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Brake Control System - Specifications, Electrical/electronic: Specifications Volvo S60 I

Component specifications

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

The figure within the brackets indicates the terminal pin on the component to which the value refers.

DesignationTypeSupply voltageValueOther
Active yaw control sensorCAN node with integrated yaw rate sensor, lateral accelerometer and accelerometer (AWD only)12 V (#3-#5)Yaw rate sensor: °/s Lateral accelerometer: m/s 2 Accelerometer: m/s 2The active yaw control sensor either contains two (2WD) or three (AWD) sensors and is connected to the brake control module with its own CAN lead.
Brake pressure sensor 1 & 2Pressure switch (Pressostat)5 V (#1-#3)Operating range 0-170 bar 21 bar when brake pedal is not depressed
Pressure build-up valveElectro-magnetically controlled valve12 VPulse width modulated (PWM) signal
Wheel sensorHall sensor12 VTooth against sensor: I approx. 14mA U approx. 9V Cover against sensor: I approx. 7 mA U approx. 1V below Ubat
Pedal pressure sensorTwo position switch12 V (#2-#5) NO (#1-#5) NCNO = Normally open NC = Normally closed
Pedal position sensorSlide potentiometer12 V0 mm: approx. 0 V 38.5 mm: approx. 95 % of Ubat

Signal specification, ABS / DSTC (dynamic stability and traction control) control module

All the values given are between the relevant terminal in column 1 and terminals #A15 or #A46 (ground), unless otherwise indicated in brackets.

Note. It is important that the breakout box is connected and that the ground terminals have been checked before readings are taken.

