INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
| WARNING | When the engine and Intake-air system are hot, they can badly burn. Turn off the engine and wait until they are cool before removing the intake-air system. Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage and dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure". (See BEFORE REPAIR PROCEDURE .) |
Scheme 137
- Disconnect the negative battery cable.
- Remove in the order indicated in the table.
- Install in the reverse order of removal.
Fresh-air Duct Removal Note
- Remove the fuse box, battery and battery tray before removing the fresh-air duct. (See BATTERY REMOVAL/INSTALLATION .)
Resonance Chamber Removal Note
- Remove the front mudguard (LH) before removing the resonance chamber. (See FRONT FENDER PANEL REMOVAL/INSTALLATION .)
Throttle Body Removal Note
- Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT .)
Dynamic Chamber Removal Note
Fuel Distributor Removal Note
- Disconnect the fuel injector connector and fuel hoses using the SST before removing the fuel distributor. (See FUEL INJECTOR REMOVAL/INSTALLATION .)
Scheme 138
Scheme 138: Intake Manifold Installation Note
- Tighten the intake manifold installation bolts in the order indicated. Tightening torque 8-12 N.m {82-122 kgf.cm, 72-105 in.lbf}
Scheme 139
Scheme 139: Dynamic Chamber Installation Note
- Tighten the dynamic chamber installation bolts in the order indicated. Tightening torque 8-12 N.m {82-122 kgf.cm, 72-105 in.lbf}
Accelerator Cable Installation Note
- Carry out the "ACCELERATOR CABLE ADJUSTMENT" procedure after installing the accelerator cable. (See «ACCELERATOR CABLE ADJUSTMENT»(ref-178035-S19607563922005061000000) )
Scheme 140
Scheme 140: Free Play Inspection
- Verify that the throttle valve is closed.
- Push the cable into the housing without turning the throttle plate and put a white mark on the cable at the end of the housing.
- Release the cable and measure the distance the white mark to the end of the cable housing. If not within the specification, adjust the accelerator cable. (See «ACCELERATOR CABLE ADJUSTMENT»(ref-178035-S19607563922005061000000) .) Free play 1.5-4.0 mm {0.06-0.15 in}
Scheme 141
Scheme 141: ACCELERATOR CABLE ADJUSTMENT
- Move the white locking tab A to the unlock position.
- Turn stopper B to the unlock position. NOTE: If stopper B will not unlock, it may be necessary to carefully bend tab C out using a suitable tool.
- To adjust the free play, push or pull the throttle cable housing directly behind the spring.
- Measure the throttle cable free paly, making sure that it is within the specification. Free play 1.5-4.0 mm {0.06-0.15 in}
- Turn stopper B to lock position.
- Move the white locking tab A to the lock position.
- Verify correct accelerator operation.
