
305TCC PWM Solenoid Valve O-Ring Seal
306TCC PWM Solenoid Valve O-Ring Seal
307Pressure Control Solenoid Valve O-Ring Seal
309Reverse Boost Valve Bushing
310Reverse Boost Valve
311Pressure Regulator Valve Spring Outer
312Pressure Regulator Valve Inner Spring
313Pressure Regulator Valve
314d1-2, 3-4 Shift Solenoid Valve Retainer
314ePressure Control Solenoid Valve Retainer
314fTCC PWM Solenoid Valve Retainer
314gTCC Regulator Apply Valve Bore Plug Retainer
3151-2, 3-4 Shift Solenoid Valve Assembly
316a1-2, 3-4 Shift Solenoid Valve O-Ring Seal
316bPressure Control Solenoid Valve O-Ring Seal
3171-2 Shift Valve Spring
3181-2 Shift Valve
320Torque Signal Regulator Valve Spring
321Torque Signal Regulator Valve
322Pressure Control Solenoid Valve Assembly
323Line Pressure Relief Valve Spring
324Line Pressure Relief Valve
325Line Pressure Relief Valve Spring Retainer
326TCC Regulator Apply Valve Spring
327TCC Regulator Apply Valve - Some Models have touch activated Power
327TCC Regulator Apply Valve - Some Models have touch activated Power
328TCC Regulator Apply Valve Bore Plug O-Ring Seal
329TCC Regulator Apply Valve Bore Plug
334TCC PWM Solenoid Valve Assembly
335TCC Control Valve
336TCC Control Valve Spring

Scheme 31

Scheme 31
CalloutComponent Name
301Machined Control Valve Body
314a1-2 Accumulator Valve Retainer
314b4-3 Manual Downshift Valve Retainer
314c2-3 Shift Solenoid Valve Retainer
315b2-3 Shift Solenoid Valve Assembly
316O-Ring Seal
3391-2 Accumulator Valve Bore Plug
3403-4 Accumulator Valve Spring
3413-4 Accumulator Valve - Some Models have touch activated Power
3413-4 Accumulator Valve - Some Models have touch activated Power
3422-3 Accumulator Valve Bore Plug Retainer
3432-3 Accumulator Valve Bore Plug
3442-3 Accumulator Valve
3452-3 Accumulator Valve Bushing
3462-3 Accumulator Valve Spring
3501-2 Accumulator Valve
3511-2 Accumulator Valve Spring
3533-2 Manual Downshift Valve Retainer
3543-2 Manual Downshift Valve Bore Plug
3553-2 Manual Downshift Valve Spring
3563-2 Manual Downshift Valve
3572-3 Shift Valve
3594-3 Manual Downshift Valve Bore Plug
3604-3 Manual Downshift Valve
3614-3 Manual Downshift Valve Spring
3623-4 Shift Valve
3852-3 Accumulator Valve Bushing Assembly Retainer

Scheme 32

Scheme 32
CalloutComponent Name
401Case Cover
402Manual Valve Link
403Manual Valve Link Spring
404Manual Valve
405Low Blow Off Ball Valve Bore Plug
406Low Blow Off Ball Valve Spring
407Cooler Ball Valve Spring
409Left Side Axle Oil Seal Assembly
410Control Valve Body Alignment Sleeve
411Bore Plug
411Bore Plug
412Orificed Cup Plug
414Actuator Feed Limit Valve
415Actuator Feed Limit Valve Spring
416Actuator Feed Limit Valve Spring Retainer
417Ball Valve Bore Plug
418TCC Blow Off Ball Valve Spring
420aLow Blow Off Ball Valve
420bTCC Blow Off Ball Valve
420cCooler Ball Valve
4213-4 Accumulator Piston Cylinder
4223-4 Accumulator Piston Cylinder O-Ring Seal
4233-4 Accumulator Piston Outer Spring
4243-4 Accumulator Piston Inner Spring
4263-4 Accumulator Piston Pin
4273-4 Accumulator Piston Oil Seal Ring
4283-4 Accumulator Piston
429Case Cover Lower Gasket
430Case Cover Upper Gasket
431Front Wheel Drive Shaft Bearing Assembly
432Fourth Clutch Shaft Thrust Washer
440Input Speed Sensor Assembly
441Input Speed Sensor Clip
442Low Regulator Valve Spring 3-4 Accumulator Valve - Some Models have touch activated Power
443Low Regulator Valve 3-4 Accumulator Valve - Some Models have touch activated Power
444Low Regulator Valve Bore Plug 3-4 Accumulator Valve - Some Models have touch activated Power
514Drive Sprocket/Case Cover Thrust Washer
526Case Cover Dowel Pin
526Case Cover Dowel Pin

