How to Replace the Outlet Hose Assembly, Radiator Opel Vivaro A

Remove

1. 1. Disconnect battery negative lead
2. 2. Release coolant hose (1) from support clip (2) of resonance chamber

3. 3. Release resonance chamber (3) with ducting hose from air cleaner cover • Release strap (1) from support bracket (2) • Position resonance chamber to one side

4. 4. Release clip (1) from 2x coolant hose

5. 5. Drain cooling system – see operation “Cooling System, Drain and Refill”
6. 6. Raise vehicle
7. 7. Disconnect lower right branch (3) of outlet hose assembly from coolant inlet pipe (1) • Release clip (2)

8. 8. Disconnect lower left branch (1) of outlet hose assembly from radiator (3) • Release clip (2)

9. 9. Lower vehicle
10. 10. Disconnect coolant hose (1) of outlet hose assembly from heater core • Release clip (2)

11. 11. Release coolant hose (2) from harness support bracket (3) • Release from clip (1)

12. 12. Remove outlet hose assembly from engine compartment

Install

13. 13. Position new outlet hose assembly to engine compartment
14. 14. Secure coolant hose (2) of outlet hose assembly to harness support bracket (3) • Secure to clip (1)

15. 15. Connect coolant hose (1) to heater core • Secure clip (2)

16. 16. Raise vehicle
17. 17. Connect lower left branch (1) of outlet hose assembly to radiator (3) • Secure clip (2)

18. 18. Connect lower right branch (3) of outlet hose assembly to coolant inlet pipe (1) • Secure clip (2)

19. 19. Lower vehicle
20. 20. Secure clip (1) to 2x coolant hose

21. 21. Install resonance chamber (3) with ducting hose to air cleaner cover • Secure strap (1) to support bracket (2)

22. 22. Secure coolant hose (1) to support clip (2) of resonance chamber

23. 23. Connect battery negative lead
24. 24. Program all volatile memories
25. 25. Bleed cooling system – see operation “Cooling System, Drain and Refill”