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Cooling System - Draining, Charging & Bleeding: Removal & Installation Volvo V70 II

Cooling System (Mechanical) 8 illustrations ~187 words

Installation

Note. For tightening torques, see Tightening torque

Scheme 255

Scheme 255: Install The EGR Components
Scheme 255: Install The EGR Components

Install

  1. The EGR module using a new gasket at the connection pipe to the exhaust manifold.
  2. the 2 M10 screws. Tighten the screws until mating.
  3. the 1 M8 screw on the rear edge of the cylinder head. Tighten.
CAUTIONDo not tighten the screws so as to prevent tension in the rear mounting.

Tighten the M10 screws in the front edge of the cylinder head.

Scheme 256

Scheme 256
Scheme 256

Install

  1. the coolant hoses from the EGR cooler
  2. the 1 screw clamp. Tighten.
  3. the 1 disposable clamp

Scheme 257

Scheme 257
Scheme 257

Fit the clamp between the EGR cooler and the connection pipe to the exhaust manifold. Tighten.

Scheme 258

Scheme 258
Scheme 258

Insert the 1 M6 screw to the brace of the fuel rail.

Scheme 259

Scheme 259
Scheme 259

Install the intake manifold.

Tighten the hose clips.

Scheme 260

Scheme 260
Scheme 260

Install

  1. the throttle body using a new gasket
  2. the 4 M6 screws of the throttle body. Tighten.

Scheme 261

Scheme 261
Scheme 261

Plug in the connector of the throttle body and EGR mixer.

Plug in the connector of the EGR cooler's bypass valve.

Scheme 262

Scheme 262
Scheme 262

Install the hose on the throttle body and tighten the hose clip.

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