Automatic Transaxle Control System - Optima Hev: Other Kia Optima III рестайлинг

TCM Learning

When shift shock occurs or parts related with the transaxle are replaced, TCM learning should be performed.

In the following case, TCM learning is required.

1. Transaxle assembly replacement
2. TCM replacement
3. Valve body replacement
4. TCM upgrading

Scheme 133

1. TCM learning condition ATF temperature: 40 ~ 95°C (104 ~ 203°F)
2. TCM learning procedure Stop learning Repeat the below shift pattern four times or more with stepping on the brake.

Scheme 134

1. Drive the vehicle through all gears at D range. Drive from stop to 1st to 2nd to 3rd to 4th to 5th to 6th with keeping fixed throttle open.
2. Down shift from 6th to 5th, 5th to 4th, 4th to 3rd, 3rd to 2nd, 2nd to 1st.
3. Repeat the driving pattern four times or more. Upshift throttle open: 10 ~ 15%

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Functions

1. Monitors the vehicle's operating conditions to determine the optimal gear setting.
2. Performs a gear change if the current gear setting differs from the identified optimal gear setting.
3. Calculates the optimal line pressure level by constantly monitoring the torque level and adjusts the pressure accordingly.
4. Diagnoses the automatic transaxle for faults and failures.

Scheme 138

TCM terminal function

CONNECTOR [CHG-A] INFORMATION

CONNECTOR [CHG-K] INFORMATION

TCM Terminal input/output signal

CONNECTOR [CHG-A] INFORMATION

CONNECTOR [CHG-K] INFORMATION

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Signal Code

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Scheme 142

1. Shut off the high voltage circuit. (Refer to «HIGH VOLTAGE SHUT-OFF PROCEDURE»(ref-675050-S21464474132014120400000) )
2. Place the shift lever into the "N" position.
3. Remove the under cover (A).
4. Drain the coolant of hybrid motor cooling system. (Refer to «COOLANT»(ref-675058-S26752267332014120400000) )
5. Remove the air duct (A).
6. Remove the air cleaner assembly. Disconnect the breather hose (A). Disconnect the air intake hose (B) and then remove the air cleaner assembly (C).
7. Remove the hybrid power control unit (HPCU) assembly. (Refer to «REPAIR PROCEDURES»(ref-675059-S29553323622014120400000) )
8. Remove the tray (A).
9. Remove the inhibitor switch (A).
10. Remove the shift cable mounting nut (B).
11. Remove the manual control lever (B) and the washer after removing a nut (A).
12. Remove the inhibitor switch (A) after removing the bolts (2ea).

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Scheme 146

1. Check that the shift lever is placed in the "N" position.
2. Install the inhibitor switch (A). NOTE: Lightly tighten the inhibitor switch mounting bolts so that necessary adjustments can be made.
3. Install the manual control lever (B). NOTE: Lightly tighten the manual control lever nut (A) so that necessary adjustments can be made.
4. Align the hole (A) in the manual control lever with the "N" position hole (B) of the inhibitor switch and then insert the SST inhibitor switch guide pin (09480-A3800).
5. Tighten the nut (A) and bolts (B) with the specified torque. Tightening torque: A : 17.7 ~ 24.5 N.m (1.8 ~ 2.5 kgf.m, 13.0 ~ 18.1 lb-ft) B : 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
6. Remove the SST (09480-A3800).
7. Connect the inhibitor switch connector (A).
8. Install the shift cable by tightening nut (B). NOTE: Lightly tighten the shift cable mounting nut (B) so that necessary adjustments can be made.
9. Push the shift cable to the arrow "F" to eliminate free play and then tighten the nut (A) with the specified torque. Tightening torque : 9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)
10. Install the tray (A). Tightening torque : 19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)
11. Install the hybrid power control unit assembly. (Refer to «INSTALLATION»(ref-675059-S00712722432014120400000) )
12. Install the air cleaner assembly. connect the breather hose (A). connect the air intake hose (B) and then install the air cleaner assembly (C). Tightening torque: Hose clamp bolt: 2.9 ~ 4.9 N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6 lb-ft) Air cleaner assembly bolts: 7.8 ~ 9.8 N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2 lb-ft) NOTE: When installing the air intake hose, the plate of the hose clamp must be in line with the stopper of the hose. When installing the air intake hose, the center of the mark of hose must be in line with the throttle body rib.
13. Install the air duct (A). Tightening torque: 7.8 ~ 9.8 N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2 lb-ft)
14. Install the under cover (A). Tightening torque: 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
15. Connect the high voltage circuit.
16. Refill the hybrid motor cooling system with coolant and then perform the air bleeding using the GDS. (Refer to «COOLANT»(ref-675058-S26752267332014120400000) )

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Scheme 151

1. Disconnect the 12V battery negative (-) cable.
2. Remove the knob (A) and boot (B) by pulling the direction of arrow after removing the boots from the console upper cover.
3. Remove the floor console assembly. (Refer to «CONSOLE»(ref-675054-S24429339762014120400000) )
4. Disconnect the main connector (A).
5. Disconnect the shift cable (A) from the shift lever.
6. Remove the bolt (A-4) and remove the shift lever assembly (B). Tightening torque : 8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1lb-ft)