| DTC No. | Monitoring Item | See |
|---|---|---|
| P043E | Reference orifice clogged (built into canister pump module) | Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low |
| P043F | Reference orifice high-flow (built into canister pump module) | |
| P0441 | Purge VSV (Vacuum Switching Valve) stuck closed Purge VSV stuck open Purge flow | Refer to DTC P0441: Evaporative Emission Control System Incorrect Purge Flow |
| P0451 | Canister pressure sensor (built into canister pump module) signal noise Canister pressure sensor (built into canister pump module) signal becomes fixed/flat | Refer to DTC P0451: Evaporative Emission Control System Pressure Sensor Range / Performance; DTC P0452: Evaporative Emission Control System Pressure Sensor / Switch Low Input; DTC P0453: Evaporative Emission Control System Pressure Sensor / Switch High Input |
| P0452 | Canister pressure sensor (built into canister pump module) voltage low | |
| P0453 | Canister pressure sensor (built into canister pump module) voltage high | |
| P0455 | EVAP gross leak | Refer to DTC P0455: Evaporative Emission Control System Leak Detected (Gross Leak); DTC P0456: Evaporative Emission Control System Leak Detected (Very Small Leak) |
| P0456 | EVAP small leak | |
| P2401 | Leak detection pump stuck OFF (built into canister pump module) | Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low |
| P2402 | Leak detection pump stuck ON (built into canister pump module) | |
| P2419 | Vent valve stuck closed (built into canister pump module) | |
| P2420 | Vent valve stuck open (vent) (built into canister pump module) | Refer to DTC P2420: Evaporative Emission System Switching Valve Control Circuit High |
| P2610 | Soak timer (built into ECM) | Refer to DTC P2610: ECM / PCM Internal Engine Off Timer Performance |
If any EVAP system DTCs are stored, the malfunctioning area can be determined using the table below.
Scheme 118
Note. If the reference pressure difference between the first and second checks is more than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P0441, P0455, P0456, P2401, P2420) will all be stored.
Scheme 119
| *1 | Purge VSV | *2 | EVAP Hose (to Intake Manifold) |
|---|---|---|---|
| *3 | EVAP Hose (from Canister) | *4 | Purge Line |
| *5 | Fuel Tank | *6 | Canister |
| *7 | Canister Pump Module - Canister Pressure Sensor - Leak Detection Pump - Vent Valve | *8 | Air Filter |
| *9 | Air Inlet Port | *10 | Fuel Tank Cap Assembly |
| *a | Location of EVAP (Evaporative Emission) System |
TEXT IN ILLUSTRATION
HINT
The canister pressure sensor, the leak detection pump and the vent valve are built into the canister pump module.
Scheme 120
| *1 | Canister Pump Module | *2 | Intake Manifold |
|---|---|---|---|
| *3 | Purge VSV | *4 | Throttle Valve |
| *5 | Canister | *6 | Cut-off Valve |
| *7 | Fuel Tank | *8 | Air Cleaner |
| *9 | ECM | *10 | Canister Filter |
| *11 | Soak Timer | *12 | Roll-over Valve |
| *13 | Fuel Tank Cap Assembly | ||
| *a | EVAP System Circuit |
TEXT IN ILLUSTRATION
Note. In the EVAP system of this vehicle, turning ON the vent valve does not seal off the EVAP system. To check for leaks in the EVAP system, disconnect the air inlet vent hose and apply pressure from atmospheric side of the canister.
While the engine is running, if a predetermined condition (closed-loop, etc.) is met, the purge VSV is opened by the ECM and fuel vapors stored in the canister are purged to the intake manifold. The ECM changes the duty cycle ratio of the purge VSV to control purge flow volume.
The purge flow volume is also determined by the intake manifold pressure. Atmospheric pressure is allowed into the canister through the vent valve to make sure that the purge flow is maintained when negative pressure (vacuum) is applied to the canister.
The following two monitors run to confirm appropriate EVAP system operation.
Scheme 121
Scheme 122
Scheme 123
Scheme 124
- Key-off monitor This monitor checks for EVAP (evaporative emission) system leaks and canister pump module malfunctions. The monitor starts 5 hours* after the ignition switch is turned off. At least 5 hours are required for the fuel to cool down to stabilize the EVAP pressure, thus making the EVAP system monitor more accurate. The leak detection pump creates negative pressure (vacuum) in the EVAP system and the pressure is measured. Finally, the ECM monitors for leaks from the EVAP system, and malfunctions in both the canister pump module and purge VSV based on the EVAP pressure. HINT: *: If the engine coolant temperature is not below 35°C (95°F) 5 hours after the ignition switch is turned off, the monitor check starts 2 hours later. If it is still not below 35°C (95°F) 7 hours after the ignition switch is turned off, the monitor check starts 2.5 hours later.
- Purge flow monitor The purge flow monitor consists of the 2 monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary. The 1st monitor While the engine is running and the purge VSV (Vacuum Switching Valve) is on (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor. The 2nd monitor The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.15 kPa(gauge) [1.13 mmHg(gauge)], the ECM interprets this as the purge VSV being stuck closed, and illuminates the MIL and stores DTC P0441 (2 trip detection logic). Atmospheric pressure check: In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before and after of the purge flow monitor, is measured by the ECM. TEXT IN ILLUSTRATION *1 Canister *2 to Intake Manifold *3 ECM *4 Soak Timer *5 Purge VSV (On) *6 Fuel Tank Cap Assembly *7 Canister Filter *8 Fuel Tank *9 Leak Detection Pump (Off) *10 Canister Pressure Sensor *11 Reference Orifice (0.02 Inches) *12 Vent Valve (Off) *13 Canister Pump Module - - *a EVAP Purge Flow - - Component Operation Canister Contains activated charcoal to absorb EVAP (Evaporative Emissions) generated in fuel tank. Cut-off valve Located in fuel tank. Valve floats and closes when fuel tank is 100% full. Purge VSV (Vacuum Switching Valve) Opens or closes line between canister and intake manifold. ECM uses purge VSV to control EVAP purge flow. In order to discharge EVAP absorbed by canister to intake manifold, ECM opens purge VSV. EVAP discharge volume to intake manifold controlled by purge VSV duty cycle (current-carrying time). (Open: on, Close: off) Roll-over valve Located in fuel tank. Valve closes by its own weight when vehicle overturns to prevent fuel from spilling out. Soak timer Built into ECM. To ensure accurate EVAP monitor, measures 5 hours (+/-15 min) after ignition switch is turned off. This allows fuel to cool down, stabilizing EVAP pressure. When approximately 5 hours elapsed, ECM activates (Scheme 120) Canister pump module Consists of (a) to (d) below. Canister pump module cannot be disassembled. (a) Vent valve Vents and closes EVAP system. When ECM turns valve on, EVAP system is closed. When ECM turns valve off, EVAP system is vented. Negative pressure (vacuum) is created in EVAP system to check for EVAP leaks by closing purge VSV, turning on vent valve (closing it) and operating leak detection pump (Scheme 118) (b) Canister pressure sensor Indicates pressure as voltages. ECM supplies regulated 5 V to pressure sensor, and uses feedback from sensor to monitor EVAP system pressure (Scheme 119) (c) Leak detection pump Creates negative pressure (vacuum) in EVAP system for leak check. (d) Reference orifice Has opening with 0.02 inch diameter. Vacuum is produced through orifice by closing purge VSV, turning off vent valve and operating leak detection pump, to monitor reference pressure. Reference pressure indicates a small leak of EVAP. TEXT IN ILLUSTRATION *1 Canister *2 Reference Orifice (0.02 Inches) *3 Canister Pressure Sensor - - *a Canister Pump Module (Scheme 118) *b Airflow *c Condition: Purge Flow *d Condition: Leak Check *e Vent Valve: off (vent) *f to Canister Filter (Atmosphere) *g Leak Detection Pump: off *h Vent Valve: on (closed) *i Leak Detection Pump: on
CONFIRMATION DRIVING PATTERN
HINT
After a repair, check Monitor Status by performing the Key-Off Monitor Confirmation and Purge Flow Monitor Confirmation described below.
- KEY-OFF MONITOR CONFIRMATION Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The fuel tank is less than 90% full. The altitude is less than 7875 ft. (2400 m). The engine coolant temperature is between 4.4°C and 35°C (40°F and 95°F). The intake air temperature is between 4.4°C and 35°C (40°F and 95°F). The vehicle remains stationary (the vehicle speed is 0 km/h [0 mph]). Monitor Conditions Allow the engine to idle for at least 5 minutes. Turn the ignition switch off and wait for 6 hours (8 or 10.5 hours). HINT: Do not start the engine until checking Monitor Status. If the engine is started, the steps described above must be repeated. Monitor Status Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.
- PURGE FLOW MONITOR CONFIRMATION (P0441) HINT: Perform this monitor confirmation after the Key-Off Monitor Confirmation shows Complete. Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The engine coolant temperature is 4.4°C (40°F) or higher. The intake air temperature is 4.4°C (40°F) or higher. Monitor Conditions Release the pressure from the fuel tank by removing and reinstalling the fuel cap. Warm the engine up until the engine coolant temperature reaches more than 75°C (167°F). Increase the engine speed to 3000 rpm once. Allow the engine to idle and turn the A/C switch on for 1 minute. Monitor Status Turn the ignition switch off (if ON or if the engine is running). Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.
MONITOR RESULT
Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS [05/2013 - 01/2014] .
