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General Information (Fuel System) - 2.0L - Except Hev: Other Hyundai Sonata VI

Testing & Diagnostics 6 illustrations ~872 words

FUEL DELIVERY SYSTEM

ItemsSpecification
Fuel TankCapacity70 lit. (18.5 U.S.gal., 74.0 U.S.qt., 61.6 lmp.qt.)
Fuel FilterTypePaper type
Fuel PressureLow Pressure Fuel Line495 ~ 505 kPa (5.1 ~ 5.2 kgf/cm 2 , 71.8 ~ 73.2 psi)
High Pressure Fuel Line5.0 ~ 12.0 MPa (51.0 ~ 122.4 kgf/cm 2 , 725.2 ~ 1740.5 psi)
Fuel PumpTypeElectrical, in-tank type
Driven byElectric motor
High Pressure Fuel PumpTypeMechanical type
Driven byCamshaft

ITEM SPECIFICATION CHART

SENSORS

Manifold Absolute Pressure Sensor (MAPS) #1

  1. Type: Piezo-resistive pressure sensor type
  2. Specification PIEZO-RESISTIVE PRESSURE SENSOR SPECIFICATION CHART Pressure [kPa (kgf/cm 2 , psi)] Output Voltage (V) 20.0 (0.20, 2.9) 0.79 46.7 (0.47, 6.77) 1.84 101.3 (1.03, 14.7) 4.0

Intake Air Temperature Sensor (IATS)

  1. Type: Thermistor type
  2. Specification TEMPERATURE RESISTANCE REFERENCE CHART Temperature Resistance (kohms) °C °F -40 -40 40.93 ~ 48.35 -20 -4 13.89 ~ 16.03 0 32 5.38 ~ 6.09 10 50 3.48 ~ 3.90 20 68 2.31 ~ 2.57 40 104 1.08 ~ 1.21 50 122 1.56 ~ 1.74 60 140 0.54 ~ 0.62 80 176 0.29 ~ 0.34

Manifold Absolute Pressure Sensor (MAPS) #2

  1. Type: Piezo-resistive pressure sensor type
  2. Specifications VOLTAGE SPECIFICATION CHART Pressure [kPa (kgf/cm 2 , psi)] Output Voltage (V) 20.0 (0.20, 2.9) 0.79 46.7 (0.47, 6.77) 1.84 101.3 (1.03, 14.7) 4.0

Engine Coolant Temperature Sensor (ECTS)

  1. Type: Thermistor type
  2. Specification TEMPERATURE RESISTANCE REFERENCE CHART Temperature Resistance (kohms) °C °F -40 -40 48.14 -20 -4 14.13 ~ 16.83 0 32 5.79 20 68 31 ~ 2.59 40 104 1.15 60 140 0.59 80 176 0.32

Throttle Position Sensor (TPS) [integrated into ETC Module]

  1. Type: Variable resistor type
  2. Specification VOLTAGE SPECIFICATION CHART Throttle Angle (°) Output Voltage (V) TPS1 TPS2 0 0 5.0 10 0.48 4.52 20 0.95 4.05 30 1.43 3.57 40 1.90 3.10 50 2.38 2.62 60 2.86 2.14 70 3.33 1.67 80 3.81 1.19 90 4.29 0.71 100 4.76 0.24 105 5.0 0 C.T (6~15°) 0.29 ~ 0.71 4.29 ~ 4.71 W.O.T (93~102°) 4.43 ~ 4.86 0.14 ~ 0.57 ITEM RESISTANCE REFERENCE CHART Item Resistance (kohms) TPS1 0.875 ~ 1.625 [20°C (68°F)] TPS2 0.875 ~ 1.625 [20°C (68°F)]

Crankshaft Position Sensor (CKPS)

  1. Type: Hall effect type

Camshaft Position Sensor (CMPS)

  1. Type: Hall effect type

Knock Sensor (KS)

  1. Type: Piezo-electricity type
  2. Specification ITEM SPECIFICATION CHART Item Specification Capacitance (pF) 850 ~ 1,150

Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]

  1. Type: Zirconia (ZrO2) [Linear] Type
  2. Specification ITEM SPECIFICATION CHART Item Specification Heater Resistance (ohms) 2.5 ~ 4.0 [20°C (69.8°F)]

Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]

  1. Type: Zirconia (ZrO2) [Binary] Type
  2. Specification VOLTAGE SPECIFICATION CHART A/F Ratio (lambda) Output Voltage (V) RICH Approx. 0.9 LEAN Approx. 0.04 ITEM SPECIFICATION CHART Item Specification Heater Resistance (ohms) 3.3 ~ 4.1 [21°C (69.8°F)]

Rail Pressure Sensor (RPS)

Scheme 344

Scheme 344
  1. Type: Piezo-electricity type
  2. Specification

EWGA Position Sensor [integrated into Electric Waste Gate Actuator (EWGA)]

  1. Type: Hall effect, NON-Contact type
  2. Specification VOLTAGE SPECIFICATION CHART Position Output Voltage [V] Operating Angle[°] Range of Rod [mm], reference Mechanical Close end stop Position (MCP) 4.8 0 0 Electrical Close end stop Position (ECP) 4.2 12 1.8 Electrical Open end stop Position (EOP) 1 79 16 Mechanical Open end stop Position (MOP) 0.5 90 18

CVVT Oil Temperature Sensor (OTS)

  1. Type: Thermistor type
  2. Specification TEMPERATURE RESISTANCE REFERENCE CHART Temperature [°C (°F)] Resistance (kohms) -40 (-40) 52.15 -20 (-4) 16.52 0 (32) 6 20 (68) 2.45 40 (104) 1.11 60 (140) 0.54 80 (176) 0.29

Accelerator Position Sensor (APS)

  1. Type: Variable resistor type
  2. Specification VOLTAGE SPECIFICATION CHART Accelerator Position Output Voltage (V) APS1 APS2 C.T 0.7 ~ 0.8 0.29 ~ 0.46 W.O.T 3.85 ~ 4.35 1.93 ~ 2.18

Fuel Tank Pressure Sensor (FTPS)

  1. Type: Piezo - Resistivity type
  2. Specification VOLTAGE SPECIFICATION CHART Pressure [kPa (kgf/cm 2 , in H2O) Output Voltage (V) -6.67 (-0.068, -26.8) 0.5 0 2.5 +6.67 (0.068, 26.8) 4.5

ACTUATORS

Injector

  1. Specification ITEM SPECIFICATION CHART Item Specification Coil Resistance (ohms) 1.25 [20°C (68°F)]

ETC Motor [integrated into ETC Module]

  1. Specification ITEM SPECIFICATION CHART Item Specification Coil Resistance (ohms) 1.2 ~ 1.8 [20°C (68°F)]

Purge Control Solenoid Valve (PCSV)

  1. Specification ITEM SPECIFICATION CHART Item Specification Coil Resistance (ohms) 19.0 ~ 22.0 [20°C (68°F)]

CVVT Oil Control Valve (OCV)

  1. Specification ITEM SPECIFICATION CHART Item Specification Coil Resistance (ohms) 6.9 ~ 7.9 [20°C (68°F)]

Fuel Pressure Regulator Valve

  1. Specification ITEM SPECIFICATION CHART Item Specification Coil Resistance (ohms) 0.5 [20°C (68°F)]

EWGA DC Motor [integrated into Electric Waste Gate Actuator (EWGA)]

  1. Specification ITEM SPECIFICATION CHART Item Specification Coil Resistance (ohms) 1.48 ~ 1.96 [21°C (69.8°F)]

Ignition Coil

  1. Type: Stick type
  2. Specification ITEM SPECIFICATION CHART Item Specification Primary Coil Resistance (ohms) 0.62 ± 10[20°C (68°F)] Secondary Coil Resistance (kohms) 7.0 ± 15[20°C (68°F)]

RCV Control Solenoid Valve

  1. Specification ITEM SPECIFICATION CHART Item Specification Coil Resistance (ohms) 28.3 ~ 31.1 [20°C (68°F)]

Canister Close Valve (CCV)

  1. Specification ITEM SPECIFICATION CHART Item Specification Coil Resistance (ohms) 19.9 ~ 22.9 [20°C (68°F)]

SERVICE STANDARD

ItemSpecification
Ignition Timing (°)BTDC 6 ± 10
Idle Speed (rpm)A/C OFFNeutral, N, P-range700 ± 100
D-range700 ± 100
A/C ONNeutral, N, P-range700 ± 100
D-range700 ± 100

