| CAUTION | Hot steam can escape when opening the cap on the expansion tank. Cover the filler cap with a cloth and open it carefully. |
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- Open filler cap on coolant expansion tank.
- Remove screw -1- and remove cover over coolant expansion tank (arrow). NOTE: Mark the rotation direction of the poly V-belt with chalk or a felt-tipped pen. If the belt runs in the opposite direction when it is reinstalled, breakage may result.
- To release tension of poly V-belt, screw an M8 x 40 bolt (arrow) into bore on tensioning element.
- Disconnect secondary air injection air hose at position marked with an arrow.
- Move air hose at bracket clear.
- Remove fasteners -1...3- and remove center sound insulation.
- Remove left sound insulation (arrows).
- Remove right sound insulation (arrows).
- Place drip tray V.A.G 1306 under engine.
- Turn drain plug (arrow) on radiator counter-clockwise. If necessary, install drain hose to connection.
- In addition, remove lower coolant hose at After-run coolant pump -V51- (arrow) and drain remaining coolant.
- Remove cross piece (arrows).
- Unbolt pulley for power steering pump (counterhold with mandrel).
- Remove bolts securing power steering pump to bracket (arrows). see scheme 371
- Hang power steering pump on lock carrier with hydraulic hoses -1- and -2- attached.
- Disconnect electrical connector -1- at Secondary Air Injection (AIR) pump motor -V101-. see scheme 372
- Move wire clear.
- Remove bracket -2- for coolant hoses. see scheme 372
- Remove bracket -3- for secondary air pump air filter. see scheme 372
- Remove bolts -1- and -2- and remove secondary air pump with bracket -A
- Disconnect electrical connector -1- at oil pressure switch using assembly tool T10118. see scheme 374
- Disconnect coolant hoses -2- and -3- at oil filter bracket.
- Unscrew bolts (arrows) and remove oil filter bracket.