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $C9 | Multiply by 0.001 | KPa | Test value for small leak |
P0456: EVAPORATIVE SYSTEM / SMALL LEAK
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CA | Multiply by 0.001 | KPa | Test value for gross leak |
P0455: EVAPORATIVE SYSTEM / GROSS LEAK
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CB | Multiply by 0.001 | KPa | Test value for leak detection pump stuck OFF |
P2401: EVAPORATIVE SYSTEM / VACUUM PMP OFF
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CD | Multiply by 0.001 | KPa | Test value for leak detection pump stuck ON |
P2402: EVAPORATIVE SYSTEM / VACUUM PMP ON
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CE | Multiply by 0.001 | KPa | Test value for vent valve stuck OFF |
P2420: EVAPORATIVE SYSTEM / VENT VALVE OFF
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CF | Multiply by 0.001 | KPa | Test value for vent valve stuck ON |
P2419: EVAPORATIVE SYSTEM / VENT VALVE ON
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D0 | Multiply by 0.001 | KPa | Test value for reference orifice low flow |
P043E: EVAPORATIVE SYSTEM / ORIFICE CLOGGED
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D1 | Multiply by 0.001 | KPa | Test value for reference orifice high flow |
P043F: EVAPORATIVE SYSTEM / ORIFICE HI-FLW
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D4 | Multiply by 0.001 | KPa | Test value for purge VSV stuck closed |
P0441: EVAPORATIVE SYSTEM / PURGE VSV CLOSED
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D5 | Multiply by 0.001 | KPa | Test value for purge VSV stuck open |
P0441: EVAPORATIVE SYSTEM / PURGE VSV OPENED
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D7 | Multiply by 0.001 | KPa | Test value for purge flow insufficient |
P0441: EVAPORATIVE SYSTEM / PURGE FLOW
| DTC No. | Monitoring Item | See |
|---|---|---|
| P043E | Reference orifice clogged (built into canister pump module) | Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low |
| P043F | Reference orifice high-flow (built into canister pump module) | |
| P0441 | Purge VSV (Vacuum Switching Valve) stuck closed Purge VSV stuck open Purge flow | Refer to DTC P0441: Evaporative Emission Control System Incorrect Purge Flow |
| P0451 | Canister pressure sensor (built into canister pump module) signal noise Canister pressure sensor (built into canister pump module) signal becomes fixed/flat | Refer to DTC P0451: Evaporative Emission Control System Pressure Sensor Range / Performance; DTC P0452: Evaporative Emission Control System Pressure Sensor / Switch Low Input; DTC P0453: Evaporative Emission Control System Pressure Sensor / Switch High Input |
| P0452 | Canister pressure sensor (built into canister pump module) voltage low | |
| P0453 | Canister pressure sensor (built into canister pump module) voltage high | |
| P0455 | EVAP gross leak | Refer to DTC P0455: Evaporative Emission Control System Leak Detected (Gross Leak); DTC P0456: Evaporative Emission Control System Leak Detected (Very Small Leak) |
| P0456 | EVAP small leak | |
| P2401 | Leak detection pump stuck OFF (built into canister pump module) | Refer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low |
| P2402 | Leak detection pump stuck ON (built into canister pump module) | |
| P2419 | Vent valve stuck closed (built into canister pump module) | |
| P2420 | Vent valve stuck open (vent) (built into canister pump module) | Refer to DTC P2420: Evaporative Emission System Switching Valve Control Circuit High |
| P2610 | Soak timer (built into ECM) | Refer to DTC P2610: ECM / PCM Internal Engine Off Timer Performance |
If any EVAP system DTCs are stored, the malfunctioning area can be determined using the table below.
Note. If the reference pressure difference between the first and second checks is more than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P0441, P0455, P0456, P2401, P2420) will all be stored.
PROCEDURE
- CONFIRM DTC Turn the ignition switch off and wait for 10 seconds. Turn the ignition switch to ON. Turn the ignition switch off and wait for 10 seconds. Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Confirm DTCs and freeze frame data. If any EVAP system DTCs are stored, the malfunctioning area can be determined using the table below. NOTE: If the reference pressure difference between the first and second checks is more than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P2401, P2402 and P2419) are stored. NEXT: Go to next step
- PERFORM EVAP SYSTEM CHECK (AUTOMATIC MODE) NOTE: The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine during this operation. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature below 35°C (95°F). Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR [01/2014 - ]»(ref-615120-S08989089142014050900000) . Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode. After the EVAP SYSTEM CHECK is completed, check for pending DTCs by entering the following menus: Powertrain / Engine / Trouble Codes. HINT: If no pending DTCs are displayed, perform the Confirmation Driving Pattern. After this confirmation, check for pending DTCs. If no DTCs are displayed, the EVAP system is normal. NEXT: Go to next step
- PERFORM EVAP SYSTEM CHECK (MANUAL MODE) NOTE: In the Evaporative System Check (Manual Mode), the series of 6 Evaporative System Check steps are performed manually using the Techstream. Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine during this operation. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature below 35°C (95°F). Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR [01/2014 - ]»(ref-615120-S08989089142014050900000) . Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Manual Mode. NEXT: Go to next step
- PERFORM EVAP SYSTEM CHECK (STEP 1/6) Check the EVAP pressure in step 1/6. RESULT DTC *1 Result Suspected Trouble Area Proceed to - Virtually no variation in EVAP pressure Not yet determined A P0451 EVAP pressure fluctuates by +/-0.3 kPa(gauge) [2.25 mmHg(gauge)] or more Canister pressure sensor signal noise B (P0452 or P0453) *2 EVAP pressure is below 42.11 kPa(abs) [315.85 mmHg(abs)] or 123.761 kPa(abs) [928.28 mmHg(abs)] or more EVAP pressure deviates +/-10 kPa [+/-75 mmHg] from actual atmosphere pressure *3 Canister pressure sensor or its circuit has malfunction C *1: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. *2: If the canister pressure sensor circuit has an open or short, DTC P0452 or P0453 is stored 0.5 seconds after the ignition switch is turned to ON. HINT: *3: Canister pressure sensor standard output range is 70 to 110 kPa(abs) [525 to 825 mmHg(abs)]. This varies by weather. B --> See step 38 C --> See step 12 A: Go to next step
- PERFORM EVAP SYSTEM CHECK (STEP 1/6 TO 2/6) Check the EVAP pressure in steps 1/6 and 2/6. RESULT DTC* Result Suspected Trouble Area Proceed to - Virtually no variation in EVAP pressure during step 1/6. Then decreases to reference pressure Not yet determined A P2402 Small difference between EVAP pressures during steps 1/6 and 2/6 Leak detection pump stuck ON B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. HINT: The first reference pressure is the value determined in step 2/6. B --> See step 33 A: Go to next step
- PERFORM EVAP SYSTEM CHECK (STEP 2/6) HINT: Make a note of the pressures checked in inspection items (A) and (B) below. Check the EVAP pressure 4 seconds after the leak detection pump is activated*1 (A). *1: The leak detection pump begins to operate as step 1/6 finishes and step 2/6 starts. Check the EVAP pressure again when it has stabilized. This pressure is the reference pressure (B). RESULT DTC*2 Result Suspected Trouble Area Proceed to - EVAP pressure in inspection item (B) is between -4.85 kPa(gauge) and -1.057 kPa(gauge) [-36.381 mmHg(gauge) and -7.929 mmHg(gauge)] Not yet determined A P043F and P2401 EVAP pressure in inspection item (B) is -1.057 kPa(gauge) [-7.929 mmHg(gauge)] or more Reference orifice high-flow Leak detection pump stuck OFF B P043E EVAP pressure in inspection item (B) is less than -4.85 kPa(gauge) [-36.384 mmHg(gauge)] Reference orifice clogged C P2419 EVAP pressure in inspection item (A) is more than -0.25 kPa(gauge) [-1.875 mmHg(gauge)] Vent valve stuck closed Leak detection pump performance deteriorates Leak detection pump circuit malfunctioning (large resistance exists in the circuit) D *2: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. B --> See step 11 C --> See step 38 D --> See step 13 A: Go to next step
- PERFORM EVAP SYSTEM CHECK (STEP 2/6 TO 3/6) Check the EVAP pressure in step 3/6. RESULT DTC* Result Suspected Trouble Area Proceed to - EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or more within 10 seconds of proceeding from step 2/6 to step 3/6 Not yet determined A P2420 No variation in EVAP pressure even after proceeding from step 2/6 to step 3/6 Vent valve stuck open (vent) Canister (charcoal filter inside canister) clogged B P0451 No variation in EVAP pressure during steps 1/6 through 3/6 Canister pressure sensor output value stuck Vent valve broken (valve split in two) Leak detection pump performance deteriorates Leak detection pump circuit malfunctioning (large resistance exists in the circuit) C *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. B --> See step 27 C --> See step 15 A: Go to next step
- PERFORM EVAP SYSTEM CHECK (STEP 3/6) Wait until the EVAP pressure change is less than 0.12 kPa(gauge) [0.9 mmHg(gauge)] for 30 seconds. Measure the EVAP pressure and record it. HINT: A few minutes are required for the EVAP pressure to become saturated. When there is little fuel in the fuel tank, it takes up to 15 minutes. NEXT: Go to next step
