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Automatic Transaxle Control System - 2.0L: Other Kia Sportage III

Automatic Trans 22 illustrations ~734 words

TCM Learning

When shift shock is occurred or parts related with the transaxle are replaced, TCM learning should be performed. In the following case, TCM learning is required.

  1. Transaxle assembly replacement
  2. TCM replacement
  3. TCM upgrading

Scheme 188

Scheme 188
  1. TCM learning condition ATF temperature: 40~100°C (104~212°F)
  2. TCM learning procedure Stop learning Repeat the below shift pattern four times or more with stepping on the brake. Driving learning
  1. Drive the vehicle through all gears at D range. Drive from stop to 1st to 2nd to 3rd to 4th to 5th to 6th with keeping fixed throttle open.
  2. Down shift from 6th to 5th, 5th to 4th, 4th to 3rd, 3rd to 2nd, 2nd to 1st.
  3. Repeat the above driving pattern four times or more.

Up-shift throttle open: 15~25%

Scheme 189

Scheme 189: Circuit Diagram

Scheme 190

Scheme 190: Vehicle Components

Scheme 191

Scheme 191: Transaxle Components

Functions

  1. Monitors the vehicle's operating conditions to determine the optimal gear setting.
  2. Performs a gear change if the current gear setting differs from the identified optimal gear setting.
  3. Determines the need for damper clutch (D/C) activation and engages the clutch accordingly.
  4. Calculates the optimal line pressure level by constantly monitoring the torque level and adjusts the pressure accordingly.
  5. Diagnoses the automatic transaxle for faults and failures.

Scheme 192

Scheme 192

Scheme 193

Scheme 193: TCM Connector And Terminal Function

TCM Terminal Function

Connector (CHG-AG)

PinDescription
1
2Line pressure control solenoid valve (LINE_VFS)
3Torque converter control solenoid valve (T/CON_VFS)
435R clutch control solenoid valve (35R/C_VFS)
5
6
7Inhibitor switch signal "S1"
8Inhibitor switch signal "S2"
9Inhibitor switch signal "S3"
10Inhibitor switch signal "S4"
11
12
13
14
15
16
17
18
19
20
21
22
23Underdrive brake control solenoid valve (UD/B_VFS)
2426 brake control solenoid valve (26/B_VFS)
25Overdrive clutch control solenoid valve (OD/C_VFS)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44Ground (Power 1)
45Ground (Power 2)
46Shift lock solenoid
47
48Oil temperature sensor (-)
49
50
51
52Sports mode select switch
53
54
55
56
57
58
59
60
61
62
63
64
65Shift solenoid valve (SS-B)
66Shift solenoid valve (SS-A)
67Battery (B+)
68
69Oil temperature sensor (+)
70
71
72
73Output speed sensor signal
74Sports mode up switch
75
76
77
78
79
80
81
82
83
84
85
86Solenoid supply power 1
87Solenoid supply power 2
88Battery (B+)
89
90Output speed sensor power
91Input speed sensor power
92
93
94Input speed sensor signal
95Sports mode down switch
96
97
98
99
100
101
102
103
104
105

CONNECTOR TERMINALS REFERENCE CHART

Connector (CHG-AG)

PinDescriptionConditionInput/output value
TypeLevel
1
2Line pressure control solenoid valve (LINE_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
3Torque converter control solenoid valve (T/CON_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
435R clutch control solenoid valve (35R/C_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
5
6
7Inhibitor switch signal "S1"HighInput0V/Battery voltage level
Low9V < Battery voltage level < 16V
8Inhibitor switch signal "S2"HighInput0V/Battery voltage level
Low9V < Battery voltage level < 16V
9Inhibitor switch signal "S3"HighInput0V/Battery voltage level
Low9V < Battery voltage level < 16V
10Inhibitor switch signal "S4"HighInput0V/Battery voltage level
Low9V < Battery voltage level < 16V
11
12
13
14
15
16
17
18
19
20
21
22
23Underdrive brake control solenoid valve (UD/B_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
Power supply: V_SOL2
2426 brake control solenoid valve (26/B_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
Power supply: V_SOL2
25Overdrive clutch control solenoid valve (OD/C_VFS)Output0V/Battery voltage level
9V < Battery voltage level < 16V
Power supply: V_SOL1
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44Ground (Power 1)Ground0V
45Ground (Power 2)Ground0V
46Shift lock solenoidHighOutput0V/Battery voltage level
Low9V < Battery voltage level < 16V
47
48Oil temperature sensor (-)Ground0V
49
50
51
52Sports mode select switchSport modeInput0V/Battery voltage level
Other9V < Battery voltage level < 16V
53
54
55
56
57
58
59
60
61
62
63
64
65Shift solenoid valve (SS-B)HighOutput0V/Battery voltage level
Low9V < Battery voltage level < 16V
66Shift solenoid valve (SS-A)HighOutput0V/Battery voltage level
Low9V < Battery voltage level < 16V
67Battery power (B+)ONPower0V/Battery voltage level
OFF9V < Battery voltage level < 16V
68
69Oil temperature sensor (+)ONInput0V/3.3V
OFF
70
71
72
73Output speed sensor signalHighInput0.7V/1.4V
Low
74Sports mode up switchUp ONInput0V/Battery voltage level
Other9V < Battery voltage level < 16V
75
76
77
78
79
80
81
82
83
84
85
86Solenoid supply power 1ONPower0V/Battery voltage level
OFF9V < Battery voltage level < 16V
87Solenoid supply power 2ONPower0V/Battery voltage level
OFF9V < Battery voltage level < 16V
88Battery power (B+)ONPower0V/Battery voltage level
OFF9V < Battery voltage level < 16V
89
90Output speed sensor powerONPower0V/7.5V
OFF
91Input speed sensor powerONPower0V/7.5V
OFF
92
93
94Input speed sensor signalHighInput0.7V/1.4V
Low
95Sports mode down switchDown ONInput0V/Battery voltage level
Other9V < Battery voltage level < 16V
96
97
98
99
100
101
102
103
104
105

