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Engine - Removal, Replacement and Installation: Removal & Installation Volvo V50 I рестайлинг

Mechanical 26 illustrations ~2054 words

Special tools 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23

Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the following items

  1. battery, see «BATTERY»(ref-466696-S07629326482012042500000)
  2. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S39773552372012042500000)
  3. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  4. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  5. Front subframe
  6. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S09894321312012042500000)
  7. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  8. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)

Scheme 20

Scheme 20
Scheme 20

Scheme 21

Scheme 21
Scheme 21

Scheme 22

Scheme 22
Scheme 22

Scheme 23

Scheme 23
Scheme 23

Scheme 24

Scheme 24
Scheme 24

Note. Use suitable paper to absorb any escaping fluid.

Note. Use suitable paper to absorb any escaping fluid.

Scheme 25

Scheme 25
Scheme 25

see 9997077

Scheme 26

Scheme 26
Scheme 26

Note. Use suitable paper to absorb any escaping fluid.

Scheme 27

Scheme 27
Scheme 27

Note. Use suitable paper to absorb any escaping fluid.

see 9814123

Scheme 28

Scheme 28
Scheme 28

Scheme 29

Scheme 29
Scheme 29

Scheme 30

Scheme 30
Scheme 30
WARNINGBe prepared to collect escaping fluid.

Scheme 31

Scheme 31
Scheme 31

Remove the following items

  1. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)
  2. Engine support insulator, left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S38747202142012042500000)

Scheme 32

Scheme 32
Scheme 32
CAUTIONTake extra care when handling the component.

Note. Make sure that no components catch.

CAUTIONMake sure that no components catch.

Install the following items

  1. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S38747202142012042500000)
  2. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)

Torque: M8

24 Nm

  1. Torque: M10 50 Nm
  2. Torque: Pressure line to power steering pump 30 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

CAUTIONMake sure that the quick release couplings are correctly engaged.

Scheme 33

Scheme 33
Scheme 33

Scheme 34

Scheme 34
Scheme 34

Scheme 35

Scheme 35
Scheme 35

Torque: M6

10 Nm

Torque: M6

10 Nm

  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm
  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Torque: M6

10 Nm

Install the following items

  1. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  2. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  3. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S09894321312012042500000)
  4. Front subframe
  5. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  6. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  7. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S39773552372012042500000)
  8. battery, see «BATTERY»(ref-466696-S07629326482012042500000)

Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Perform clutch system venting, see BLEEDING THE CLUTCH SYSTEM

Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil, see ENGINE OIL

Special tools 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23

Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the following items

  1. battery, see «BATTERY»(ref-466696-S07629326482012042500000)
  2. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S39773552372012042500000)
  3. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  4. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  5. Front subframe
  6. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S09894321312012042500000)
  7. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  8. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)

Note. Use suitable paper to absorb any escaping fluid.

Note. Use suitable paper to absorb any escaping fluid.

Scheme 36

Scheme 36
Scheme 36

see 9997077

Scheme 37

Scheme 37
Scheme 37

Scheme 38

Scheme 38
Scheme 38

Scheme 39

Scheme 39
Scheme 39

Scheme 40

Scheme 40
Scheme 40

Note. Use suitable paper to absorb any escaping fluid.

Note. Use suitable paper to absorb any escaping fluid.

see 9814123

WARNINGBe prepared to collect escaping fluid.

Remove the following items

  1. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)
  2. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S38747202142012042500000)
CAUTIONTake extra care when handling the component.

Note. Make sure that no components catch.

CAUTIONMake sure that no components catch.

Install the following items

  1. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S03223777642012042500000)
  2. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)

Torque: M8

24 Nm

  1. Torque: M10 50 Nm
  2. Torque: Pressure line to power steering pump 30 Nm

Torque: M6

10 Nm

Scheme 41

Scheme 41
Scheme 41

Torque: M6

10 Nm

Scheme 42

Scheme 42
Scheme 42

Torque: M6

10 Nm

CAUTIONMake sure that the quick release couplings are correctly engaged.

Scheme 43

Scheme 43
Scheme 43

Torque: M6

10 Nm

Torque: M6

10 Nm

  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm
  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Torque: M6

10 Nm

Assemble the following items

  1. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-466694-S24236671632012042500000)
  2. front propeller shaft constant velocity joint, see «PROPELLER SHAFT»(ref-466901-S29346647072012042500000)
  3. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  4. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  5. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S13821159962012042500000)
  6. Front subframe
  7. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  8. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  9. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S14347234182012042500000)
  10. battery, see «BATTERY»(ref-466696-S07629326482012042500000)

Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil, see ENGINE OIL

Special tools 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43

Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the following items

  1. battery, see «BATTERY»(ref-466696-S07629326482012042500000)
  2. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S14347234182012042500000)
  3. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  4. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  5. Front subframe
  6. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S13821159962012042500000)
  7. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  8. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  9. front propeller shaft constant velocity joint, see «PROPELLER SHAFT»(ref-466901-S29346647072012042500000)
  10. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-466694-S24236671632012042500000)

see 9814123

Note. Use suitable paper to absorb any escaping fluid.

Note. Use suitable paper to absorb any escaping fluid.

see 9997077

Note. Use suitable paper to absorb any escaping fluid.

Scheme 44

Scheme 44
Scheme 44

Scheme 45

Scheme 45
Scheme 45
WARNINGBe prepared to collect escaping fluid.