- PERFORM EVAP SYSTEM CHECK (STEP 4/6) Check the EVAP pressure in step 4/6. RESULT DTC*1 Result Suspected Trouble Area Proceed to - EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or more within 10 seconds of proceeding from step 3/6 to step 4/6 Not yet determined A P0441 *2 EVAP pressure increases by 0.3 kPa(gauge) [2.25 mmHg(gauge)] or more within 10 seconds of proceeding from step 3/6 to step 4/6 Purge VSV Purge VSV circuit Problems in EVAP hose between purge VSV and intake manifold Problems in EVAP hose between canister and purge VSV ECM B P0441 Variation in EVAP pressure is less than 0.3 kPa(gauge) [2.25 mmHg(gauge)] for 10 seconds, after proceeding from step 3/6 to step 4/6 Purge VSV stuck closed Purge VSV circuit Canister (charcoal filter inside canister) clogged Problems in EVAP hose between purge VSV and intake manifold Problems in EVAP hose between canister and purge VSV ECM C *1: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. *2: This result suggests that due to purge line blockage or purge VSV malfunction, the DTC was stored by the purge flow monitor while the engine was running, or that key-off monitor test result were nearly borderline values. B --> See step 22 C --> See step 17 A: Go to next step
- PERFORM EVAP SYSTEM CHECK (STEP 5/6) Check the EVAP pressure in step 5/6. Compare the EVAP pressure in step 3/6 and the second reference pressure (step 5/6). RESULT DTC* Result Suspected Trouble Area Proceed to - EVAP pressure from step 3/6 less than second reference pressure (step 5/6) Not yet determined (no leakage from EVAP system) A P0441 and P0455 EVAP pressure from step 3/6 higher than [second reference pressure (step 5/6) x 0.2] Purge VSV stuck open EVAP gross leak B P0456 EVAP pressure from step 3/6 higher than second reference pressure (step 5/6) EVAP small leak B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. A --> See step 43 B --> See step 17
- PERFORM EVAP SYSTEM CHECK (STEP 3/6) Check the EVAP pressure in step 3/6. RESULT DTC* Result Suspected Trouble Area Proceed to P043F EVAP pressure less than [reference pressure] measured in step 2/6 Reference orifice high-flow A P2401 EVAP pressure almost same as [reference pressure] measured in step 2/6 Leak detection pump stuck off B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "Confirm DTC" procedure above. HINT: The first reference pressure is the value determined in step 2/6. A --> See step 38 B --> See step 31
- INSPECT CANISTER PUMP MODULE (CANISTER PRESSURE SENSOR CIRCUIT) Check the canister pressure sensor circuit, referring to DTC P0451 canister pressure sensor circuit inspection procedure. Refer to «INSPECTION PROCEDURE»(ref-615239-S03065770462014050900000) . NEXT --> See step 48
- INSPECT CANISTER PUMP MODULE (VENT VALVE OPERATION) Turn the ignition switch off. Disconnect the canister pump module connector. TEXT IN ILLUSTRATION *1 Component without harness connected (Canister Pump Module) Apply the battery voltage to terminals VLVB and VGND of the pump module. Touch the canister pump module to confirm the vent valve operation. RESULT Condition Tester Result Suspected Trouble Area Proceed to Apply battery voltage to terminals VLVB and VGND Operating Wire harness or connector between vent valve and ECM Leak detection pump performance deteriorates Leak detection pump circuit malfunctioning (large resistance exists in the circuit) ECM A Not operating Vent valve B B --> See step 38 A: Go to next step
- CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE) Turn the ignition switch off. Disconnect the canister pump module connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A35-42 (VPMP) - H20-1 (VGND) Always Below 1 ohms A35-42 (VPMP) or H20-1 (VGND) - Body ground Always 10 kohms or higher RESULT Result Suspected Trouble Area Proceed to OK Leak detection pump performance deteriorates Leak detection pump circuit malfunctioning (large resistance exists in the circuit) ECM A NG Wire harness or connector between ECM and canister pump module B B --> See step 40 A: Go to next step
- CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - BODY GROUND) Disconnect the canister pump module connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to H20-4 (MGND) - Body ground Always Below 1 ohms Canister pump module Wire harness or connector between canister pump module and ECM ECM A 10 kohms or higher Wire harness or connector between canister pump module and body ground B B --> See step 40 A: Go to next step
- CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE) Disconnect the canister pump module connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to A35-34 (MPMP) - H20-3 (MTRB) Always Below 1 ohms Canister pump module ECM A 10 kohms or higher Wire harness or connector between ECM and canister pump module B A --> See step 45 B --> See step 40
- PERFORM ACTIVE TEST USING TECHSTREAM (PURGE VSV) Enter the following menus: Powertrain / Engine / Active Test / Activate the VSV for EVAP Control. Disconnect the hose (connected to the canister) from the purge VSV. TEXT IN ILLUSTRATION *1 Purge VSV *2 Hose (to Canister) Start the engine. Using the Techstream, turn off the purge VSV (Activate the VSV for Evap Control: OFF). Use your finger to confirm that the purge VSV has no suction. Using the Techstream, turn on the purge VSV (Activate the VSV for Evap Control: ON). Use your finger to confirm that the purge VSV has suction. RESULT Test Result Suspected Trouble Area Proceed to No suction when purge VSV turned off, and suction applied when turned on Blockage in the purge line is considered (based on result of step 9): Problems with EVAP hose between canister and purge VSV Canister (charcoal filter inside canister) clogged ECM A Leakage is considered (based on result of step 10): Fuel cap Leakage from EVAP line, fuel tank, or canister assembly B Suction applied when purge VSV turned off Purge VSV stuck open C No suction when purge VSV turned on Purge VSV stuck closed Problems with EVAP hose between purge VSV and intake manifold D B --> See step 20 C --> See step 21 D --> See step 23 A: Go to next step
- INSPECT EVAP HOSE (PURGE VSV - CANISTER) Check for blockages in the EVAP purge line between the purge VSV and canister. OK No blockages in the EVAP purge line between the purge VSV and canister. NG --> See step 44 OK: Go to next step
- INSPECT CANISTER (CHARCOAL FILTER INSIDE CANISTER) Check for filter blockage in the canister. Refer to «INSPECTION [05/2013 - ]»(ref-615251-S10353946292014050900000) . OK No blockages in the canister. OK --> See step 47 NG --> See step 38
- CHECK FUEL CAP ASSEMBLY Check that the fuel cap is correctly installed and confirm that the fuel cap meets OEM specifications. Tighten the fuel cap firmly (only one click sound could be heard). HINT: If an EVAP tester is available, check the fuel cap using the EVAP tester. Remove the fuel cap and install it onto a fuel cap adapter. Connect an EVAP tester pump hose to the adapter, and pressurize the cap to 3.2 to 3.7 kPa(gauge) [24 to 28 mmHg(gauge)] using an EVAP tester pump. Seal the adapter and wait for 2 minutes. Check the pressure. If the pressure is 2 kPa(gauge) [15 mmHg(gauge)] or more, the fuel cap is normal. RESULT Test Result Suspected Trouble Area Proceed to Fuel cap correctly installed - A Fuel cap loose Fuel cap improperly installed Defective fuel cap Fuel cap does not meet OEM specifications B Defective fuel cap - B No fuel cap - C A --> See step 37 B --> See step 35 C --> See step 36
- INSPECT PURGE VSV Turn the ignition switch off. Disconnect the purge VSV connector. TEXT IN ILLUSTRATION *1 Purge VSV *2 Hose (to Canister) Disconnect the hose (connected to the canister) from the purge VSV. Start the engine. Use your finger to confirm that the purge VSV has no suction. RESULT Test Result Suspected Trouble Area Proceed to No suction Wire harness or connector between purge VSV and ECM (short to ground) ECM A Suction applied Purge VSV B A --> See step 26 B --> See step 39
- INSPECT EVAP HOSE (PURGE VSV - CANISTER) Check for blockages in the EVAP purge line between the purge VSV and canister. OK No blockages in the EVAP purge line between the purge VSV and canister. NG --> See step 44 OK: Go to next step
- CHECK EVAP HOSE (PURGE VSV - INTAKE MANIFOLD) Disconnect the hose (connected to the intake manifold) from the purge VSV. TEXT IN ILLUSTRATION *1 Purge VSV *2 Hose (to Intake Manifold) Start the engine. Use your finger to confirm that the hose has suction. RESULT Test Result Suspected Trouble Area Proceed to Suction applied EVAP hose between purge VSV and intake manifold normal Purge VSV Purge VSV power source Wire harness or connector between purge VSV and ECM A No suction Intake manifold port EVAP hose between purge VSV and intake manifold B B --> See step 34 A: Go to next step
- INSPECT PURGE VSV Remove the purge VSV. Apply battery voltage to the terminals of the purge VSV. TEXT IN ILLUSTRATION *1 Purge VSV Confirm that air flows from port E to port F. RESULT Test Result Condition Suspected Trouble Area Proceed to Air flows Battery voltage is applied to purge VSV terminals Purge VSV normal Purge VSV power source Wire harness or connector between purge VSV and ECM A No air flow Battery voltage is applied to purge VSV terminals Purge VSV B B --> See step 39 A: Go to next step
- CHECK TERMINAL VOLTAGE (POWER SOURCE OF PURGE VSV) Disconnect the purge VSV connector. Turn the ignition switch to ON. TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Purge VSV) Measure the voltage according to the value(s) in the table below. RESULT Tester Connection Switch Condition Specified Condition Suspected Trouble Area Proceed to B18-1 - Body ground Ignition switch ON 11 to 14 V Purge VSV power source normal Wire harness or connector between purge VSV and ECM A Other than result above Wire harness or connectors between purge VSV and battery B B --> See step 40 A: Go to next step
- CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM) Disconnect the ECM connector. Disconnect the purge VSV connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B18-2 - B30-28 (PRG) Always Below 1 ohms B18-2 or B30-28 (PRG) - Body ground Always 10 kohms or higher OK --> See step 47 NG --> See step 40
- INSPECT CANISTER PUMP MODULE (POWER SOURCE FOR VENT VALVE) Turn the ignition switch off. Disconnect the canister pump module connector. Turn the ignition switch to ON. Measure the voltage according to the value(s) in the table below. RESULT Tester Connection Switch Condition Specified Condition Suspected Trouble Area Proceed to H20-5 (VLVB) - Body ground Ignition switch ON 11 to 14 V Wire harness or connector between vent valve and ECM Vent valve Canister (charcoal filter inside canister) clogged ECM A Below 3 V Power source wire harness of vent valve B TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Canister Pump Module) B --> See step 40 A: Go to next step