U =DC voltage in volts (V)Ubat =Battery voltage (V)
I =Current in amperes (A)Ulow =Voltage approximately 0 V
F =Frequency in Hertz (Hz)
Breakout box terminalControl module terminalSignal typeIgnition onOther
#A1#1Pressure build-up valve signalPulse width modulated signal I = Max 4 A F = 18 kHz
#A2#2
#A3#3Front right wheel sensor signalTooth against sensor: I approx. 14 mA, U approx. 9 V Cover against sensor: I approx. 7 mA, U approx. 10 V (at normal system voltage)The wheel sensors generate a current for the control module. When the pulse wheel rotates, the sensor generates a pulsed current (quadratic wave) where the strength of the current depends on the position of the pulse wheel. The frequency increases with speed.
#A4#4Power supply, rear right wheel sensorU = UbatThe wheel sensor receives 12 V from the control module.
#A5#5
#A6#6Power supply, rear right wheel sensorU = UbatThe wheel sensor receives 12 V from the control module.
#A7#7Rear right wheel sensor signalTooth against sensor: I approx. 14 mA, U approx. 9 V Cover against sensor: I approx. 7 mA, U approx. 10 V (at normal system voltage)The wheel sensors generate a current for the control module. When the pulse wheel rotates, the sensor generates a pulsed current (quadratic wave) where the strength of the current depends on the position of the pulse wheel. The frequency increases with speed.
#A8#8
#A9#9Signal ground, lateral acceleration sensorU approx. Ulow
#A10#10Brake pressure sensor 2 signalSensitivity: 230 mV/kPa (23 mV/bar) Operating range: 0 - 17 MPa (0 - 170 bar) (0.25 V - 4.75 V) Not pressured: 0.5 V
#A11#11Signal ground, yaw rate sensor 1U approx. Ulow
#A12#12Brake pressure sensor 1 signalSensitivity: 230 mV/kPa (23 mV/bar) Operating range: 0 - 17 MPa (0 - 170 bar) (0.25 V - 4.75 V) Not pressured: 0.5 V
#A13#13Pedal pressure sensor signalBrake pedal released: U approx. 12 V DC Brake pedal released: F = 142.8 HzThe signal is measured to terminal #15. The control module transmits a pulsed test signal between 0 and 12 V to check the circuit. The terminal is tested when the brake pedal is depressed.
#A14#14Yaw rate sensor 2 signalSensitivity: 27.0 mV/°/s Operating range: +75°/s to -75°/s or (0.475 V to 4.525 V) 0° = 2.5 V Left turn: >2.50 V Right turn: <2.50 V
#A15#15Power and signal ground (measured to battery negative terminal)U approx. Ulow
#A16#1630-supply inlet and outlet valves (power supply from the battery to the intake and exhaust valves)U approx. UbatPower supply to the in and outlet valves and signal to the control module.
#A17#17Supply voltage pressure build-up valveU = 4.75 - 5.25 V
#A18#18
#A19#19Control modules communication cable (CAN H)U = 2 - 3 V
#A20#20Control modules communication cable (CAN L)U = 2 - 3 V
#A21#21
#A22#22
#A23#23Stop lamp switch signalOpen: U approx. Ulow Closed: U approx. UbatThe stop lamp switch closes when braking.
#A24#24
#A25#25Lateral acceleration sensor supply voltageU = 4.75 - 5.25 V
#A26#26Brake pressure sensor 2 signal groundU approx. Ulow
#A27#27Yaw rate sensor 2 power supplyU = 4.75 - 5.25 V
#A28#28Brake pressure sensor 1 signal groundU approx. Ulow
#A29#29Pedal pressure sensor signalBrake pedal released: F = 142.8 Hz Brake pedal released: U approx. 12 V DCThe signal is measured to terminal #15. The control module transmits a pulsed test signal between 0 and 12 V to check the circuit. The terminal is tested when the brake pedal is unaffected.
#A30#30Signal ground, yaw rate sensor 2U approx. Ulow
#A31#31
#A32#32Voltage reading pedal pressure sensorU approx. Ubat
#A33#33Front left wheel sensor signalTooth against sensor: I approx. 14 mA, U approx. 9 V Cover against sensor: I approx. 7 mA, U approx. 10 V (at normal system voltage)The wheel sensors generate a current for the control module. When the pulse wheel rotates, the sensor generates a pulsed current (quadratic wave) where the strength of the current depends on the position of the pulse wheel. The frequency increases with speed.
#A34#34Front left wheel sensor power supplyU = UbatThe wheel sensor receives 12 V from the control module.
#A35#35
#A36#36Rear left wheel sensor power supplyU = UbatThe wheel sensor receives 12 V from the control module.
#A37#37Rear left wheel sensor signalTooth against sensor: I approx. 14 mA, U approx. 9 V Cover against sensor: I approx. 7 mA, U approx. 10 V (at normal system voltage)The wheel sensors generate a current for the control module. When the pulse wheel rotates, the sensor generates a pulsed current (quadratic wave) where the strength of the current depends on the position of the pulse wheel. The frequency increases with speed.
#A38#38
#A39#39
#A40#40Lateral acceleration sensor signalSensitivity: 1.2 V/g Operating range: -1.7g to +1.7g (-1.7g = 4.75 V) (+1.7g = 0.25 V) (0g = 2.5 V) Left turn: <2.50 V Right turn: >2.50 V
#A41#41Brake pressure sensor 2 power supplyU = 4.75 - 5.25 V
#A42#42Yaw rate sensor 1 signalSensitivity: 27.0 mV/°/s Operating range: +75°/s to -75°/s (0.475 V - 4.525 V) (0° = 2.5 V) Left turn: <2.50 V Right turn: >2.50 V
#A43#43Brake pressure sensor 1 power supplyU = 4.75 - 5.25 V
#A44#4415-supply (power supply from the ignition switch)U = Ubat
#A45#45Yaw rate sensor 1 power supplyU = 4.75-5.25 V
#A46#46Power and signal groundU = Ulow
#A47#4730-supply pump motor (power supply from the battery)U = Ubat

Signal specification, ABS control module

All values given are between the relevant terminal in column 1 and terminal #A8 or #A24 (ground), unless otherwise indicated in brackets.

Note. It is important that the breakout box is connected and that the ground terminals have been checked before readings are taken.

