Remove
- 1. Remove all pistons with con-rods
- 2. Removing piston rings • Remove piston rings using piston ring pliers (1)
- 3. Clean ring grooves
Note. Clean piston ring groove for rectangular compression ring (2), tapered compression ring (3) and oil scraper ring (4) using ground side of an old piston ring.
- 4. Checking gap • Insert piston rings in cylinder • Check gap using feeler gauge
Note. Permitted piston ring gap - see "Technical Data"
Install
- 5. Attach piston rings
Note. Use piston ring pliers to insert piston rings into ring groove with "TOP" marking facing up
- 6. Adjust piston rings • Piston rings (I), rectangular compression ring (1) and tapered compression ring (2) offset by 180° • Offset oil scraper rings (3) (II) 25 - 50 mm to right and left of intermediate ring gap
- 7. Check piston ring vertical play • Check using feeler gauge in ring groove
- 8. Replace piston rings • 3 pistons
- 9. Install all pistons with con-rods