- INSPECT CANISTER PUMP MODULE (VENT VALVE OPERATION) Turn the ignition switch off. Disconnect the canister pump module connector. TEXT IN ILLUSTRATION *1 Component without harness connected (Canister Pump Module) Apply the battery voltage to terminals VLVB and VGND of the pump module. Touch the canister pump module to confirm the vent valve operation. RESULT Condition Tester Result Suspected Trouble Area Proceed to Apply battery voltage to terminals VLVB and VGND Operating Wire harness or connector between vent valve and ECM Canister (charcoal filter inside canister) clogged ECM A Not operating Vent valve B B --> See step 38 A: Go to next step
- CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE) Turn the ignition switch off. Disconnect the canister pump module connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Test Result Suspected Trouble Area Proceed to A35-42 (VPMP) - H20-1 (VGND) Always Below 1 ohms Canister (charcoal filter inside canister) clogged ECM A 10 kohms or higher Wire harness or connector between ECM and canister pump module B B --> See step 40 A: Go to next step
- INSPECT CANISTER (CHARCOAL FILTER INSIDE CANISTER) Check for filter blockage in the canister. Refer to «INSPECTION [05/2013 - ]»(ref-615251-S10353946292014050900000) . OK No blockages in the canister. OK --> See step 47 NG --> See step 38
- CHECK TERMINAL VOLTAGE (CANISTER PUMP MODULE) Turn the ignition switch off. Disconnect the canister pump module connector. Turn the ignition switch to ON. Measure the voltage according to the value(s) in the table below. RESULT Tester Connection Condition Test Result Suspected Trouble Area Proceed to H20-3 (MTRB) - Body ground Ignition switch ON 9 to 14 V Wire harness or connector between leak detection pump and body ground Leak detection pump A Below 3 V Wire harness or connector between leak detection pump and ECM ECM B TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Canister Pump Module) B --> See step 33 A: Go to next step
- CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - BODY GROUND) Turn the ignition switch off. Disconnect the canister pump module connector. Measure the resistance according to the value(s) in the table below. RESULT Tester Connection Condition Specified Condition Suspected Trouble Area Proceed to H20-4 (MGND) - Body ground Always Below 1 ohms Leak detection pump A 10 kohms or higher Wire harness or connector between canister pump module and body ground B A --> See step 38 B --> See step 40
- CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE) Turn the ignition switch off. Disconnect the canister pump module connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A35-34 (MPMP) - H20-3 (MTRB) Always Below 1 ohms A35-34 (MPMP) or H20-3 (MTRB) - Body ground Always 10 kohms or higher RESULT Result Suspected Trouble Area Proceed to OK ECM A NG Wire harness or connector between ECM and canister pump module B A --> See step 47 B --> See step 40
- INSPECT INTAKE MANIFOLD (EVAP PURGE PORT) Stop the engine. Disconnect the EVAP hose from the intake manifold. Start the engine. Use your finger to confirm that the port of the intake manifold has suction. RESULT Tester Connection Suspected Trouble Area Proceed to Suction applied EVAP hose between intake manifold and purge VSV A No suction Intake manifold B A --> See step 41 B --> See step 42
- CORRECTLY REINSTALL OR REPLACE FUEL TANK CAP ASSEMBLY HINT: When reinstalling the fuel cap, tighten it firmly (only one click sound could be heard). When replacing the fuel cap, use a fuel cap that meets OEM specifications, and install it firmly. NEXT --> See step 48
- REPLACE FUEL TANK CAP ASSEMBLY HINT: When installing the fuel cap, tighten it firmly (only one click sound could be heard). NEXT --> See step 48
- LOCATE EVAP LEAK PART Disconnect the vent hose. TEXT IN ILLUSTRATION *1 Vent Hose (to Canister Filter) *2 Canister Pump Module *3 EVAP Tester *4 Adapter *a Disconnect the Vent Hose - - Connect the EVAP pressure tester tool to the canister pump module with the adapter. Pressurize the EVAP system to 3.2 to 3.7 kPa(gauge) [24 to 28 mmHg(gauge)]. Apply soapy water to the piping and connecting parts of the EVAP system. Look for areas where bubbles appear. This indicates the leak point. Repair or replace the leak point. HINT: Disconnect the hose between the canister and fuel tank from the canister. Block the canister side and conduct an inspection. In this way, the fuel tank can be excluded as an area suspected of causing fuel leaks. NEXT --> See step 48
- REPLACE CANISTER Replace the canister. Refer to «REMOVAL [05/2013 - ]»(ref-615251-S01365067382014050900000) . NOTE: When replacing the canister, check the canister pump module interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose. Check for filter blockage in the canister filter. if the canister filter has blockages, replace the canister filter. TEXT IN ILLUSTRATION *1 Fuel Tank Vent Hose *2 Vent Hose *3 Air Inlet Port *4 Fuel Tank *5 Canister - - *a Inspection Area (check for disconnection and/or cracks) - - NEXT --> See step 48
- REPLACE PURGE VSV Replace the purge VSV. Refer to «REMOVAL [05/2013 - ]»(ref-615251-S15991977022014050900000) . NEXT --> See step 48
- REPAIR OR REPLACE HARNESS OR CONNECTOR NEXT --> See step 48
- REPAIR OR REPLACE EVAP PURGE LINE (INTAKE MANIFOLD - PURGE VSV) NEXT --> See step 48
- INSPECT INTAKE MANIFOLD (EVAP PURGE PORT) Check that the EVAP purge port of the intake manifold is not clogged. If necessary, replace the intake manifold. Refer to «REMOVAL [01/2014 - ]»(ref-615249-S07640147832014050900000) . NEXT --> See step 48
- REPAIR OR REPLACE PARTS AND COMPONENTS INDICATED BY OUTPUT DTCS Repair the malfunctioning areas indicated by the DTCs that had been confirmed when the vehicle was brought in. NEXT --> See step 48
- REPAIR OR REPLACE EVAP PURGE LINE (PURGE VSV - CANISTER) NEXT --> See step 48
- REPLACE CANISTER Replace the canister. Refer to «REMOVAL [05/2013 - ]»(ref-615251-S01365067382014050900000) . NOTE: When replacing the canister, check the canister pump module interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose. Check for filter blockage in the canister filter. if the canister filter has blockages, replace the canister filter. TEXT IN ILLUSTRATION *1 Fuel Tank Vent Hose *2 Vent Hose *3 Air Inlet Port *4 Fuel Tank *5 Canister - - *a Inspection Area (check for disconnection and/or cracks) - - NEXT: Go to next step
- PERFORM EVAP SYSTEM CHECK (AUTOMATIC MODE) NOTE: The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine in this step. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing an Evaporative System Check, keep the fuel temperature below 35°C (95°F). Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [01/2014 - ]»(ref-615120-S08989089142014050900000) . Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine / Trouble Codes. RESULT Result Proceed to EVAP system DTCs are output A No DTCs output (No pending DTCs output) B B --> END A: Go to next step
- REPLACE ECM Replace the ECM. Refer to «REMOVAL [01/2014 - ]»(ref-615228-S24796868852014050900000) . NEXT: Go to next step
- PERFORM EVAP SYSTEM CHECK (AUTOMATIC MODE) NOTE: The Evaporative System Check (Automatic Mode) consists of 6 steps performed automatically by the Techstream. It takes a maximum of approximately 24 minutes. Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine in this step. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing an Evaporative System Check, keep the fuel temperature below 35°C (95°F). Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR [01/2014 - ]»(ref-615120-S08989089142014050900000) . Enter the following menus: Powertrain / Engine / Utility / Evaporative System Check / Automatic Mode. After the Evaporative System Check is completed, check for pending DTCs by entering the following menus: Powertrain / Engine / Trouble Codes. HINT: If no pending DTCs are found, the repair has been successfully completed. NEXT --> END
HINT
After a repair, check Monitor Status by performing the Key-Off Monitor Confirmation and Purge Flow Monitor Confirmation described below.
- KEY-OFF MONITOR CONFIRMATION Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The fuel tank is less than 90% full. The altitude is less than 7875 ft. (2400 m). The engine coolant temperature is between 4.4°C and 35°C (40°F and 95°F). The intake air temperature is between 4.4°C and 35°C (40°F and 95°F). The vehicle remains stationary (the vehicle speed is 0 km/h [0 mph]). Monitor Conditions Allow the engine to idle for at least 5 minutes. Turn the ignition switch off and wait for 6 hours (8 or 10.5 hours). HINT: Do not start the engine until checking Monitor Status. If the engine is started, the steps described above must be repeated. Monitor Status Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.
- PURGE FLOW MONITOR CONFIRMATION (P0441) HINT: Perform this monitor confirmation after the Key-Off Monitor Confirmation shows Complete. Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway). The engine coolant temperature is 4.4°C (40°F) or higher. The intake air temperature is 4.4°C (40°F) or higher. Monitor Conditions Release the pressure from the fuel tank by removing and reinstalling the fuel cap. Warm the engine up until the engine coolant temperature reaches more than 75°C (167°F). Increase the engine speed to 3000 rpm once. Allow the engine to idle and turn the A/C switch on for 1 minute. Monitor Status Turn the ignition switch off (if ON or if the engine is running). Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Monitor / Current Monitor. Check the Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor did not complete. Make sure that the preconditions have been met, and perform the Monitor Conditions again.
Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS [01/2014 - ] .