U =DC voltage in volts (V)Ubat =Battery voltage (V)
I =Current in amperes (A)Ulow =Voltage approximately 0 V
Breakout box terminalControl module terminalSignal typeIgnition onOther
#A1#1Front left wheel sensor signalTooth against sensor: I approx. 14 mA, U approx. 9 V Cover against sensor: I approx. 7 mA, U approx. 10 V (at normal system voltage)The wheel sensors generate a current for the control module. When the pulse wheel rotates, the sensor generates a pulsed current (quadratic wave) where the strength of the current depends on the position of the pulse wheel. The frequency increases with speed.
#A2#2Front left wheel sensor power supplyU = Ubat
#A3#3
#A4#415-supply (power supply from ignition switch)U = Ubat
#A5#5Rear left wheel sensor signalTooth against sensor: I approx. 14 mA, U approx. 9 V Cover against sensor: I approx. 7 mA, U approx. 10 V (at normal system voltage)The wheel sensors generate a current for the control module. When the pulse wheel rotates, the sensor generates a pulsed current (quadratic wave) where the strength of the current depends on the position of the pulse wheel. The frequency increases with speed.
#A6#6Rear left wheel sensor power supplyU = Ubat
#A7#7
#A8#8Power and signal ground (measured to battery negative terminal)U approx. Ulow
#A9#930-supply inlet and outlet valves (power supply from the battery to the intake and exhaust valves)U approx. UbatPower supply to the in and outlet valves and signal to the control module.
#A10#10Control modules communication cable (CAN L)U = 2 - 3V
#A11#11Control modules communication cable (CAN H)U = 2 - 3V
#A12#12
#A13#13
#A14#14Stop lamp switch signal (applies only to AWD TRACS)Open: U approx. Ulow Closed: U approx. Ubat.The stop lamp switch closes when braking.
#A15#15
#A16#16
#A17#17
#A18#18Stop lamp switch signalOpen: U approx. Ulow Closed: U approx. UbatThe stop lamp switch closes when braking.
#A19#19Front right wheel sensor signalTooth against sensor: I approx. 14 mA U approx. 9 V Cover against sensor: I approx. 7 mA U approx. 10 V (at normal system voltage)The wheel sensors generate a current for the control module. When the pulse wheel rotates, the sensor generates a pulsed current (quadratic wave) where the strength of the current depends on the position of the pulse wheel. The frequency increases with speed.
#A20#20Power supply, rear right wheel sensorU = Ubat
#A21#21
#A22#22Power supply, rear right wheel sensorU = UbatThe wheel sensor receives 12 V from the control module.
#A23#23Rear right wheel sensor signalTooth against sensor: I approx. 14 mA, U approx. 9 V Cover against sensor: I approx. 7 mA, U approx. 10 V (at normal system voltage)The wheel sensors generate a current for the control module. When the pulse wheel rotates, the sensor generates a pulsed current (quadratic wave) where the strength of the current depends on the position of the pulse wheel. The frequency increases with speed.
#A24#24Power and signal ground (measured to battery negative terminal)U approx. Ulow
#A25#2530-supply pump motor (power supply from the battery)U approx. Ubat

Signal specification, brake control module (BCM) with DSTC (dynamic stability and traction control)

All values given are between the relevant terminal in column 1 and terminal #A16 or #A47 (ground), unless otherwise indicated in brackets.

Connections 9, 13, 24, 26, 35, 38, 40-41 and 44 are not used.

Note. It is important that the breakout box is connected and that the ground connections have been checked before starting to measure.

