Removal
Note. Removal steps in this procedure may contain installation details.
Scheme 5
Scheme 6
- Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
- Refer to: «Cooling System Draining, Filling and Bleeding»(ref-515984-S18220348442012120400000) . Refer to: «Cooling System Draining and Vacuum Filling»(ref-515984-S15674360012012120400000) .
- Torque: 11 Nm
- Torque: 40 Nm
Scheme 7
- To install, reverse the removal procedure.
Note. Removal steps in this procedure may contain installation details.
Scheme 8
Scheme 9
Scheme 10
Scheme 11
Scheme 12
- Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
- Slowly turn the pressure relief cap 1/2 turn and step back while the pressure is released. When all the pressure is released, remove the pressure relief cap.
- General Equipment: Hose Clamp(s)
- General Equipment: Hose Clamp Remover/Installer
Installation
- To install, reverse the removal procedure.
- Fill the degas bottle to the MIN line. Material: Motorcraft® - Orange Antifreeze/Coolant Prediluted / VC-3DIL-B (WSS-M97B44-D2)
- Tighten the pressure relief cap until at least one audible click is heard.
Note. Removal steps in this procedure may contain installation details.
Scheme 13
Scheme 14
Scheme 15
Scheme 16
- Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
- Refer to: «Cooling System Draining, Filling and Bleeding»(ref-515984-S18220348442012120400000) . Refer to: «Cooling System Draining and Vacuum Filling»(ref-515984-S15674360012012120400000) .
- Disconnect the battery ground cable. Refer to: «BATTERY DISCONNECT AND CONNECT»(ref-515950-S24980559872012120400000) .
- Torque: 17 Nm
- Completely cover the generator with waterproof plastic.
- General Equipment: Hose Clamp Remover/Installer
- Torque: 10 Nm
- To install, reverse the removal procedure.
Scheme 17
Scheme 18
Scheme 19
Scheme 20
Scheme 21
Scheme 22
Scheme 23
Scheme 24
Scheme 25
Scheme 26
Scheme 27
- Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
- Refer to: «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING»(ref-515934-S32792027622012120400000) .
- Discard the O-rings and gasket seals.
- Refer to: «Cooling System Draining, Filling and Bleeding»(ref-515984-S18220348442012120400000) . Refer to: «Cooling System Draining and Vacuum Filling»(ref-515984-S15674360012012120400000) .
Scheme 28
- Torque: 25 Nm
- Install new O-rings and gasket seals. Torque: 15 Nm
- Refer to: «Cooling System Draining, Filling and Bleeding»(ref-515984-S18220348442012120400000) . Refer to: «Cooling System Draining and Vacuum Filling»(ref-515984-S15674360012012120400000) .
- Refer to: «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING»(ref-515934-S32792027622012120400000) .
Note. Removal steps in this procedure may contain installation details.
Scheme 29
Scheme 30
Scheme 31
Scheme 32
- Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
- Refer to: «JACKING AND LIFTING - OVERVIEW»(ref-515942-S20089493392012120400000) .
- Torque: 8 Nm Angle: 180
- To install, reverse the removal procedure.