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $C9 | Multiply by 0.001 | KPa | Test value for small leak |
P0456: EVAPORATIVE SYSTEM / SMALL LEAK
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CA | Multiply by 0.001 | KPa | Test value for gross leak |
P0455: EVAPORATIVE SYSTEM / GROSS LEAK
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CB | Multiply by 0.001 | KPa | Test value for leak detection pump stuck OFF |
P2401: EVAPORATIVE SYSTEM / VACUUM PMP OFF
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CD | Multiply by 0.001 | KPa | Test value for leak detection pump stuck ON |
P2402: EVAPORATIVE SYSTEM / VACUUM PMP ON
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CE | Multiply by 0.001 | KPa | Test value for vent valve stuck OFF |
P2420: EVAPORATIVE SYSTEM / VENT VALVE OFF
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $CF | Multiply by 0.001 | KPa | Test value for vent valve stuck ON |
P2419: EVAPORATIVE SYSTEM / VENT VALVE ON
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D0 | Multiply by 0.001 | KPa | Test value for reference orifice low flow |
P043E: EVAPORATIVE SYSTEM / ORIFICE CLOGGED
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D1 | Multiply by 0.001 | KPa | Test value for reference orifice high flow |
P043F: EVAPORATIVE SYSTEM / ORIFICE HI-FLW
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D4 | Multiply by 0.001 | KPa | Test value for purge VSV stuck closed |
P0441: EVAPORATIVE SYSTEM / PURGE VSV CLOSED
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D5 | Multiply by 0.001 | KPa | Test value for purge VSV stuck open |
P0441: EVAPORATIVE SYSTEM / PURGE VSV OPENED
| Monitor ID | Test ID | Scaling | Unit | Description |
|---|---|---|---|---|
| $3D | $D7 | Multiply by 0.001 | KPa | Test value for purge flow insufficient |
P0441: EVAPORATIVE SYSTEM / PURGE FLOW
- CHECK INTEGRATION RELAY (POWER SOURCE) Remove the integration relay from the engine room relay block. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition 1C-1 - Body ground Always 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Integration Relay) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (INTEGRATION RELAY - BATTERY) OK: Go to next step
- INSPECT INTEGRATION RELAY (EFI NO. 1) Inspect the integration relay (EFI NO. 1). Refer to «ON-VEHICLE INSPECTION [05/2013 - ] - Step 2»(ref-615228-S19103065862014050900000) . NG --> REPLACE INTEGRATION RELAY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - ECM, BODY GROUND) Check the harness and connectors between the integration relay and ECM. Remove the integration relay from the engine room relay block. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A35-6 (MREL) - 1B-2 Always Below 1 ohms A35-2 (+B) - 1B-4 Always Below 1 ohms A35-1 (+B2) - 1B-4 Always Below 1 ohms A35-6 (MREL) or 1B-2 - Body ground Always 10 kohms or higher A35-2 (+B) or 1B-4 - Body ground Always 10 kohms or higher A35-1 (+B2) or 1B-4 - Body ground Always 10 kohms or higher Check the harness and connectors between the integration relay and body ground. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1B-3 - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND) Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B30-104 (E1) - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT ECM (IGSW VOLTAGE) Disconnect the ECM connectors. Turn the ignition switch to ON. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Switch Condition Specified Condition A35-28 (IGSW) - B30-104 (E1) Ignition switch ON 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to ECM) NG --> See step 6 OK --> See step 12
- INSPECT INTEGRATION RELAY (IG2) Inspect the integration relay (IG2). Refer to «ON-VEHICLE INSPECTION [05/2013 - ] - Step 1»(ref-615228-S19103065862014050900000) . NG --> REPLACE INTEGRATION RELAY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - ECM) Remove the integration relay from the engine room relay block. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1A-4 - A35-28 (IGSW) Always Below 1 ohms 1A-4 or A35-28 (IGSW) - Body ground Always 10 kohms or higher RESULT Result Proceed to Out of normal range A Within normal range B B --> See step 8 A --> REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK IF VEHICLE IS EQUIPPED WITH SMART KEY SYSTEM Confirm the vehicle specifications. RESULT Result Proceed to w/ Smart Key System A w/o Smart Key System B B --> See step 10 A: Go to next step
- CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - POWER SOURCE CONTROL ECU) Remove the integration relay from the engine room relay block. Disconnect the power source control ECU connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1A-2 - C42-8 (IG2D) Always Below 1 ohms 1A-3 - Body ground Always Below 1 ohms 1A-2 or C42-8 (IG2D) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 13
- CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - IGNITION SWITCH ASSEMBLY) Remove the integration relay from the engine room relay block. Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1A-2 - C5-6 (IG2) Always Below 1 ohms 1A-3 - Body ground Always Below 1 ohms 1A-2 or C5-6 (IG2) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT IGNITION SWITCH ASSEMBLY Inspect the ignition switch assembly. Refer to «INSPECTION [05/2013 - ]»(ref-615241-S12172629802014050900000) . NG --> See step 14 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY)
- REPLACE ECM. Refer to «REMOVAL [01/2014 - ]»(ref-615228-S24796868852014050900000)
- CHECK SMART KEY SYSTEM. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING [05/2013 - 01/2014]»(ref-615115-S30223459362014050900000)
- REPLACE IGNITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615241-S37701422032014050900000)
- CHECK MIL Check that the Malfunction Indicator Lamp (MIL) lights up when the ignition switch is turned to ON. OK MIL lights up. NG --> See step 2 OK --> See step 10
- CHECK COMMUNICATION BETWEEN TECHSTREAM AND ECM Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Check the communication between the Techstream and ECM. RESULT Result Proceed to Communication is possible A Communication is not possible B A --> See step 11 B: Go to next step
- CHECK MIL (THROTTLE POSITION SENSOR) Disconnect the throttle with motor body assembly connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B HINT: Perform "Inspection After Repair" after replacing the throttle with motor body assembly. Refer to «INITIALIZATION [05/2013 - ]»(ref-615120-S07565023022014050900000) . A --> See step 12 B: Go to next step
- CHECK MIL (ACCELERATOR PEDAL POSITION SENSOR) Disconnect the accelerator pedal position sensor connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B A --> See step 13 B: Go to next step
- CHECK MIL (CANISTER PUMP MODULE) Disconnect the canister pump module connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B A --> See step 14 B: Go to next step
- CHECK MIL (INTAKE AIR CONTROL VALVE ACTUATOR (FOR TCV)) Disconnect the intake air control valve actuator (for TCV) connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B A --> See step 16 B: Go to next step
- CHECK MIL (CAMSHAFT POSITION SENSOR (FOR INTAKE SIDE)) Disconnect the camshaft position sensor (for Intake Side) connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B A --> See step 17 B: Go to next step
- CHECK MIL (CAMSHAFT POSITION SENSOR (FOR EXHAUST SIDE)) Disconnect the camshaft position sensor (for Exhaust Side) connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL illuminates A MIL does not illuminate B A --> See step 18 B: Go to next step
- CHECK HARNESS AND CONNECTOR Disconnect the throttle with motor body assembly connector. Disconnect the accelerator pedal position sensor connector. Disconnect the canister pump module connector. Disconnect the intake air control valve actuator (for TCV) connector. Disconnect the camshaft position sensor (for Intake Side) connector. Disconnect the camshaft position sensor (for Exhaust Side) connector. Disconnect the ECM connectors. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B30-88 (VCTA) - Body ground Always 10 kohms or higher A35-57 (VCPA) - Body ground Always 10 kohms or higher A35-58 (VCP2) - Body ground Always 10 kohms or higher B30-72 (VCIA) - Body ground Always 10 kohms or higher B30-113 (VCPP) - Body ground Always 10 kohms or higher B30-98 (VCE1) - Body ground Always 10 kohms or higher B30-99 (VCV1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 15
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [01/2014 - ]»(ref-615120-S32832496182014050900000)
- GO TO MIL CIRCUIT. Refer to «MIL Circuit»(ref-615235-S25423304532014050900000)
- REPLACE THROTTLE WITH MOTOR BODY ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615228-S19667413492014050900000)
- REPLACE ACCELERATOR PEDAL POSITION SENSOR ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615228-S21579820712014050900000)
- REPLACE CANISTER. Refer to «REMOVAL [05/2013 - ]»(ref-615251-S01365067382014050900000)
- REPLACE ECM. Refer to «REMOVAL [01/2014 - ]»(ref-615228-S24796868852014050900000)
- REPLACE INTAKE AIR CONTROL VALVE ACTUATOR (FOR TCV). Refer to «REMOVAL [05/2013 - ]»(ref-615249-S21260711612014050900000)
- REPLACE CAMSHAFT POSITION SENSOR. Refer to «REMOVAL [05/2013 - ]»(ref-615228-S31093354652014050900000)
- REPLACE CAMSHAFT POSITION SENSOR. Refer to «REMOVAL [05/2013 - ]»(ref-615228-S31093354652014050900000)
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP / SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed. Check whether the fuel pump operating sound occurs when performing the Active Test on the Techstream. OK Fuel pump operating sound occurs. NG --> See step 4 OK: Go to next step
- READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Check the result when the ignition switch is turned to ON and START. OK Ignition Switch Position Starter Signal ON Close (Starter signal OFF) START Open (Starter signal ON) NG --> REPAIR OR REPLACE STARTING SYSTEM OK: Go to next step
- READ VALUE USING TECHSTREAM (ENGINE SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Engine Speed. Read the values displayed on the Techstream while cranking the engine. OK Values are displayed continuously. NG --> REPAIR OR REPLACE CRANKSHAFT POSITION SENSOR CIRCUIT OK --> See step 12
- CHECK INSTRUMENT PANEL JUNCTION BLOCK (C/OPN RELAY INPUT VOLTAGE) Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Switch Condition Specified Condition 2B-2 - Body ground Ignition switch off Below 1 V 2B-5 - Body ground 2B-2 - Body ground Ignition switch ON 11 to 14 V 2B-5 - Body ground TEXT IN ILLUSTRATION *a Component with harness connected (Instrument Panel Junction Block) NG --> See step 9 OK: Go to next step