Scheme 33

Scheme 33
CalloutComponent Name
6014th Clutch Spring Retaining Ring
6024th Clutch Piston Return Spring Assembly
6034th Clutch Piston Assembly
6044th Clutch Piston Seal Outer
6054th Clutch Piston Seal Inner
606Drawn Cup Bearing Assembly
607Orificed Cup Plug
608Drive Link Lube Scoop
609Driven Sprocket Support Assembly
610Cup Plug
611Thrust Washer Driven Sprocket Support 2nd Clutch Drum
613Oil Seal Ring
614Driven Sprocket Support Bushing
615Reverse Band Assembly
61675.5 OD X 8.0 Bushing
6172nd Clutch Housing
618Check Valve Retainer and Ball Assembly 2nd Clutch
61970.0 OD X 11.0 Bushing
6202nd Clutch Piston w/Molded Seal
6212nd Clutch Apply Ring and Release Spring Assembly
622Retaining Ring
6232nd Clutch Plate Waved
6242nd Clutch Plate Assembly Fiber
6252nd Clutch Reaction Plate Steel
626Backing Support Ring Plate Steel
6272nd Clutch Retaining Ring Outer
628Oil Seal Ring Input Shaft
629Thrust Bearing Support Sprocket/Thrust Washer
630Selective Thrust Washer Bearing/Input Clutch Hub
631Input Shaft Bushing
632Input Housing Sleeve and Shaft Assembly
633Check Valve Retainer and Ball Assembly
634Input Clutch Piston Seal Inner
635Input Clutch Piston Seal Outer
636Input Clutch Piston
637Input Clutch Spring and Retainer Assembly
638O-Ring Seal
6393rd Clutch Piston Housing
640Retaining Ring 3rd Clutch Piston Housing/Input Shaft
640Retaining Ring 3rd Clutch Piston Housing/Input Shaft
6413rd Clutch Piston Seal Inner
6423rd Clutch Piston and Seal Assembly
6433rd Clutch Spring Retainer and Guide Assembly
644Thrust Bearing Assembly
6453rd Clutch Plate Waved
6463rd Clutch Plate Assembly OD Spline
6473rd Clutch Plate Assembly ID Spline
6483rd Clutch Backing Plate
6493rd Clutch Backing Plate Retaining Ring
654Input Clutch Apply Plate
655Input Clutch Plate Waved
656Input Clutch Plate Assembly Fiber - Sprag Model
657Input Clutch Plate Steel
657Input Clutch Plate Steel
658Input Clutch Backing Plate Steel
659Input Clutch Backing Plate Retaining Ring
7162nd Clutch Apply Reaction Plate Tapered
7234th Clutch Shaft to Input Housing Bearing
7243rd Clutch Piston Housing Ball Check Valve Assembly
725Input Clutch Plate Assembly Fiber - Pawl Model