U =DC voltage in volts (V)U bat =Battery voltage (V)
I =Current in amperes (A)U low =Voltage approximately 0 V
F =Frequency in Hertz (Hz)
Breakout box terminalTerminal ECUSignal typeIgnition onMiscellaneous
#A1#130-supply pump motor (power supply from battery)U = U batWith a 30 A fuse.
#A2#2Diagnostic lead C-link
#A3#3Pedal position sensor, signal0 - 5 VBrake pedal position, analog signal. 0 mm: approx. 0 V 38.5 mm: approx. 95% of 5 V
#A4#415-supply (power supply from the ignition switch)U = U bat
#A5#5Pedal position sensor, signal groundU = U low
#A6#6Active yaw control sensor, power supplyU = U batThe active yaw control sensor receives 12 V from the control module.
#A7#7Pedal position sensor, power supplyU = 5 VThe pedal position sensor receives 5 V from the control module.
#A8#8Wheel sensor right rear, signal output.Tooth at sensor U approx. U low Cover at sensor U approx. U batMeasure by creating a temporary voltage supply between #1 via a resistance of 1kohms and #8. Connect a voltmeter between #8 and ground connection #16. Turn the wheel slowly.
#A9#9
#A10#10Wheel sensor left rear, signal output.Tooth at sensor U approx. U low Cover at sensor U approx. U batMeasure by creating a temporary voltage supply between #1 via a resistance of 1kohms and #10. Connect a voltmeter between #10 and ground connection #16. Turn the wheel slowly.
#A11#11Control modules communication cable (CAN H)U = 2 - 3 V
#A12#12Wheel sensor right front, signal output.Tooth at sensor U approx. U low Cover at sensor U approx. U batMeasure by creating a temporary voltage supply between #1 via a resistance of 1kohms and #12. Connect a voltmeter between #12 and ground connection #16. Turn the wheel slowly.
#A13#13
#A14#14Wheel sensor left front, signal output.Tooth at sensor U approx. U low Cover at sensor U approx. U batMeasure by creating a temporary voltage supply between #1 via a resistance of 1kohms and #14. Connect a voltmeter between #14 and ground connection #16. Turn the wheel slowly.
#A15#15Control modules communication cable (CAN L)U = 2 - 3 V
#A16#16Power and signal groundU = U lowGround terminal for the input and outlet valves and signal to the control module.
#A17#17Pressure build-up valve, power supply.U = 4.75 - 5.25 V
#A18#18Brake pressure sensor 2 (B), voltage-feedU = 4.75 - 5.25 VDue to possibility of incorrect installation, #18-#20 may also be Brake pressure sensor 1 (A).
#A19#19Brake pressure sensor 2 (B), signal groundU = U low
#A20#20Brake pressure sensor 2 (B), signalU = 0.25 - 4.75 VAnalog signal 0 - 170 bar 23 mV/bar 0 bar = 0.5 V
#A21#21Brake pressure sensor 1 (A), signal ground.U = U lowDue to possibility of incorrect installation, #21-#23 may also be Brake pressure sensor 2 (B).
#A22#22Brake pressure sensor 1 (A), voltage-feed.U = 4.75 - 5.25 V
#A23#23Brake pressure sensor 1 (A), signalU = 0.25 - 4.75 VAnalog signal 0 - 170 bar 23 mV/bar 0 bar = 0.5 V
#A24#24
#A25#25Active yaw control sensor, communication cable (CAN L)U = 2 - 3 V
#A26#26
#A27#27Pedal pressure switch, signalOpen: U approx. U low Closed: U approx. U batThe pedal pressure switch is open when the brake pedal is depressed.
#A28#28Test signal for the pedal pressure switch
#A29#29Active yaw control sensor, communication cable (CAN H)U = 2 - 3 V
#A30#30Pedal pressure switch, signalThe pedal pressure switch is closed when the brake pedal is not pressed.
#A31#31Pressure build-up valve, power supply12 VPulse width modulated signal: maximum 4A 18kHz
#A32#3230-supply for the valves (power supply from battery)U = U batWith a 30 A fuse.
#A33#33Front right wheel sensor. signalTooth against sensor: I approx. 14 mA Cover against sensor: I approx. 7 mAThe sensor generates a pulsed signal (quadratic wave) with a fixed pulse ratio when the pulse wheel rotates. The frequency increases with speed. For test of sensor's function, see #12
#A34#34Front right wheel sensor, power supply.U = U batThe wheel sensor receives 12 V from the control module.
#A35#35
#A36#36Rear left wheel sensor, power supply.U = U batThe wheel sensor receives 12 V from the control module.
#A37#37Rear left wheel sensor, signalTooth against sensor: I approx. 14 mA Cover against sensor: I approx. 7 mAThe sensor generates a pulsed signal (quadratic wave) with a fixed pulse ratio when the pulse wheel rotates. The frequency increases with speed. For test of sensor's function, see #10 in the chart
#A38#38
#A39#39Active yaw control sensor, groundU = U low
#A40#40
#A41#41
#A42#42Rear right wheel sensor, signalTooth against sensor: I approx. 14 mA Cover against sensor: I approx. 7 mAThe sensor generates a pulsed signal (quadratic wave) with a fixed pulse ratio when the pulse wheel rotates. The frequency increases with speed. For test of sensor's function, see #8 in the chart
#A43#43Right rear wheel sensor, power supplyU = U batThe wheel sensor receives 12 V from the control module.
#A44#44
#A45#45Front left wheel sensor, power supplyU = U batThe wheel sensor receives 12 V from the control module.
#A46#46Front left wheel sensor, signalTooth against sensor: I approx. 14 mA Cover against sensor: I approx. 7 mAThe sensor generates a pulsed signal (quadratic wave) with a fixed pulse ratio when the pulse wheel rotates. The frequency increases with speed. For test of sensor's function, see #14 in the chart
#A47#47Power and signal groundU = U lowGround terminal for the pump motor.

Signal specification, brake control module (BCM) with STC/ TRACS

All values given are between the relevant terminal in column 1 and terminal #A16 or #A47 (ground), unless otherwise indicated in brackets.

Pins 6, 9, 13, 17-31, 35, 38-41 and 44 are not used.

Note. It is important that the breakout box is connected and that the ground connections have been checked before starting to measure.