- INSPECT INSTRUMENT PANEL JUNCTION BLOCK (C/OPN RELAY) Inspect the instrument panel junction block (C/OPN relay). Refer to «ON-VEHICLE INSPECTION [05/2013 - ] - Step 4»(ref-615228-S19103065862014050900000) . NG --> REPLACE INSTRUMENT PANEL JUNCTION BLOCK OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK - ECM) Disconnect the ECM connector. Disconnect the instrument panel junction block connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2B-12 - A35-8 (FC) Always Below 1 ohms 2B-12 or A35-8 (FC) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (C/OPN RELAY - FUEL PUMP - BODY GROUND) Check the harness and connectors between the instrument panel junction block and fuel pump. Disconnect the instrument panel junction block connector. Disconnect the fuel pump connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2A-13 - H12-4 Always Below 1 ohms 2A-13 or H12-4 - Body ground Always 10 kohms or higher Check the harness and connectors between the fuel pump and body ground. Disconnect the fuel pump connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition H12-5 - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT FUEL PUMP Inspect the fuel pump. Refer to «INSPECTION [05/2013 - ]»(ref-615244-S33268116522014050900000) . HINT: Perform "Inspection After Repair" after replacing the fuel pump. Refer to «INITIALIZATION [05/2013 - ]»(ref-615120-S07565023022014050900000) . NG --> See step 14 OK --> See step 13
- INSPECT INTEGRATION RELAY (EFI NO. 2) Inspect the integration relay (EFI NO. 2). Refer to «ON-VEHICLE INSPECTION [05/2013 - ] - Step 3»(ref-615228-S19103065862014050900000) . NG --> REPLACE INTEGRATION RELAY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK - INTEGRATION RELAY) Remove the integration relay from the engine room relay block. Disconnect the instrument panel junction block connectors. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1A-4 - 2B-5 Always Below 1 ohms 2B-2 - 1B-8 Always Below 1 ohms 1B-6 - 1B-4 Always Below 1 ohms 1B-7 - Body ground Always Below 1 ohms 1A-4 or 2B-5 - Body ground Always 10 kohms or higher 2B-2 or 1B-8 - Body ground Always 10 kohms or higher 1B-6 or 1B-4 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 11
- GO TO ECM POWER SOURCE CIRCUIT. Refer to «ECM Power Source Circuit»(ref-615235-S16657361812014050900000)
- REPLACE ECM. Refer to «REMOVAL [01/2014 - ]»(ref-615228-S24796868852014050900000)
- REPLACE ECM. Refer to «REMOVAL [01/2014 - ]»(ref-615228-S24796868852014050900000)
- REPLACE FUEL PUMP. Refer to «REMOVAL [01/2014 - ]»(ref-615244-S07188346512014050900000)
- INSPECT FUEL INJECTOR ASSEMBLY (POWER SOURCE) Disconnect the fuel injector connector. Turn the ignition switch to ON. Measure the voltage according to the value(s) in the table below. Standard Voltage Cylinder Tester Connection Switch Condition Specified Condition No. 1 B10-1 - Ground Ignition switch ON 11 to 14 V No. 2 B11-1 - Ground Ignition switch ON 11 to 14 V No. 3 B12-1 - Ground Ignition switch ON 11 to 14 V No. 4 B13-1 - Ground Ignition switch ON 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Fuel Injector Assembly) NG --> See step 4 OK: Go to next step
- INSPECT FUEL INJECTOR ASSEMBLY Inspect the fuel injector assembly. Refer to «INSPECTION [05/2013 - ]»(ref-615244-S28235590902014050900000) . HINT: Perform "Inspection After Repair" after replacing the fuel injector assembly. Refer to «INITIALIZATION [05/2013 - ]»(ref-615120-S07565023022014050900000) . NG --> See step 5 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (FUEL INJECTOR - ECM) Disconnect the fuel injector connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Cylinder Tester Connection Condition Specified Condition No. 1 B10-2 - Body ground Always 10 kohms or higher B10-2 - B30-85 (#10) Always Below 1 ohms No. 2 B11-2 - Ground Always 10 kohms or higher B11-2 - B30-84 (#20) Always Below 1 ohms No. 3 B12-2 - Ground Always 10 kohms or higher B12-2 - B30-83 (#30) Always Below 1 ohms No. 4 B13-2 - Ground Always 10 kohms or higher B13-2 - B30-82 (#40) Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 6
- INSPECT INTEGRATION RELAY (IG2) Inspect the integration relay (IG2). Refer to «ON-VEHICLE INSPECTION [05/2013 - ] - Step 1»(ref-615228-S19103065862014050900000) . NG --> REPLACE INTEGRATION RELAY OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (INTEGRATION RELAY - FUEL INJECTOR)
- REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL [01/2014 - ]»(ref-615244-S04531878242014050900000)
- REPLACE ECM. Refer to «REMOVAL [01/2014 - ]»(ref-615228-S24796868852014050900000)
- CHECK IF VEHICLE IS EQUIPPED WITH SMART KEY SYSTEM Confirm the vehicle specifications. RESULT Result Proceed to w/o Smart Key System A w/ Smart Key System B B --> See step 14 A: Go to next step
- READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Read the value. OK Ignition Switch Position Starter Signal ON Close (Starter signal OFF) START Open (Starter signal ON) NG --> See step 3 OK --> See step 19
- CHECK ST RELAY (POWER SOURCE) Remove the ST relay from the No. 3 relay block. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition ST relay terminal 2 - Body ground Engine cranking 11 to 14 V HINT: The engine does not crank because the relay is not installed. RESULT Result Proceed to OK A NG (for Manual Transaxle) B NG (for Automatic Transaxle) C TEXT IN ILLUSTRATION *1 No. 3 Relay Block *2 ST Relay B --> See step 6 C --> See step 10 A: Go to next step
- INSPECT ST RELAY Inspect the starter relay (ST). Refer to «ON-VEHICLE INSPECTION [05/2013 - ] - Step 1»(ref-615241-S06073437262014050900000) . NG --> REPLACE ST RELAY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND) Remove the ST relay from the No. 3 relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition ST relay terminal 1 - Body ground Always Below 1 ohms RESULT Result Proceed to OK (for Manual Transaxle) A OK (for Automatic Transaxle) B NG C B --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - PARK/NEUTRAL POSITION SWITCH) C --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - BODY GROUND) A --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - CLUTCH PEDAL SWITCH)
- CHECK HARNESS AND CONNECTOR (ST RELAY - CLUTCH PEDAL SWITCH) Remove the ST relay from the No. 3 relay block. Disconnect the clutch pedal switch (for clutch start system) connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition ST relay terminal 2 - A4-1 Always Below 1 ohms ST relay terminal 2 or A4-1 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - CLUTCH PEDAL SWITCH) OK: Go to next step
- INSPECT CLUTCH PEDAL SWITCH ASSEMBLY (FOR CLUTCH START SYSTEM) Inspect the clutch pedal switch assembly. Refer to «INSPECTION [05/2013 - ]»(ref-615242-S20780142122014050900000) . NG --> See step 20 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL SWITCH - IGNITION SWITCH) Disconnect the clutch pedal switch (for clutch start system) connector. Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A4-2 - C5-1 (ST1) Always Below 1 ohms A4-2 or C5-1 (ST1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (CLUTCH PEDAL SWITCH - IGNITION SWITCH) OK: Go to next step
- INSPECT IGNITION SWITCH ASSEMBLY Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition All terminals Off 10 kohms or higher 2 (AM1) - 1 (ST1) START Below 1 ohms TEXT IN ILLUSTRATION *a Component without harness connected (Ignition Switch Assembly) NG --> See step 21 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY)
- CHECK HARNESS AND CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH) Remove the ST relay from the No. 3 relay block. Disconnect the park/neutral position switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition ST relay terminal 2 - B14-9 Always Below 1 ohms ST relay terminal 2 or B14-9 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH) OK: Go to next step
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY Inspect the park/neutral position switch assembly. Refer to «INSPECTION [05/2013 - ]»(ref-615232-S12101033632014050900000) . NG --> See step 22 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - IGNITION SWITCH) Disconnect the park/neutral position switch connector. Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B14-4 - C5-1 (ST1) Always Below 1 ohms B14-4 or C5-1 (ST1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (PARK/NEUTRAL POSITION SWITCH - IGNITION SWITCH) OK: Go to next step
- INSPECT IGNITION SWITCH ASSEMBLY Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition All terminals Off 10 kohms or higher 2 (AM1) - 1 (ST1) START Below 1 ohms TEXT IN ILLUSTRATION *a Component without harness connected (Ignition Switch Assembly) NG --> See step 23 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY)
- READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Read the value. OK Ignition Switch Position Starter Signal ON Close (Starter signal OFF) START Open (Starter signal ON) RESULT Result Proceed to OK A NG (for Automatic Transaxle) B NG (for Manual Transaxle) C B --> See step 15 C --> See step 17 A --> See step 26
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY Inspect the park/neutral position switch assembly. Refer to «INSPECTION [05/2013 - ]»(ref-615232-S12101033632014050900000) . NG --> See step 25 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ECM) Disconnect the park/neutral position switch connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B14-9 - A35-48 (STA) Always Below 1 ohms B14-9 or A35-48 (STA) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 27
- INSPECT CLUTCH PEDAL SWITCH ASSEMBLY (FOR CLUTCH START SYSTEM) Inspect the clutch pedal switch assembly (for clutch start system). Refer to «INSPECTION [05/2013 - ]»(ref-615242-S20780142122014050900000) . NG --> See step 24 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL SWITCH - ECM) Disconnect the clutch pedal switch (for clutch start system) connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A4-1 - A35-48 (STA) Always Below 1 ohms A4-1 or A35-48 (STA) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 28
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [05/2013 - 01/2014]»(ref-615120-S16624443392014050900000)
- REPLACE CLUTCH PEDAL SWITCH ASSEMBLY (FOR CLUTCH START SYSTEM). Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615242-S03674012242014050900000)
- REPLACE IGNITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615241-S37701422032014050900000)
- REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615232-S41430119042014050900000)
- REPLACE IGNITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615241-S37701422032014050900000)
- REPLACE CLUTCH PEDAL SWITCH ASSEMBLY (FOR CLUTCH START SYSTEM). Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615242-S03674012242014050900000)
- REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615232-S41430119042014050900000)
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [05/2013 - 01/2014]»(ref-615120-S16624443392014050900000)
- GO TO SMART KEY SYSTEM. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING [05/2013 - 01/2014]»(ref-615115-S30223459362014050900000)