Scheme 34

Scheme 34
CalloutComponent Name
667Input Sun Gear Spacer
668Input Sun Gear
669Reverse Reaction Drum
671Input Sun Gear Thrust Bearing Assembly
672Input Complete Carrier Assembly
673Input Carrier/Reaction Carrier Lube Dam
674Input/Reaction Carrier Thrust Bearing Assembly
675Reaction Complete Carrier Assembly
676Reaction Carrier/Sun Gear Thrust Bearing Assembly
677Left Hand Reaction Sun Gear Bushing
678Reaction Sun/Drum Gear Assembly
679Right Hand Reaction Sun Gear Bushing
6802/1 Manual Band Assembly
6831/2 Support Roller Clutch Assembly
685Thrust Bearing Assembly
6861/2 Support Bushing
6871/2 Support and Drum
688Forward Band Assembly
689Final Drive Sun Gear Shaft
690Final Drive Internal Gear Bushing
690Final Drive Internal Gear Bushing
691Bearing 1/2 Support/Internal Gear
692Retaining Ring Final Drive Internal Gear
693Final Drive Internal Gear
694Park Pawl Assembly
695Thrust Bearing Assembly Internal Gear/Parking Gear
696Parking Gear
697Final Drive Sun Gear
698Carrier/Sun Gear Thrust Bearing Assembly
699Spiral Pinion Gear Pin Retaining Ring
700Differential/Final Drive Carrier Assembly
701Differential Pinion Shaft
702Differential Pinion Shaft Retaining Pin
703Thrust Washer Differential Pinion
703Thrust Washer Differential Pinion
704Differential Pinon Gear
704Differential Pinon Gear
705Differential Side Gear MN7 has unique left/right gears
705Differential Side Gear MN7 has unique left/right gears
706Bronze Thrust Washer Differential Side Gear
706Bronze Thrust Washer Differential Side Gear
708Pinion Thrust Washer Steel
708Pinion Thrust Washer Steel
709Roller Needle Bearing
710Pinion Needle Bearing Spacer
711Final Drive Planetary Pinion Gear
712Planetary Pinion Gear Pin
713Vehicle Speed Sensor Reluctor Wheel
714Differential Carrier/Case Washer Thrust
715Thrust Bearing Assembly
7273rd Clutch Pawl Assembly
728Input Clutch Pawl Assembly

Scheme 35

Scheme 35
CalloutComponent Name
800Park Pawl Actuator Assembly
801Manual Shift Shaft Pin
804Manual Shift Detent Assembly
805Manual Shift Detent Bolt/Screw
806Manual Shift Shaft Seal Assembly
808Park Pawl Actuator Guide Pin
809Park Pawl Actuator Guide
810Park Pawl Actuator Guide O-Ring Seal
811Lever Assembly-Manual Shaft Detent with Internal Mode Switch (IMS)

Scheme 36

Scheme 36
CalloutComponent Name
3Transmission Case
8Case Extension Seal
9Vehicle Speed Sensor Bolt M8 X 1.25 X 12.0
10Vehicle Speed Sensor Assembly
11Vehicle Speed Sensor O-Ring Seal
509Output Shaft Snap Ring
509Output Shaft Snap Ring
510Output Shaft
689Final Drive Sun Gear Shaft
695Parking Gear Thrust Bearing
696Parking Gear
697Final Drive Sun Gear
901Oil Dam
902Selective Washer
903Brace Bolts
903Brace Bolts
904Transfer Case Lower Brace Bolt
905Side Brace
906Lower Brace
907Transfer Case to Case Bolts
908Transfer Case Assembly
909Transfer Case to Case Bolts
910Transfer Case to Case Bolts
911Output Stub Shaft
912Output Stub Shaft Snap Ring