ITEM SPECIFICATION CHART

Engine Control System

ItemKgf.mN.m
ECM installation bolt1.0 ~ 1.29.8 ~ 11.8
ECM bracket installation bolt/nut1.0 ~ 1.29.8 ~ 11.8
Manifold absolute pressure sensor #1 installation bolt1.0 ~ 1.29.8 ~ 11.8
Manifold absolute pressure sensor #2 installation bolt1.0 ~ 1.29.8 ~ 11.8
Crankshaft position sensor installation bolt1.0 ~ 1.29.8 ~ 11.8
Crankshaft position sensor cover installation bolt (M6)1.0 ~ 1.29.8 ~ 11.8
Crankshaft position sensor cover installation bolt (M8)1.9 ~ 2.418.6 ~ 23.5
Camshaft position sensor (Bank 1/Intake) installation bolt1.0 ~ 1.29.8 ~ 11.8
Camshaft position sensor (Bank 1/Exhaust) installation bolt1.0 ~ 1.29.8 ~ 11.8
Knock sensor installation bolt1.9 ~ 2.418.6 ~ 23.5
Heated oxygen sensor (Bank 1/sensor 1) installation4.0 ~ 5.039.2 ~ 49.1
Heated oxygen sensor (Bank 1/sensor 2) installation3.6 ~ 4.635 ~ 45
Rail pressure sensor installation1.8 ~ 2.218.0 ~ 22.0
Electronic throttle body installation bolt1.0 ~ 1.29.8 ~ 11.8
Purge control solenoid valve bracket installation bolt1.0 ~ 1.29.8 ~ 11.8
CVVT oil control valve (Bank 1/Intake) installation bolt1.0 ~ 1.29.8 ~ 11.8
CVVT oil control valve (Bank 1/Exhaust) installation bolt1.0 ~ 1.29.8 ~ 11.8
Ignition coil installation bolt1.0 ~ 1.29.8 ~ 11.8
RCV control solenoid valve bracket installation bolt0.8 ~ 1.27.8 ~ 11.8
CVVT oil temperature sensor installation2.0 ~ 4.019.6 ~ 39.2

TIGHTENING TORQUES SPECIFICATION CHART

ItemKgf.mN.m
Fuel tank installation nut4.0 ~ 5.539.2 ~ 54.0
Filler-neck assembly bracket installation bolt0.4 ~ 0.63.9 ~ 5.9
Filler-neck assembly installation screw0.8 ~ 1.27.8 ~ 11.8
Accelerator pedal module installation nut1.0 ~ 1.59.8 ~ 14.7
Accelerator pedal module installation bolt0.9 ~ 1.48.8 ~ 13.7
Delivery pipe installation bolt1.9 ~ 2.418.6 ~ 23.5
High pressure fuel pump installation bolt1.3 ~ 1.512.8 ~ 14.7
High pressure fuel pipe installation nut2.7 ~ 3.326.5 ~ 32.4
High pressure fuel pipe function block installation bolt1.0 ~ 1.29.8 ~ 11.8

TIGHTENING TORQUES SPECIFICATION CHART

SPECIAL SERVICE TOOLS

SPECIAL SERVICE TOOLS DESCRIPTION CHART Item Illustration Application Fuel Pressure Gauge (09353-24100) Measuring the fuel line pressure Fuel Pressure Gauge Adapter (09353-02100) Connection between the high pressure fuel pump and the fuel feed line Heated Oxygen Sensor Socket Wrench (09392-2H100) Removal and installation of the heated oxygen sensor Fuel Pump Locking Ring Remover (09310-2S200) Removal and installation of the fuel pump (or sub fuel sender) locking ring Torque Wrench Socket (09314-3Q100) Removal and installation of the high pressure fuel pipe Injector Combustion Seal Guide & Sizing tool (09353-2B000) Installation of the injector combustion seal

Scheme 345

Scheme 345: SPECIAL SERVICE TOOLS

Scheme 346

Scheme 346

Scheme 347

Scheme 347

Scheme 348

Scheme 348

Scheme 349

Scheme 349