FLUID CAPACITIES
| Application | Refill - Qts. (L) | Dry Fill - Qts. (L) |
|---|---|---|
| Millenia | N/A | 8.2 (7.8) |
| 626 | N/A | 8.5 (8.0) |
TRANSAXLE FLUID CAPACITIES
TORQUE CONVERTER
- Torque converter is a sealed unit and cannot be disassembled for service. Inspect for damage and cracks. Replace torque converter if defective. Remove any rust from pilot hub and boss of converter. Replace torque converter if converter boss bushing inner diameter exceeds specification. Maximum bushing diameter on converter is 2.090" (53.076 mm).
- Flush torque converter. After converter is removed from cleaner, thoroughly drain solvent through hub. Add about 0.53 qt. (0.5L) clean ATF to converter. Agitate fluid by hand. Drain ATF from converter.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) | |
|---|---|---|
| Bearing Housing Mounting Bolt | 20-25 (27-34) | |
| Detent Spring Bolt | 11-15 (15-20) | |
| Idler Gear Lock Nut | 109-144 (148-195) | |
| Manual Plate Nut | 31-40 (42-54) | |
| Manual Shaft Nut | 24-33 (33-45) | |
| Oil Pipe | 12-17 (16-23) | |
| Oil Pump Bolt | 14-18 (19-24) | |
| Piston Stem Lock Nut | 19-28 (26-38) | |
| Ring Gear Bolt | 58-68 (79-93) | |
| Spool Plug | 24-34 (32-47) | |
| Transaxle Case-To-Converter Housing Bolt | 28-38 (38-52) | |
| INCH Lbs. (N.m) | ||
| 1-2 Accumulator Plate Bolt | 58-69 (7-8) | |
| 2-3 Accumulator Piston Bolt | 70-95 (8-11) | |
| 2-4 Brake Band Piston Stem | 104-130 (12-15) | |
| 3-2 Solenoid Bolt | 58-69 (7-8) | |
| Actuator Support | 96-121 (11-14) | |
| Bearing Cover Installation Bolts | 96-121 (11-14) | |
| Bearing Housing Baffle Plate Bolt | 35-51 (4-6) | |
| Control Valve Body Cover Bolts | 74-95 (8-11) | |
| Control Valve Body-To-Transaxle Case Bolts | 96-130 (11-15) | |
| Differential Cover Screws | 709-95 (8-11) | |
| Differential Ring Gear Bolts | 83-99 (11-15) | |
| Front Control Valve Body Mounting Bolts | 58-69 (7-8) | |
| Input/Turbine Speed Sensor | 48-69 (5-8) | |
| Main Separator Plate Nuts | 15-19 (1.7-2.2) | |
| N-R Plate Bolt | 58-69 (6.5-7.8) | |
| Oil Baffle Bolt | 58-69 (7-8) | |
| Oil Dipstick & Oil Filler Tube Bolt | 70-95 (8-11) | |
| Oil Pan Bolts | 74-95 (8-11) | |
| Oil Pipe Component Bolt | 58-69 (7-8) | |
| Oil Strainer Bolts | 70-95 (8-11) | |
| Pre-Main Control Valve Body Plate Bolts | 58-69 (7-8) | |
| Rear Control Valve Body Bolts | 58-69 (7-8) | |
| Shift Solenoid A Bolt | 58-69 (7-8) | |
| Solenoid Valve Body Bolts | 58-69 (7-8) | |
| TCC Solenoid Valve Bolt | 58-69 (7-8) | |
| TFT Sensor Bolt | 70-95 (8-11) | |
| TR Switch | 70-95 (8-11) | |
TORQUE SPECIFICATIONS
TRANSAXLE SPECIFICATIONS
| Application | Specification | ||
|---|---|---|---|
| 2-3 Accumulator | |||
| "O" Ring Inner Diameter | 1.06" (26.8 mm) | ||
| 2-4 Brake Band | |||
| Piston Stem Stroke | 0.0394-0.0472" (1.0-1.2 mm) | ||
| 2-4 Brake Band Servo Piston "D" Ring Inner Diameter | |||
| Small "D" Ring | 1.16" (29.4 mm) | ||
| Large "D" Ring | 2.59" (65.9 mm) | ||
| 2-4 Brake Band Servo Retainer "O" Ring Inner Diameter | 2.87" (72.9 mm) | ||
| 3-4 Clutch | |||
| No. Of Drive/Driven Plates | 4/4 | ||
| Drive Plate Thickness | |||
| Standard | 0.063" (1.6 mm) | ||
| Minimum | 0.059" (1.5 mm) | ||
| 3-4 Clutch Clearance | .051-.059" (1.30-1.50 mm) | ||
| 3-4 Clutch Piston Seal Ring Inner Diameter | |||