Remove the following items

  1. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)
  2. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S03223777642012042500000)
CAUTIONTake extra care when handling the components.

Note. Make sure that no components catch.

CAUTIONMake sure that no components catch.

Install the following items

  1. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S03223777642012042500000)
  2. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)

Torque: M8

24 Nm

  1. Torque: M10 50 Nm
  2. Torque: Pressure line to power steering pump 30 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

CAUTIONMake sure that the quick release couplings are correctly engaged.

Torque: M6

10 Nm

Torque: M6

10 Nm

  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm
  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Torque: M6

10 Nm

Assemble the following items

  1. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-466694-S24236671632012042500000)
  2. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  3. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  4. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S30334507412012042500000)
  5. Front subframe
  6. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  7. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  8. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S14347234182012042500000)
  9. battery, see «BATTERY»(ref-466696-S07629326482012042500000)

Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil, see ENGINE OIL

Special tools 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43

Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the following items

  1. battery, see «BATTERY»(ref-466696-S07629326482012042500000)
  2. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S14347234182012042500000)
  3. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  4. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  5. Front subframe
  6. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S30334507412012042500000)
  7. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  8. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  9. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-466694-S24236671632012042500000)

see 9814123

Note. Use suitable paper to absorb any escaping fluid.

Note. Use suitable paper to absorb any escaping fluid.

see 9997077

Note. Use suitable paper to absorb any escaping fluid.

WARNINGBe prepared to collect escaping fluid.

Remove the following items

  1. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)
  2. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S03223777642012042500000)
CAUTIONTake extra care when handling the components.

Note. Make sure that no components catch.

CAUTIONMake sure that no components catch.

Install the following items

  1. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S03223777642012042500000)
  2. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)

Torque: M8

24 Nm

  1. Torque: M10 50 Nm
  2. Torque: Pressure line to power steering pump 30 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

CAUTIONMake sure that the quick release couplings are correctly engaged.

Torque: M6

10 Nm

Torque: M6

10 Nm

  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm
  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Torque: M6

10 Nm

Assemble the following items

  1. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-466694-S24236671632012042500000)
  2. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  3. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  4. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S30334507412012042500000)
  5. Front subframe
  6. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  7. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  8. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S14347234182012042500000)
  9. battery, see «BATTERY»(ref-466696-S07629326482012042500000)

Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Perform clutch system venting, see BLEEDING THE CLUTCH SYSTEM

Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil, see ENGINE OIL

Special tools 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43

Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the following items

  1. battery, see «BATTERY»(ref-466696-S07629326482012042500000)
  2. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S14347234182012042500000)
  3. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  4. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  5. Front subframe
  6. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S30334507412012042500000)
  7. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  8. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  9. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-466694-S24236671632012042500000)

see 9814123

Note. Use suitable paper to absorb any escaping fluid.

Note. Use suitable paper to absorb any escaping fluid.

see 9997077

Note. Use suitable paper to absorb any escaping fluid.

WARNINGBe prepared to collect escaping fluid.

Remove the following items

  1. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)
  2. Engine support insulator, left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S03223777642012042500000)
CAUTIONTake extra care when handling the components.

Note. Make sure that no components catch.

CAUTIONMake sure that no components catch.

Install the following items

  1. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S03223777642012042500000)
  2. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)

Torque: M8

24 Nm

  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

CAUTIONMake sure that the quick release couplings are correctly engaged.

Torque: M6

10 Nm

Torque: M6

10 Nm

  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm
  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Torque: M6

10 Nm

Assemble the following items

  1. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-466694-S24236671632012042500000)
  2. front propeller shaft constant velocity joint, see «PROPELLER SHAFT»(ref-466901-S29346647072012042500000)
  3. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  4. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  5. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S13821159962012042500000)
  6. Front subframe
  7. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  8. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  9. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S14347234182012042500000)
  10. battery, see «BATTERY»(ref-466696-S07629326482012042500000)

Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Perform clutch system venting, see BLEEDING THE CLUTCH SYSTEM

Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil, see ENGINE OIL

Special tools 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43

Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the following items

  1. battery, see «BATTERY»(ref-466696-S07629326482012042500000)
  2. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-466651-S14347234182012042500000)
  3. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-466659-S19986261482012042500000)
  4. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-466659-S36531864382012042500000)
  5. Front subframe
  6. the catalytic converter, see «CATALYTIC CONVERTER»(ref-466651-S13821159962012042500000)
  7. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-466740-S14159912262012042500000)
  8. Driveshaft left, see «DRIVESHAFT LEFT»(ref-466740-S05875829252012042500000)
  9. front propeller shaft constant velocity joint, see «PROPELLER SHAFT»(ref-466901-S29346647072012042500000)
  10. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-466694-S24236671632012042500000)

see 9814123

Note. Use suitable paper to absorb any escaping fluid.

Note. Use suitable paper to absorb any escaping fluid.

see 9997077

Note. Use suitable paper to absorb any escaping fluid.

WARNINGBe prepared to collect escaping fluid.

Remove the following items

  1. Engine support insulator, right, see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-466659-S38257567102012042500000)
  2. Engine support insulator left, see «ENGINE SUPPORT INSULATOR, LEFT»(ref-466659-S03223777642012042500000)
CAUTIONTake extra care when handling the components.

Note. Make sure that no components catch.

See ENGINE, REMOVAL

See ENGINE, REMOVAL

See ENGINE, REMOVAL

See ENGINE, REMOVAL

More articles — Engine - Removal, Replacement and Installation