- GO TO SMART KEY SYSTEM. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING [05/2013 - 01/2014]»(ref-615115-S30223459362014050900000)
- CHECK IF VEHICLE IS EQUIPPED WITH SMART KEY SYSTEM Confirm the vehicle specifications. RESULT Result Proceed to w/o Smart Key System A w/ Smart Key System B B --> See step 14 A: Go to next step
- READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Read the value. OK Ignition Switch Position Starter Signal ON Close (Starter signal OFF) START Open (Starter signal ON) NG --> See step 3 OK --> See step 19
- CHECK ST RELAY (POWER SOURCE) Remove the ST relay from the No. 3 relay block. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition ST relay terminal 2 - Body ground Engine cranking 11 to 14 V HINT: The engine does not crank because the relay is not installed. RESULT Result Proceed to OK A NG (for Manual Transaxle) B NG (for Automatic Transaxle) C TEXT IN ILLUSTRATION *1 No. 3 Relay Block *2 ST Relay B --> See step 6 C --> See step 10 A: Go to next step
- INSPECT ST RELAY Inspect the starter relay (ST). Refer to «ON-VEHICLE INSPECTION [05/2013 - ] - Step 1»(ref-615241-S06073437262014050900000) . NG --> REPLACE ST RELAY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND) Remove the ST relay from the No. 3 relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition ST relay terminal 1 - Body ground Always Below 1 ohms RESULT Result Proceed to OK (for Manual Transaxle) A OK (for Automatic Transaxle) B NG C B --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - PARK/NEUTRAL POSITION SWITCH) C --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - BODY GROUND) A --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - CLUTCH PEDAL SWITCH)
- CHECK HARNESS AND CONNECTOR (ST RELAY - CLUTCH PEDAL SWITCH) Remove the ST relay from the No. 3 relay block. Disconnect the clutch pedal switch (for clutch start system) connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition ST relay terminal 2 - A4-1 Always Below 1 ohms ST relay terminal 2 or A4-1 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - CLUTCH PEDAL SWITCH) OK: Go to next step
- INSPECT CLUTCH PEDAL SWITCH ASSEMBLY (FOR CLUTCH START SYSTEM) Inspect the clutch pedal switch assembly. Refer to «INSPECTION [05/2013 - ]»(ref-615242-S20780142122014050900000) . NG --> See step 20 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL SWITCH - IGNITION SWITCH) Disconnect the clutch pedal switch (for clutch start system) connector. Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A4-2 - C5-1 (ST1) Always Below 1 ohms A4-2 or C5-1 (ST1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (CLUTCH PEDAL SWITCH - IGNITION SWITCH) OK: Go to next step
- INSPECT IGNITION SWITCH ASSEMBLY Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition All terminals Off 10 kohms or higher 2 (AM1) - 1 (ST1) START Below 1 ohms TEXT IN ILLUSTRATION *a Component without harness connected (Ignition Switch Assembly) NG --> See step 21 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY)
- CHECK HARNESS AND CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH) Remove the ST relay from the No. 3 relay block. Disconnect the park/neutral position switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition ST relay terminal 2 - B14-9 Always Below 1 ohms ST relay terminal 2 or B14-9 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH) OK: Go to next step
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY Inspect the park/neutral position switch assembly. Refer to «INSPECTION [05/2013 - ]»(ref-615232-S12101033632014050900000) . NG --> See step 22 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - IGNITION SWITCH) Disconnect the park/neutral position switch connector. Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B14-4 - C5-1 (ST1) Always Below 1 ohms B14-4 or C5-1 (ST1) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (PARK/NEUTRAL POSITION SWITCH - IGNITION SWITCH) OK: Go to next step
- INSPECT IGNITION SWITCH ASSEMBLY Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition All terminals Off 10 kohms or higher 2 (AM1) - 1 (ST1) START Below 1 ohms TEXT IN ILLUSTRATION *a Component without harness connected (Ignition Switch Assembly) NG --> See step 23 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY)
- READ VALUE USING TECHSTREAM (STARTER SIGNAL) Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Starter Signal. Read the value. OK Ignition Switch Position Starter Signal ON Close (Starter signal OFF) START Open (Starter signal ON) RESULT Result Proceed to OK A NG (for Automatic Transaxle) B NG (for Manual Transaxle) C B --> See step 15 C --> See step 17 A --> See step 26
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY Inspect the park/neutral position switch assembly. Refer to «INSPECTION [05/2013 - ]»(ref-615232-S12101033632014050900000) . NG --> See step 25 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ECM) Disconnect the park/neutral position switch connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B14-9 - A35-48 (STA) Always Below 1 ohms B14-9 or A35-48 (STA) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 27
- INSPECT CLUTCH PEDAL SWITCH ASSEMBLY (FOR CLUTCH START SYSTEM) Inspect the clutch pedal switch assembly (for clutch start system). Refer to «INSPECTION [05/2013 - ]»(ref-615242-S20780142122014050900000) . NG --> See step 24 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL SWITCH - ECM) Disconnect the clutch pedal switch (for clutch start system) connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A4-1 - A35-48 (STA) Always Below 1 ohms A4-1 or A35-48 (STA) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 28
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [01/2014 - ]»(ref-615120-S32832496182014050900000)
- REPLACE CLUTCH PEDAL SWITCH ASSEMBLY (FOR CLUTCH START SYSTEM). Refer to «REMOVAL [01/2014 - ]»(ref-615242-S11405931282014050900000)
- REPLACE IGNITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615241-S37701422032014050900000)
- REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615232-S41430119042014050900000)
- REPLACE IGNITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615241-S37701422032014050900000)
- REPLACE CLUTCH PEDAL SWITCH ASSEMBLY (FOR CLUTCH START SYSTEM). Refer to «REMOVAL [01/2014 - ]»(ref-615242-S11405931282014050900000)
- REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615232-S41430119042014050900000)
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [01/2014 - ]»(ref-615120-S32832496182014050900000)
- GO TO SMART KEY SYSTEM. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING [05/2013 - 01/2014]»(ref-615115-S30223459362014050900000)
- GO TO SMART KEY SYSTEM. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING [05/2013 - 01/2014]»(ref-615115-S30223459362014050900000)
- PERFORM ACTIVE TEST USING TECHSTREAM (OPERATE VACUUM SWITCHING VALVE FOR ACIS) Disconnect the vacuum hose from port F of the vacuum switching valve (for ACIS). Connect the Techstream to the DLC3. Start the engine. Enter the following menus: Powertrain / Engine / Active Test / Active the VSV for Intake Control. Operate the vacuum switching valve for ACIS. Check the vacuum switching valve air flow when switching the vacuum switching valve. OK Test Condition Specified Condition Vacuum switching valve is ON Air from port E flows out through port F Vacuum switching valve is OFF Air from port E flows out through air filter TEXT IN ILLUSTRATION *1 Air *2 Port F *3 Port E *4 Air Filter *a Vacuum Switching Valve is ON *b Vacuum Switching Valve is OFF NG --> See step 4 OK: Go to next step
- CHECK VACUUM HOSES (VACUUM SWITCHING VALVE (FOR ACIS) - INTAKE AIR CONTROL VALVE, INTAKE MANIFOLD) Check the vacuum hoses. Refer to «ON-VEHICLE INSPECTION [05/2013 - ] - Step 1»(ref-615245-S05242304412014050900000) . NG --> REPAIR OR REPLACE VACUUM HOSES OK: Go to next step
- INSPECT INTAKE MANIFOLD (INTAKE AIR CONTROL VALVE) Inspect the intake air control valve. Refer to «INSPECTION [05/2013 - ]»(ref-615249-S38367223342014050900000) . NG --> See step 9 OK --> See step 7
- INSPECT VACUUM SWITCHING VALVE ASSEMBLY (FOR ACIS) Inspect the vacuum switching valve assembly (for ACIS). Refer to «ON-VEHICLE INSPECTION [05/2013 - ]»(ref-615249-S25249650892014050900000) . NG --> See step 8 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (VACUUM SWITCHING VALVE (FOR ACIS) - ECM AND INTEGRATION RELAY) Disconnect the vacuum switching valve (for ACIS) connector. Disconnect the ECM connector. Remove the integration relay from the engine room relay block. Disconnect the integration relay connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition B19-1 - B30-27 (ACIS) Always Below 1 ohms B19-2 - 1B-4 Always Below 1 ohms B19-1 or B30-27 (ACIS) - Body ground Always 10 kohms or higher B19-2 or 1B-4 - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 6
- REPLACE ECM. Refer to «REMOVAL [01/2014 - ]»(ref-615228-S24796868852014050900000)
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to «PROBLEM SYMPTOMS TABLE [01/2014 - ]»(ref-615120-S32832496182014050900000)
- REPLACE VACUUM SWITCHING VALVE ASSEMBLY (FOR ACIS). Refer to «REMOVAL [01/2014 - ]»(ref-615249-S07640147832014050900000)
- REPLACE INTAKE MANIFOLD. Refer to «REMOVAL [01/2014 - ]»(ref-615249-S07640147832014050900000)
- CHECK DTC OUTPUT Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: System Select / Health Check. Check DTCs. RESULT Result Proceed to No DTC is output A DTC is output B B --> GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [05/2013 - 01/2014]»(ref-615234-S09686560772014050900000) A: Go to next step
- READ VALUE USING TECHSTREAM (MASTER CYLINDER SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / Master Cylinder Sensor. Read the value displayed on the Techstream. Techstream Display Measurement Item/Range Normal Condition Master Cylinder Sensor Master cylinder pressure sensor reading/ Min.: 0.00 V, Max.: 5.00 V Brake pedal released: 0.30 to 0.90 V Reading increases when brake pedal is depressed Check that the brake fluid pressure value of the "Master Cylinder Sensor" observed on the Techstream changes when the brake pedal is depressed. OK When the pedal is depressed, the voltage displayed on the Techstream increases. NG --> INSPECT BRAKE ACTUATOR ASSEMBLY OK: Go to next step
- READ VALUE USING TECHSTREAM (STOP LIGHT SWITCH AND ST1) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Stop Light Switch and ST1. Check the Data List indication when the brake pedal is depressed and released. OK Techstream Display Condition Specified Condition Stop Light Switch Brake pedal released OFF Brake pedal depressed ON ST1 Brake pedal released OFF Brake pedal depressed ON NG --> See step 11 OK: Go to next step