| Inner Seal | 2.32" (59.0 mm) | ||
| Outer Seal | 4.154" (105.5 mm) | ||
| Bearing Cover Component "O" Ring Inner Diameter | 33.5" (85.1 mm) | ||
| Differential | |||
| Backlash | |||
| Standard | 0.0020-0.0059" (0.05-0.15 mm) | ||
| Maximum | 0.020" (0.5 mm) | ||
| Bearing Preload | |||
| Torque Wrench | 27-35 INCH Lbs. (3.0-3.9 N.m) | ||
| Pull Scale | 6.6-8.8 Lbs. (30.0-51.0 N) | ||
| Brake Snap Ring-To-Retaining Plate Clearance, Low-Reverse Brake | .059-.071" (1.50-1.80 mm) | ||
| Carrier Hub | |||
| Clearance Between Pinion Washer & Planet Carrier (Maximum) | 0.008-0.028" (0.2-0.7 mm) | ||
| Coasting Clutch | |||
| No. Of Drive/Driven Plates | 2/3 | ||
| Drive Plate Thickness | |||
| Standard | 0.063" (1.6 mm) | ||
| Minimum | 0.059" (1.5 mm) | ||
| Coasting Clutch Clearance | 0.039-0.047" (1.00-1.20 mm) | ||
| Coasting Clutch Drum Seal Ring Inner Diameter | |||
| Inner Seal | 2.796" (71.02 mm) | ||
| Outer Seal | 5.394" (137.0 mm) | ||
| Coasting Clutch Piston Seal Ring Inner Diameter | 4.804" (122.02 mm) | ||
| Forward Clutch | |||
| No. Of Drive/Driven Plates | 3/3 | ||
| Drive Plate Thickness | |||
| Standard | 0.063" (1.6 mm) | ||
| Minimum | 0.059" (1.5 mm) | ||
| Clutch Clearance | 0.039-0.047" (1.00-1.20 mm) | ||
| Idler Gear | |||
| Idler Gear Bearing Preload | |||
| Using Torque Wrench | 0.27-7.8 INCH Lbs. (0.03-3.9 mm) | ||
| Using Pull Scale | 0.07-1.89 lbf (0.3-.8. N) | ||
| "O" Ring Diameter | 1.30" (33.0 mm) | ||
| Low And Reverse Brake | |||
| No. Of Drive/Driven Plates | 4/4 | ||
| Drive Plate Thickness | |||
| Standard | 0.063" (1.6 mm) | ||
| Minimum | 0.059 (1.5 mm) | ||
| Low And Reverse Brake Clearance | 0.06-0.07" (1.5-1.8 mm) | ||
| Low And Reverse Brake Piston Seal Ring Inner Diameter | |||
| Inner Seal | 6.161" (156.5 mm) | ||
| Outer Seal | 7.402" (188.0 mm) | ||
| Oil Pump | |||
| Outer & Inner Rotor Clearance | |||
| Standard | 0.0008-0.0016" (.020-.040 mm) | ||
| Maximum | 0.0019" (.05 mm) | ||
| Spool Outer Diameter | |||
| Standard | 0.5500-0.5503" (13.970-13.980 mm) | ||
| Minimum | 0.5500 (13.970 mm) | ||
| Clearance Between Oil Pump Base & Inner Rotor | |||
| Standard | 0.00157-0.00453" (0.040-0.115 mm) | ||
| Maximum | 0.00453" (0.115 mm) | ||
| Seal Ring Inner Diameter | 2.026" (51.45 mm) | ||
| Output Gear | |||
| Output Gear Bearing Preload | |||
| Using Torque Wrench | 10-17 INCH Lbs. (1.1-1.9 mm) | ||
| Using Pull Scale | 2.5-4.4 lbf (11-19 N) | ||
| Seal Ring Inner Diameter | 1.44" (36.6 mm) | ||
| Reverse Clutch | |||
| No. Of Drive/Driven Plates | 2/2 | ||
| Drive Plate Thickness | |||
| Standard | 0.063" (1.6 mm) | ||
| Minimum | 0.055 (1.4 mm) | ||
| Reverse Clutch Clearance | 0.059-0.071" (1.50-1.80 mm) | ||
| Reverse Clutch Piston Seal Ring Inner Diameter | |||
| Inner Seal | 6.319" (160.5 mm) | ||
| Outer Seal | 7.402" (188.0 mm) | ||
| Small Sun Gear | |||
| Bushing Inner Diameter (Maximum) | 0.945" (24.0 mm) | ||
| Sun Gear Drum Inner Diameter | 1.31" (33.4 mm) | ||
| Sun Gear Drum | |||
| Bushing Inner Diameter (Maximum) | 1.32" (33.4 mm) | ||
| Torque Converter Bushing Inside Diameter | |||
| Standard | 2.088" (53.033 mm) | ||
| Maximum | 2.009" (53.076 mm) | ||
| Total End Play | 0.010-0.019" (0.25-0.50 mm) | ||
TRANSAXLE SPECIFICATIONS