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Engine - Overhaul Instructions: Removal & Installation Volvo V50 I рестайлинг

Mechanical 21 illustrations ~602 words

INSTALLATION

Install cylinder head, see CYLINDER HEAD

REMOVAL

Remove the cylinder head, see CYLINDER HEAD

Install cylinder head, see CYLINDER HEAD

Remove the cylinder head, see CYLINDER HEAD

Install timing belt, see TIMING BELT (B5244S4; 2005) or TIMING BELT (B5244S4; B5244S7; 2007-2010)

Remove timing belt, see TIMING BELT (B5244S4; 2005) or TIMING BELT (B5244S4; B5244S7; 2007-2010)

Install timing belt, see TIMING BELT (B5244S4; 2005) or TIMING BELT (B5244S4; B5244S7; 2007-2010)

Remove timing belt, see TIMING BELT (B5244S4; 2005) or TIMING BELT (B5244S4; B5244S7; 2007-2010)

CAUTIONMake sure that the area around the component is clean and free of foreign material.

Torque: M7

17 Nm

CAUTIONMake sure that the area around the component is clean and free of foreign material.

Torque: Piston cooling nozzle

32 Nm

Scheme 206

Scheme 206

Note. Make sure that the classification of the components correspond with each other.

See information about engine, see ENGINE

Scheme 207

Scheme 207

Note. Make sure that the classification of the components correspond with each other.

See information about engine, see ENGINE

Scheme 208

Scheme 208
CAUTIONMake sure that the area around the component is clean and free of foreign material.

Scheme 209

Scheme 209
CAUTIONTake extra care when handling the components.
CAUTIONMake sure that the crankshaft is not rotated.

Scheme 210

Scheme 210
CAUTIONMake sure that the area around the component is clean and free of foreign material.

Scheme 211

Scheme 211

Note. Make sure that the component is clean, free of foreign material and lubricant.

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Scheme 212

Scheme 212

Torque: Intermediate section for engine block step 1

20 Nm

Torque: Intermediate section for engine block step 2

40 Nm

Scheme 213

Scheme 213

Torque: Intermediate section for engine block step 3

24 Nm

Scheme 214

Scheme 214

Torque: Intermediate section for engine block step 4

17 Nm

Torque: Intermediate section for engine block step 5

90 degree

Scheme 215

Scheme 215

Note. Make sure that the classification of the components correspond with each other.

See information about engine, see ENGINE

Scheme 216

Scheme 216

Scheme 217

Scheme 217

See information about engine, see ENGINE

Scheme 218

Scheme 218

Scheme 219

Scheme 219

Note. Make sure that the classification of the components correspond with each other.

Scheme 220

Scheme 220

Scheme 221

Scheme 221

see 9995746

Note. Make sure that the classification of the components correspond with each other.

Torque: Cap connecting rod

Stage 1: 30 Nm

Stage 2: 90 degree

Torque: M7

17 Nm

Scheme 222

Scheme 222

see 9997273

Scheme 223

Scheme 223
CAUTIONMake sure that the gaskets are correctly located.

Scheme 224

Scheme 224

Note. Make sure that the component is clean, free of foreign material and lubricant.

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Torque: M7

17 Nm

Torque: M7

17 Nm

Torque: M10

50 Nm

Scheme 225

Scheme 225

see 9997174

CAUTIONTake extra care not to damage the mating faces.

see 9995651

CAUTIONNote the position of the components before removal.
CAUTIONTake extra care when handling the components.

see 9995746

CAUTIONTake extra care not to damage the mating faces.
CAUTIONTake extra care when handling the components.

Note. Only use moderate force.

CAUTIONTake extra care when handling the components.
CAUTIONMake sure that the area around the component is clean and free of foreign material.

Torque: M7

17 Nm

CAUTIONMake sure that the area around the component is clean and free of foreign material.

Torque: M7

17 Nm

Note. Make sure that the classification of the components correspond with each other.

See information about engine, see ENGINE

Note. Make sure that the classification of the components correspond with each other.

See information about engine, see ENGINE

CAUTIONMake sure that the area around the component is clean and free of foreign material.
CAUTIONTake extra care when handling the components.
CAUTIONMake sure that the crankshaft is not rotated.
CAUTIONMake sure that the area around the component is clean and free of foreign material.

Note. Make sure that the component is clean, free of foreign material and lubricant.

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Torque: Intermediate section for engine block step 1

20 Nm

Torque: Intermediate section for engine block step 2

40 Nm

Torque: Intermediate section for engine block step 3

24 Nm

Torque: Intermediate section for engine block step 4

17 Nm

Torque: Intermediate section for engine block step 5

90 degree

Note. Make sure that the classification of the components correspond with each other.

See information about engine, see ENGINE

Scheme 226

Scheme 226

See information about engine, see ENGINE

Note. Make sure that the classification of the components correspond with each other.

see 9995746

Note. Make sure that the classification of the components correspond with each other.

Torque: Cap connecting rod

Stage 1: 30 Nm

Stage 2: 90 degree

Torque: M7

17 Nm

see 9997273

CAUTIONMake sure that the gaskets are correctly located.

Note. Make sure that the component is clean, free of foreign material and lubricant.

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Torque: M7

17 Nm

Torque: M7

17 Nm

Torque: M10

50 Nm

see 9997174