CONNECTOR TERMINALS REFERENCE CHART

Scheme 194

Scheme 194: Circuit Diagram

Scheme 195

Scheme 195

Signal Code Table

PP-RRR-NNN-DD
S11000111
S20001100
S31100000
S41111110

SIGNAL CODE REFERENCE CHART

Scheme 196

Scheme 196: Circuit Diagram

Scheme 197

Scheme 197: Removal

Scheme 198

Scheme 198

Scheme 199

Scheme 199

Scheme 200

Scheme 200
  1. Place the shift lever into the "N" position.
  2. Remove the air duct (A).
  3. Remove the air cleaner assembly. Refer to " «INTAKE MANIFOLD»(ref-584559-S04578570072013110400000) ". Disconnect the breather hose (A) and brake booster intensifier hose. Disconnect the air intake hose and then remove the air cleaner assembly (B).
  4. Remove the battery and the battery tray. Refer to «BATTERY»(ref-584563-S16022409312013110400000) .
  5. Disconnect the inhibitor switch connector (A).
  6. Remove the shift cable mounting nut (B).
  7. Remove the manual control lever (A) and the washer (B) after removing a nut (C).
  8. Remove the inhibitor switch (A) after removing the bolts (2 ea).

Scheme 201

Scheme 201

Scheme 202

Scheme 202

Scheme 203

Scheme 203
  1. Check that the shift lever is placed in the "N" position
  2. Install the inhibitor switch (A). NOTE: Lightly tighten the inhibitor switch mounting bolts so that necessary adjustments can be made.
  3. Install the manual control lever (A) and the washer (B). NOTE: Lightly tighten the manual control lever nut (C) so that necessary adjustments can be made.
  4. Align the hole (D) in the manual control lever with the "N" position hole (E) of the inhibitor switch and then insert the SST inhibitor switch guide pin (09480-A3800).
  5. Tighten the nut and bolts with the specified torque.
  6. Remove the SST (09480-A3800) from the hole.
  7. Connect the inhibitor switch connector (A).
  8. Install the shift cable by tightening nut (B). NOTE: Lightly tighten the shift cable mounting nut (B) so that necessary adjustments can be made.
  9. Push the shift cable to the arrow "F" to eliminate free play and then tighten the nut (A) with the specified torque. Tightening torque: 9.8 ~ 14.7 N.m (1.0 ~ 1.5 Kgf.m, 7.2 ~ 10.9 lb-ft)
  10. Install the battery and the battery tray. Refer to «BATTERY»(ref-584563-S16022409312013110400000) .
  11. Install the air cleaner assembly. Connect the breather hose (A) and brake booster intensifier hose. Connect the air intake hose and then remove the air cleaner assembly (B).
  12. Install the air duct (A).

Scheme 204

Scheme 204: Components

Scheme 205

Scheme 205: Shift Lever Assembly Replacement

Scheme 206

Scheme 206
  1. Remove the center console assembly. Refer to " «INTERIOR (CONSOLE)»(ref-584487-S06307377062013110400000) ".
  2. Disconnect sports mode connector (A).
  3. Take off the clip (A) and then remove the shift cable (B).
  4. Remove the shift lever assembly (D) by removing the bolts (C-4 ea). Tightening torque: 8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)
  5. Installation is the reverse of removal.

Note. Make sure vehicle does not roll before setting room side shift lever and T/M side manual control lever to "N" position.

Scheme 207

Scheme 207: Control Cable Replacement

Scheme 208

Scheme 208

Scheme 209

Scheme 209
  1. Remove the center console assembly. Refer to " «INTERIOR (CONSOLE)»(ref-584487-S06307377062013110400000) "
  2. Take off the clip (A) and then remove the control cable (B).
  3. Remove the control cable assembly in the vehicle after removing the nuts (B) and the retainer (A). Tightening torque: 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8~8.7 lb-ft)
  4. Remove the nut (C).
  5. Remove the cable (B) from the bracket (A) at transaxle assembly side Refer to " «AUTOMATIC TRANSAXLE»(ref-584556-S23282799422013110400000) ".
  6. Remove the control cable inside of cab.