LUBRICANTS, ENGINE
| Engine | Service interval (km/miles) | Volume (liters) | Grade | Viscosity | Part number |
| Gasoline | 12.000/7.500 | Approx. 5.8 | ILSAC GF-4 API SL / ACEA A1/B1 | SAE 5W-30 | 1161754, -755, -756 |
CLASSIFICATION OF MAIN BEARINGS
The marking is stamped in the engine block and crankshaft. The classification marking is in the engine block above the oil cooler and crankshaft. The classification shall be read from the digit 1 to 7.
The first letter after the digit 1 is the classification of main bearing 1. The bearing positions are numbered starting at the engine's leading edge.
| Class A block small diameter | | Class B block average diameter | | Class C block large diameter | |
| Block | Intermediate section | Block | Intermediate section | Block | Intermediate section |
| Class A crankshaft small | Yellow medium | Yellow medium | Yellow medium | Blue thick | Blue thick | Blue thick |
| Class B crankshaft medium | Red thin | Yellow medium | Yellow medium | Yellow medium | Yellow medium | Blue thick |
| Class C crankshaft large | Red thin | Red thin | Red thin | Yellow medium | Yellow medium | Yellow medium |
Scheme 169
Scheme 169: CYLINDER BLOCK
CYLINDER BORE (SHOWN AS "D" IN THE ILLUSTRATION)
| Standard | |
| C-marked........ mm | 83.000-83.010 |
| D-marked........ mm | 83.010-83.020 |
| E-marked........ mm | 83.020-83.030 |
CYLINDRICITY
| Maximum deviation | |
| Cylinder bore........ mm | 0, 013 |
Scheme 170
| Standard | The diameter is measured 12 mm from the bottom of the piston |
| C-marked 1 ........ mm | 82.950-82.960 |
| D-marked 1 ........ mm | 82.960-82.970 |
| E-marked 1 ........ mm | 82.970-82.980 |
| 1 Classification is marked on the top of the piston. |
| Tolerance piston/cylinder - top........ mm | 0.010 - 0.030 |
| Top ring........ mm | 1.2 -0.01/-0.03 |
| 1st ring........ mm | 1.5 -0.01/-0.03 |
| Oil ring........ mm | 2 -0.01/-0.136 |
| Diameter........ mm | 21.000 0.000/-0.004 |
| Length........ mm | 57.0 0.0/+0.2 |
Scheme 171
| Intake |
| Length (A)........ mm | 102.00 ±0.07 |
| Diameter on crown (B)........ mm | 31 ±0.15 |
| Diameter on shaft (C)........ mm | 5.94 ±0.07 |
| Valve angle (D)........° | 45.5 ±0.17 |
| Clearance in guide........μm | 50 - 70 |
| Valve clearance........ mm | 0.20 ±0.03 |
| Exhaust |
| Length (A)........ mm | 101.05 ±0.07 |
| Diameter on crown (B)........ mm | 27 ±0.15 |
| Diameter on shaft (C)........ mm | 5.94 ±0.07 |
| Valve angle (D)........° | 45.5 ±0.17 |
| Clearance in guide........μm | 50 - 70 |
| Valve clearance........ mm | 0.40 ±0.03 |
| Seat angle........° | 45.5 ±0.17 |
| Diameter........ mm | 32 -0.025/-0.040 |
| Length........ mm | 2, 950 - 3, 685 ±0, 01 |
CAMSHAFTS
| Max. lift height inlet........ mm | 8.68 |
| Max. lift height exhaust........ mm | 9.05 |
CYLINDER HEAD
| Max. distortion........ mm | 0.5 |
| Max. distortion, transverse........ mm | 0, 2 |
| Height........ mm | 149.4 ±0.15 |
CRANKSHAFT
| Radial run-out main bearing journal........ mm | Max. 0.040 |
| Axial play (Measured in the engine with the intermediate section tightened)........ mm | 0.08-0.19 |
| Main bearing journal, radial runout........ mm | 0.020-0.043 |
BIG END JOURNALS
| Diameter, standard 1 ........ mm | 50.000 0.000/-0.016 |
| Bearing recess width........ mm | 26.0 ±0.1 |
| Maximum out-of-round........ mm | 0.004 |
| Maximum taper........ mm | 0.004 |
| 1 The variation in diameter for each bearing journal must not exceed 0.008 mm. |
MAIN BEARING JOURNALS
| Diameter, standard 1 ........ mm | 65.000 +0.003/-0.016 |
| Axial bearing width........ mm | 26.00 0.00/-0.04 |
| Maximum out-of-round........ mm | 0.004 |
| Maximum taper........ mm | 0.004 |
| 1 The variation in diameter for each bearing journal must not exceed 0.008 mm. |
CONNECTING RODS
| Diameter, bearing recesses |
| Big end........ mm | 53.000 0.000/+0.013 |
| Small-end........ mm | 21.000 +0.005/+0.011 |
| Maximum ovality in the bearing recesses........ mm | 0.006 |
| Length |
| Big end - Small end........ mm | 147 |
OIL PRESSURE
| Oil pressure (min.) |
| 13.3 r/s (800 RPM)........ Mpa 1 | 0.10 |
| 14.2 r/s (850 RPM)........ Mpa 1 | 0.10 |
| 66.7 r/s (4000 RPM)........ Mpa 1 | 0.35 |
| Maximum oil pressure (the relief valve opens)........ Mpa 1 | 0.48 |
| 1 The oil pressure given is for an oil temperature of 100°C, which is reached after 10-15 minutes driving. |
FUEL LINE PRESSURE
| Desired value |
| Relative pressure | 380 kPa |
| Absolute pressure | 480 kPa |
THERMOSTAT
| Begins to open at | 90°C |
| Fully open at | 105°C |
ENGINE MANUFACTURE NUMBER, ENGINE SERIAL NUMBER AND TYPE
The engine serial number and type are stamped on the left side of the cylinder block at the top of the mounting for the water pump.