Scheme 37

Scheme 37: Component Location
CalloutComponent Name
1Oil Pump Assembly
2Case Cover Assembly
3Control Valve Body Assembly
4Drive Sprocket
5Torque Converter Assembly
6Reverse Band Assembly
7Third Clutch Sprag Assembly
8Input Clutch Sprag Assembly
9Input Carrier Assembly
102-1 Manual Band Assembly
11Reaction Carrier Assembly
121/2 Support Roller Clutch Assembly
13Vehicle Speed Sensor Assembly
14Final Drive/Differential Carrier Assembly
15Forward Band Assembly
162-1 Manual Band Servo Assembly
17Input Clutch Assembly
18Third Clutch Assembly
19Second Clutch Assembly
20Oil Filter Assembly
21Driven Sprocket Support Assembly
22Driven Sprocket
23Drive Link Assembly
24Fourth Clutch Assembly
25Output Shaft

Scheme 38

Scheme 38
CalloutComponent Name
56Side Cover Bolt/Screw M8 X 1.25 X 25.0 (9)
57Side Cover Bolt/Screw M8 X 1.25 X 21.0 (4)
58Side Cover Bolt/Screw M8 X 1.25 X 24.0 (4)

Scheme 39

Scheme 39
CalloutComponent Name
230Pump Body to Case Bolt M6 X 1.0 X 95.0 (2)
230Pump Body to Case Bolt M6 X 1.0 X 95.0 (2)
231Pump Cover to Case Cover Bolt M6 X 1.0 X 87.5 (9)
231Pump Cover to Case Cover Bolt M6 X 1.0 X 87.5 (9)
231Pump Cover to Case Cover Bolt M6 X 1.0 X 87.5 (9)
231Pump Cover to Case Cover Bolt M6 X 1.0 X 87.5 (9)

Scheme 40

Scheme 40
CalloutComponent Name
374Control Valve Body Bolt/Screw M6 X 1.0 X 65.0 (3)
375Control Valve Body Bolt/Screw M6 X 1.0 X 60.0 (2)
376Control Valve Body Bolt/Screw M6 X 1.0 X 30.0 (1)
377Control Valve Body Bolt/Screw M6 X 1.0 X 45.0 (2)
378Control Valve Body Bolt/Screw M6 X 1.0 X 55.0 (3)
379Control Valve Body Bolt/Screw M6 X 1.0 X 87.5 (1)
380Control Valve Body Bolt/Screw M8 X 1.0 X 90.0 (1)
381Control Valve Body Bolt/Screw M6 X 1.0 X 20.0 (1)
384Control Valve Body Bolt/Screw M6 X 1.0 X 85.0 (1)

Scheme 41

Scheme 41
CalloutComponent Name
433Case Cover Bolt/Screw TORX® Plus Special M6 X 1.0 X 32.0 (1)
434Case Cover Bolt/Screw M6 X 1.0 X 40.0 (3)
435Case Cover Bolt/Screw M8 X 1.25 X 50.0 (3)
436Case Cover Bolt/Screw M6 X 1.0 X 30.0 (3)
805Case Cover Bolt/Screw M6 X 1.0 X 16.0 (1)

Scheme 42

Scheme 42
CalloutComponent Name
23Transmission Oil Pan Bolt M6 X 1.0 X 17.0 (20)
1032-1 Manual Band Servo Cover Bolt/Screw M8 X 1.25 X 25.0 (3)
131Accumulator Cover Bolt/Screw M6 X 1.0 X 28.0 (11)

Scheme 43

Scheme 43
CalloutComponent Name
432Fourth Clutch Shaft Thrust Washer
505Fourth Clutch Shaft Thrust Washer
508Driven Sprocket Thrust Washer
514Drive Sprocket Thrust Washer
517Drive Sprocket Thrust Washer
611Second Clutch Housing Thrust Washer
630Input Clutch Housing Thrust Washer Selective
703Differential Pinion Thrust Washer
706Differential Side Gear Thrust Washer Bronze
708Planetary Pinion Gear Thrust Washer Steel
714Differential Carrier/Case Thrust Washer