- INSPECT BRAKE PEDAL Inspect and adjust the brake pedal. Refer to «ADJUSTMENT [05/2013 - ]»(ref-615255-S09203939972014050900000) . HINT: If the stop light switch turns on too late, the start of brake override system control may be delayed; if it turns on too soon, brake override system control may begin too early. Therefore, it is necessary to conduct inspection of the brake pedal and stop light switch assembly. NG --> See step 10 OK: Go to next step
- READ VALUE USING TECHSTREAM (ACCELERATOR PEDAL POSITION SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %. Read the value displayed on the Techstream. OK Techstream Display Condition Specified Condition Accel Sens. No. 1 Volt % Accelerator Pedal Released --> Depressed --> Released Values smoothly change following accelerator pedal operation Accel Sens. No. 2 Volt % HINT: For numerical values of Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %, refer to the Data List. Refer to «DATA LIST / ACTIVE TEST [05/2013 - 01/2014]»(ref-615234-S35938653532014050900000) . NG --> See step 9 OK: Go to next step
- READ VALUE USING TECHSTREAM (VEHICLE SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Powertrain / Engine / Data List / Vehicle Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition Vehicle Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle driven at constant speed between 16.1 and 64.4 km/h (10 and 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the driving test. NG --> See step 8 OK: Go to next step
- READ VALUE USING TECHSTREAM (FR, FL, RR, RL WHEEL SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / FR Wheel Speed, FL Wheel Speed, RR Wheel Speed and RL Wheel Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition FR Wheel Speed FL Wheel Speed RR Wheel Speed RL Wheel Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle driven at constant speed between 16.1 and 64.4 km/h (10 and 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the driving test. NG --> INSPECT FRONT OR REAR SPEED SENSOR OK --> END
- GO TO METER / GAUGE SYSTEM (SPEED SIGNAL CIRCUIT). Refer to «Speed Signal Circuit»(ref-615252-S38134424382014050900000)
- REPLACE ACCELERATOR PEDAL POSITION SENSOR ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615228-S21579820712014050900000)
- REPAIR OR REPLACE BRAKE PEDAL. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615255-S37058945682014050900000)
- INSPECT STOP LIGHT SWITCH ASSEMBLY. Refer to «ON-VEHICLE INSPECTION [05/2013 - ]»(ref-615253-S02321685062014050900000)
- CHECK DTC OUTPUT Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: System Select / Health Check. Check DTCs. RESULT Result Proceed to No DTC is output A DTC is output B B --> GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART [01/2014 - ]»(ref-615234-S18237948652014050900000) A: Go to next step
- READ VALUE USING TECHSTREAM (MASTER CYLINDER SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / Master Cylinder Sensor. Read the value displayed on the Techstream. Techstream Display Measurement Item/Range Normal Condition Master Cylinder Sensor Master cylinder pressure sensor reading/ Min.: 0.00 V, Max.: 5.00 V Brake pedal released: 0.30 to 0.90 V Reading increases when brake pedal is depressed Check that the brake fluid pressure value of the "Master Cylinder Sensor" observed on the Techstream changes when the brake pedal is depressed. OK When the pedal is depressed, the voltage displayed on the Techstream increases. NG --> INSPECT BRAKE ACTUATOR ASSEMBLY OK: Go to next step
- READ VALUE USING TECHSTREAM (STOP LIGHT SWITCH AND ST1) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Stop Light Switch and ST1. Check the Data List indication when the brake pedal is depressed and released. OK Techstream Display Condition Specified Condition Stop Light Switch Brake pedal released OFF Brake pedal depressed ON ST1 Brake pedal released OFF Brake pedal depressed ON NG --> See step 11 OK: Go to next step
- INSPECT BRAKE PEDAL Inspect and adjust the brake pedal. Refer to «ADJUSTMENT [05/2013 - ]»(ref-615255-S09203939972014050900000) . HINT: If the stop light switch turns on too late, the start of brake override system control may be delayed; if it turns on too soon, brake override system control may begin too early. Therefore, it is necessary to conduct inspection of the brake pedal and stop light switch assembly. NG --> See step 10 OK: Go to next step
- READ VALUE USING TECHSTREAM (ACCELERATOR PEDAL POSITION SENSOR) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %. Read the value displayed on the Techstream. OK Techstream Display Condition Specified Condition Accel Sens. No. 1 Volt % Accelerator Pedal Released --> Depressed --> Released Values smoothly change following accelerator pedal operation Accel Sens. No. 2 Volt % HINT: For numerical values of Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %, refer to the Data List. Refer to «DATA LIST / ACTIVE TEST [01/2014 - ]»(ref-615234-S30683406662014050900000) . NG --> See step 9 OK: Go to next step
- READ VALUE USING TECHSTREAM (VEHICLE SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Powertrain / Engine / Data List / Vehicle Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition Vehicle Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle driven at constant speed between 16.1 and 64.4 km/h (10 and 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the driving test. NG --> See step 8 OK: Go to next step
- READ VALUE USING TECHSTREAM (FR, FL, RR, RL WHEEL SPEED) Connect the Techstream to the DLC3. Turn the ignition switch to ON and turn the Techstream on. Start the engine. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / FR Wheel Speed, FL Wheel Speed, RR Wheel Speed and RL Wheel Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition FR Wheel Speed FL Wheel Speed RR Wheel Speed RL Wheel Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle driven at constant speed between 16.1 and 64.4 km/h (10 and 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the driving test. NG --> INSPECT FRONT OR REAR SPEED SENSOR OK --> END
- GO TO METER / GAUGE SYSTEM (SPEED SIGNAL CIRCUIT). Refer to «Speed Signal Circuit»(ref-615252-S38134424382014050900000)
- REPLACE ACCELERATOR PEDAL POSITION SENSOR ASSEMBLY. Refer to «REMOVAL [05/2013 - ]»(ref-615228-S21579820712014050900000)
- REPAIR OR REPLACE BRAKE PEDAL. Refer to «REMOVAL [01/2014 - ]»(ref-615255-S34608868042014050900000)
- INSPECT STOP LIGHT SWITCH ASSEMBLY. Refer to «ON-VEHICLE INSPECTION [05/2013 - ]»(ref-615253-S02321685062014050900000)
- CHECK THAT MIL IS ILLUMINATED Perform troubleshooting in accordance with the table below. RESULT Result Proceed to MIL remains on A MIL does not illuminate B B --> See step 5 A: Go to next step
- CHECK WHETHER MIL TURNS OFF Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Check if any DTCs have been stored. Note down any DTCs. Clear the DTCs. Refer to «DTC CHECK / CLEAR [05/2013 - 01/2014]»(ref-615120-S02653872462014050900000) . Check if the MIL goes off. OK MIL goes off. NG --> See step 3 OK --> See step 8
- CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT IN WIRE HARNESS) Disconnect the ECM connector. Turn the ignition switch to ON. Check that the MIL is not illuminated. OK MIL is not illuminated. NG --> See step 4 OK --> See step 9
- CHECK HARNESS AND CONNECTOR (COMBINATION METER - ECM) Disconnect the ECM connector. Disconnect the combination meter connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A35-36 (W) or C50-20 (CHK) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 10
- CHECK THAT MIL IS ILLUMINATED Check if the MIL is illuminated when the ignition switch is turned to ON. OK MIL is illuminated. NG --> See step 6 OK --> END
- CHECK THAT ENGINE STARTS Turn the ignition switch to ON. Start the engine. RESULT Result Proceed to Engine starts A Engine does not start* B HINT: *: The Techstream cannot communicate with the ECM. B --> See step 12 A: Go to next step
- CHECK HARNESS AND CONNECTOR (COMBINATION METER - ECM) Disconnect the ECM connector. Disconnect the combination meter connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A35-36 (W) - C50-20 (CHK) Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 11
- REPAIR CIRCUITS INDICATED BY OUTPUT DTCS. Refer to «DIAGNOSTIC TROUBLE CODE CHART [05/2013 - 01/2014]»(ref-615234-S41552064272014050900000)
- REPLACE ECM. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615228-S17169059992014050900000)
- REPLACE COMBINATION METER ASSEMBLY. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615257-S18794010282014050900000)
- REPLACE COMBINATION METER ASSEMBLY. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615257-S18794010282014050900000)
- GO TO VC OUTPUT CIRCUIT. Refer to «VC Output Circuit»(ref-615235-S02476262812014050900000)
- CHECK THAT MIL IS ILLUMINATED Perform troubleshooting in accordance with the table below. RESULT Result Proceed to MIL remains on A MIL does not illuminate B B --> See step 5 A: Go to next step
- CHECK WHETHER MIL TURNS OFF Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Enter the following menus: Powertrain / Engine / Trouble Codes. Check if any DTCs have been stored. Note down any DTCs. Clear the DTCs. Refer to «DTC CHECK / CLEAR [01/2014 - ]»(ref-615120-S08989089142014050900000) . Check if the MIL goes off. OK MIL goes off. NG --> See step 3 OK --> See step 8
- CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT IN WIRE HARNESS) Disconnect the ECM connector. Turn the ignition switch to ON. Check that the MIL is not illuminated. OK MIL is not illuminated. NG --> See step 4 OK --> See step 9
- CHECK HARNESS AND CONNECTOR (COMBINATION METER - ECM) Disconnect the ECM connector. Disconnect the combination meter connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A35-36 (W) or C50-20 (CHK) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 10
- CHECK THAT MIL IS ILLUMINATED Check if the MIL is illuminated when the ignition switch is turned to ON. OK MIL is illuminated. NG --> See step 6 OK --> END
- CHECK THAT ENGINE STARTS Turn the ignition switch to ON. Start the engine. RESULT Result Proceed to Engine starts A Engine does not start* B HINT: *: The Techstream cannot communicate with the ECM. B --> See step 12 A: Go to next step
- CHECK HARNESS AND CONNECTOR (COMBINATION METER - ECM) Disconnect the ECM connector. Disconnect the combination meter connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition A35-36 (W) - C50-20 (CHK) Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 11
- REPAIR CIRCUITS INDICATED BY OUTPUT DTCS. Refer to «DIAGNOSTIC TROUBLE CODE CHART [01/2014 - ]»(ref-615234-S09827197572014050900000)
- REPLACE ECM. Refer to «REMOVAL [01/2014 - ]»(ref-615228-S24796868852014050900000)
- REPLACE COMBINATION METER ASSEMBLY. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615257-S18794010282014050900000)
- REPLACE COMBINATION METER ASSEMBLY. Refer to «REMOVAL [05/2013 - 01/2014]»(ref-615257-S18794010282014050900000)
- GO TO VC OUTPUT CIRCUIT. Refer to «VC Output Circuit»(ref-615235-S18823322242014050900000)