U =DC voltage in volts (V)Ubat =Battery voltage (V)
I =Current in amperes (A)Ulow =Voltage approximately 0 V
F =Frequency in Hertz (Hz)
Breakout box terminalTerminal ECUSignal typeIgnition onMiscellaneous
#A1#1Pump motor, 30-supply (power supply from the battery)U = UbatWith a 30 A fuse.
#A2#2Diagnostic lead C-link
#A3#3Pedal position sensor, signal0 - 5 VAnalogue signal which indicates the position of the brake pedal. 0 mm: approx. 0V 38 mm: approx. 95% of 5 V
#A4#415-supply (power supply from the ignition switch)U = Ubat
#A5#5Pedal position sensor, signal groundU = Ulow
#A6#6
#A7#7Pedal position sensor, power supplyU = 5 VThe pedal position sensor receives 5 V from the control module.
#A8#8Wheel sensor right rear, signal outputTooth against sensor U approx. U low Cover against sensor U approx. U batMeasure by creating a temporary voltage supply between #1 via a 1kohms and #8. Connect a voltmeter between #8 and ground connection #16. Turn the wheel slowly.
#A9#9
#A10#10Wheel sensor left rear, signal outputTooth against sensor U approx. U low Cover against sensor U approx. U batMeasure by creating a temporary voltage supply between #1 via a 1kohms and #10. Connect a voltmeter between #10 and ground connection #16. Turn the wheel slowly.
#A11#11Control modules communication cable (CAN H)U = 2-3 V
#A12#12Wheel sensor right front, signal outputTooth against sensor U approx. U low Cover against sensor U approx. U batMeasure by creating a temporary voltage supply between #1 via a 1kohms and #12. Connect a voltmeter between #12 and ground connection #16. Turn the wheel slowly.
#A13#13
#A14#14Wheel sensor left front, signal outputTooth against sensor U approx. U low Cover against sensor U approx. U batMeasure by creating a temporary voltage supply between #1 via a 1kohms and #14. Connect a voltmeter between #14 and ground connection #16. Turn the wheel slowly.
#A15#15Control modules communication cable (CAN L)U = 2-3 V
#A16#16Power and signal groundU = UlowGround terminal for the input and outlet valves and signal to the control module.
#A17#17
#A18#18
#A19#19
#A20#20
#A21#21
#A22#22
#A23#23
#A24#24
#A25#25
#A26#26
#A27#27
#A28#28
#A29#29
#A30#30
#A31#31
#A32#3230-supply to the valves (power supply from the battery)U = UbatWith a 30 A fuse.
#A33#33Front right wheel sensor. signalTooth against sensor: I approx. 14 mA Cover against sensor: I approx. 7 mAThe sensor generates a pulsed signal (quadratic wave) with a fixed pulse ratio when the pulse wheel rotates. The frequency increases with speed. For test of sensor's function, see #12 in chart.
#A34#34Front right wheel sensor, power supplyU = UbatThe wheel sensor receives 12 V from the control module.
#A35#35
#A36#36Rear left wheel sensor, power supplyU = UbatThe wheel sensor receives 12 V from the control module.
#A37#37Rear left wheel sensor, signalTooth against sensor: I approx. 14 mA Cover against sensor: I approx. 7 mAThe sensor generates a pulsed signal (quadratic wave) with a fixed pulse ratio when the pulse wheel rotates. The frequency increases with speed. For test of sensor's function, see #10 in chart.
#A38#38
#A39#39
#A40#40
#A41#41
#A42#42Rear right wheel sensor, signalTooth against sensor: I approx. 14 mA Cover against sensor: I approx. 7 mAThe sensor generates a pulsed signal (quadratic wave) with a fixed pulse ratio when the pulse wheel rotates. The frequency increases with speed. For test of sensor's function, see #8 in chart.
#A43#43Right rear wheel sensor, power supply.U = UbatThe wheel sensor receives 12 V from the control module.
#A44#44
#A45#45Front left wheel sensor, power supplyU = UbatThe wheel sensor receives 12 V from the control module.
#A46#46Front left wheel sensor, signalTooth against sensor: I approx. 14 mA Cover against sensor: I approx. 7 mAThe sensor generates a pulsed signal (quadratic wave) with a fixed pulse ratio when the pulse wheel rotates. The frequency increases with speed. For test of sensor's function, see #14 in chart.
#A47#47Power and signal groundU = UlowGround terminal for the pump motor.