Scheme 44

Scheme 44
CalloutComponent Name
2Torque Converter Bushing
7aFront Differential Carrier Bushing M15 and MN3 Models Only
523Turbine Shaft Bushing
614Second Clutch Housing Bushing
616Second Clutch Housing Front Bushing
619Second Clutch Housing Rear Bushing
631Input Shaft Bushing
677Reaction Sun Gear Bushing Left Side
679Reaction Sun Gear Bushing Right Side
6861-2 Support Drum Bushing
690Front Differential Carrier Internal Gear Bushing

Scheme 45

Scheme 45
CalloutComponent Name
7bOutput Shaft Bearing Assembly MN7 Models Only
208Oil Pump Drive Shaft Bearing
431Front Wheel Drive Shaft Bearing
521Drive Sprocket Bearing Assembly
606Driven Sprocket Bearing Assembly
629Input Clutch Housing Thrust Bearing Assembly
644Input Shaft Thrust Bearing Assembly
671Input Sun Gear Thrust Bearing Assembly
674Reaction Carrier Thrust Bearing Assembly
676Reaction Sun Gear Thrust Bearing Assembly
6851-2 Drum Support Thrust Bearing
691Final Drive Gear Internal Thrust Bearing
695Front Differential Carrier Internal Gear Thrust Bearing
698Front Differential Carrier Sun Gear Thrust Bearing
709Front Differential Carrier Planetary Pinion Bearing
715Front Differential Carrier Thrust Bearing
723Input Clutch Housing Thrust Bearing

Scheme 46

Scheme 46
CalloutComponent Name
4Front Wheel Drive Shaft Oil Seal Assembly Right Side
18Forward Band Servo Piston Oil Seal Ring
43Reverse Band Servo Piston Oil Seal Ring
101Automatic Transmission Oil Filter Seal
107Manual 2-1 Band Servo Piston Seal
409Front Wheel Drive Shaft Oil Seal Assembly Left Side
525Torque Converter Oil Seal Assembly
604Fourth Clutch Piston Seal Outer
605Fourth Clutch Piston Seal Inner
620Second Clutch Piston and Seal Assembly
620Second Clutch Piston and Seal Assembly
634Input Clutch Piston Seal Inner
635Input Clutch Piston Seal Outer
641Third Clutch Piston Seal Inner
642Third Clutch Piston and Seal Assembly
642Third Clutch Piston and Seal Assembly
806Manual Shift Shaft Seal

Scheme 47

Scheme 47
CalloutComponent Name
8Automatic Transmission Case Extension Seal
11Vehicle Speed Sensor O-Ring Seal
14Forward Band Servo Cover Seal
41Reverse Band Servo Cover O-Ring Seal
105Manual 2-1 Band Servo Cover Seal
113Manual 2-1 Band Servo Piston Cylinder O-Ring Seal
137a1-2 Accumulator Piston Oil Seal Ring
137b2-3 Accumulator Piston Oil Seal Ring
212Automatic Transmission Oil Pump Slide Oil Seal Ring
213Automatic Transmission Oil Pump Slide O-Ring Seal
220Automatic Transmission Oil Pump Slide Seal
221Automatic Transmission Oil Pump Slide Seal Support
228Automatic Transmission Oil Pump Drive Shaft Seal
4223-4 Accumulator Piston Cylinder O-Ring Seal
4273-4 Accumulator Piston Oil Seal
513Turbine Shaft Oil Seal Ring
519Turbine Shaft Oil Seal Ring
520Turbine Shaft O-Ring Seal
612Second Clutch Housing Oil Seal Ring Four Lobe Seal
613Second Clutch Housing Oil Seal Ring
628Input Clutch Housing Oil Seal Ring
638Third Clutch Housing O-Ring Seal
810Park Pawl Actuator Guide O-Ring Seal

Scheme 48

Scheme 48
CalloutComponent Name
25Oil Pan Gasket
54Case Side Cover Gasket
59Case Side Cover Inner Gasket
396Control Valve Body Spacer Plate and Gasket Assembly
429Case Cover Lower Gasket
430Case Cover Upper Gasket