There is also a decal on the timing casing with the engine type, manufacturing number, and serial number.
The marking is stamped in the engine block and crankshaft. The classification marking is in the engine block above the oil cooler and crankshaft. The classification shall be read from the digit 1 to 7.
The first letter after the digit 1 is the classification of main bearing 1. The bearing positions are numbered starting at the engine's leading edge.
| Class A block small diameter | | Class B block average diameter | | Class C block large diameter | |
| Block | Intermediate section | Block | Intermediate section | Block | Intermediate section |
| Class A crankshaft small | Yellow medium | Yellow medium | Yellow medium | Blue thick | Blue thick | Blue thick |
| Class B crankshaft medium | Red thin | Yellow medium | Yellow medium | Yellow medium | Yellow medium | Blue thick |
| Class C crankshaft large | Red thin | Red thin | Red thin | Yellow medium | Yellow medium | Yellow medium |
CYLINDER BLOCK
CYLINDER BORE (SHOWN AS "D" IN THE ILLUSTRATION)
| Standard | |
| C-marked........ mm | 83.000-83.010 |
| D-marked........ mm | 83.010-83.020 |
| E-marked........ mm | 83.020-83.030 |
| Maximum deviation | |
| Cylinder bore........ mm | 0, 013 |
PISTONS
| Standard | The diameter is measured 12 mm from the bottom of the piston |
| C-marked 1 ........ mm | 82.950-82.960 |
| D-marked 1 ........ mm | 82.960-82.970 |
| E-marked 1 ........ mm | 82.970-82.980 |
| 1 Classification is marked on the top of the piston. |
| Tolerance piston/cylinder - top........ mm | 0.010 - 0.030 |
| Top ring........ mm | 1.2 -0.01/-0.03 |
| 1st ring........ mm | 1.5 -0.01/-0.03 |
| Oil ring........ mm | 2 -0.01/-0.136 |
| Diameter........ mm | 21.000 0.000/-0.004 |
| Length........ mm | 57.0 0.0/+0.2 |
VALVES
| Intake |
| Length (A)........ mm | 102.00 ±0.07 |
| Diameter on crown (B)........ mm | 31 ±0.15 |
| Diameter on shaft (C)........ mm | 5.94 ±0.07 |
| Valve angle (D)........° | 45.5 ±0.17 |
| Clearance in guide........μm | 50 - 70 |
| Valve clearance........ mm | 0.20 ±0.03 |
| Exhaust |
| Length (A)........ mm | 101.05 ±0.07 |
| Diameter on crown (B)........ mm | 27 ±0.15 |
| Diameter on shaft (C)........ mm | 5.94 ±0.07 |
| Valve angle (D)........° | 45.5 ±0.17 |
| Clearance in guide........μm | 50 - 70 |
| Valve clearance........ mm | 0.40 ±0.03 |
| Seat angle........° | 45.5 ±0.17 |
| Diameter........ mm | 32 -0.025/-0.040 |
| Length........ mm | 2.950 - 3.685 ±0.010 |
| Max. lift height inlet........ mm | 8.68 |
| Max. lift height exhaust........ mm | 9.05 |
| Max. distortion........ mm | 0.5 |
| Max. distortion, transverse........ mm | 0, 2 |
| Height........ mm | 149.4 ±0.15 |
| Radial run-out main bearing journal........ mm | Max. 0.040 |
| Axial play (Measured in the engine with the intermediate section tightened)........ mm | 0.08-0.19 |
| Main bearing journal, radial runout........ mm | 0.020-0.043 |
| Diameter, standard 1 ........ mm | 50.000 0.000/-0.016 |
| Bearing recess width........ mm | 26.0 ±0.1 |
| Maximum out-of-round........ mm | 0.004 |
| Maximum taper........ mm | 0.004 |
| 1 The variation in diameter for each bearing journal must not exceed 0.008 mm. |
| Diameter, standard 1 ........ mm | 65.000 +0.003/-0.016 |
| Axial bearing width........ mm | 26.00 0.00/-0.04 |
| Maximum out-of-round........ mm | 0.004 |
| Maximum taper........ mm | 0.004 |
| 1 The variation in diameter for each bearing journal must not exceed 0.008 mm. |
| Diameter, bearing recesses |
| Big end........ mm | 53.000 0.000/+0.013 |
| Small-end........ mm | 21.000 +0.005/+0.011 |
| Maximum ovality in the bearing recesses........ mm | 0.006 |
| Length |
| Big end - Small end........ mm | 147 |
| Oil pressure (min.) |
| 13.3 r/s (800 RPM)........ Mpa 1 | 0.10 |
| 14.2 r/s (850 RPM)........ Mpa 1 | 0.10 |
| 66.7 r/s (4000 RPM)........ Mpa 1 | 0.35 |
| Maximum oil pressure (the relief valve opens)........ Mpa 1 | 0.48 |
| 1 The oil pressure given is for an oil temperature of 100°C, which is reached after 10-15 minutes driving. |
| Desired value |
| Relative pressure | 300 kPa |
| Absolute pressure | 400 kPa |
| Begins to open at | 90°C |
| Fully open at | 105°C |