Scheme 49

Scheme 49
CalloutComponent Name
1TCC Apply-Release
22nd-2nd Clutch
3Input Clutch-PRN
43rd Clutch-Lo/1st
5Reverse-Reverse Servo Large
6D4-Servo Apply
7Lo-Lo/1st
8D2-Manual 2-1 Servo Feed
93rd-3rd Clutch
10Line-Lo/1st Gear

Transmission General Description

The 4T65-E is a fully automatic front wheel drive electronically controlled transmission. The 4T65-E provides four forward ranges including overdrive. The PCM controls shift points by means of two shift solenoids. A vane-type oil pump supplies the oil pressure. The PCM regulates oil pressure by means of a pressure control solenoid valve.

All vehicles equipped with a 4T65-E transmission have an electronically controlled capacity clutch (ECCC) system. In the ECCC system, the pressure plate does not fully lock to the torque converter cover. It is instead, precisely controlled to maintain a small amount of slippage between the engine and the turbine, reducing driveline torsional disturbances.

You can operate the transmission in any one of the following seven modes

  1. P - Park position prevents the vehicle from rolling either forward or backward. For safety reasons, use the parking brake in addition to the park position.
  2. R - Reverse allows the vehicle to be operated in a rearward direction.
  3. N - Neutral allows the engine to be started and operated while driving the vehicle. If necessary, you may select this position in order to restart the engine with the vehicle moving.
  4. D - Overdrive is used for all normal driving conditions. Overdrive provides four gear ratios plus a converter clutch operation. Depress the accelerator in order to downshift for safe passing.
  5. 3 - Drive position is used for city traffic and hilly terrain. Drive provides three gear ranges and drive range prevents the transmission from operating in fourth gear. Depress the accelerator in order to downshift.
  6. 2 - Manual Second provides two gear ratios under most operating conditions. Manual Second provides acceleration and engine braking. Select this range at any vehicle speed, but the transmission will not downshift into Second gear until the vehicle speed drops below approximately 100 km/h (62 mph)
  7. 1 - Manual Lo provides maximum engine braking. You may also select this range at any vehicle speed, but the transmission will not downshift into First gear until the vehicle speed drops below approximately 60 km/h (37 mph).

Transmission Component and System Description

The mechanical components of this unit are as follows

  1. A torque converter with an electronically controlled capacity clutch (ECCC) This transmission is equipped with an ECCC. The pressure plate does not fully lock to the torque converter cover. Instead, the pressure plate maintains a small amount of slippage, about 20 RPM, in SECOND, THIRD and FOURTH gears, depending on the vehicle application. ECCC was developed to reduce the possibility of noise, vibration or chuggle caused by torque converter clutch (TCC) apply. Typical apply speeds are 49-52 km/h (30-32 mph) in THIRD gear and 65-73 km/h (40-45 mph) in FOURTH gear. Full lockup is available at highway speeds on some applications.
  2. A drive link assembly
  3. 4 multiple disk clutch assemblies: Input, Second, Third and Fourth
  4. 3 friction bands: Forward band, 2/1 band and Reverse band
  5. 2 planetary gear sets: Input and Reaction
  6. 3 one-way clutches: a roller clutch (1-2 support) and 2 sprag clutches (Third and Input)
  7. A final drive and differential assembly
  8. A control valve assembly
  9. A vane type oil pump

The electrical components of this unit are as follows

  1. 2 shift solenoid valves
  2. A torque converter clutch pulse width modulation (TCC PWM) solenoid valve
  3. A pressure control (PC) solenoid valve
  4. An automatic transmission fluid temperature (TFT) sensor
  5. 2 speed sensors: input shaft and vehicle speed sensors
  6. An automatic transmission fluid pressure (TFP) manual valve position switch
  7. Either an internal mode switch (IMS) or an externally-mounted transmission range (TR) switch.
  8. An automatic transmission (A/T) wiring harness assembly

For more information, refer to Electronic Component Description .