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Engine Cooling - 2.0L Duratec-He: Removal & Installation Ford Focus III

Cooling System (Mechanical) 28 illustrations ~407 words

Removal

Note. Removal steps in this procedure may contain installation details.

Scheme 5

Scheme 5: Removal

Scheme 6

Scheme 6
  1. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
  2. Refer to: «Cooling System Draining, Filling and Bleeding»(ref-515984-S18220348442012120400000) . Refer to: «Cooling System Draining and Vacuum Filling»(ref-515984-S15674360012012120400000) .
  3. Torque: 11 Nm
  4. Torque: 40 Nm

Scheme 7

Scheme 7: Installation
  1. To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Scheme 8

Scheme 8: Removal

Scheme 9

Scheme 9

Scheme 10

Scheme 10

Scheme 11

Scheme 11

Scheme 12

Scheme 12
  1. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
  2. Slowly turn the pressure relief cap 1/2 turn and step back while the pressure is released. When all the pressure is released, remove the pressure relief cap.
  3. General Equipment: Hose Clamp(s)
  4. General Equipment: Hose Clamp Remover/Installer

Installation

  1. To install, reverse the removal procedure.
  2. Fill the degas bottle to the MIN line. Material: Motorcraft® - Orange Antifreeze/Coolant Prediluted / VC-3DIL-B (WSS-M97B44-D2)
  3. Tighten the pressure relief cap until at least one audible click is heard.

Note. Removal steps in this procedure may contain installation details.

Scheme 13

Scheme 13: Removal

Scheme 14

Scheme 14

Scheme 15

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Scheme 16

Scheme 16
  1. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
  2. Refer to: «Cooling System Draining, Filling and Bleeding»(ref-515984-S18220348442012120400000) . Refer to: «Cooling System Draining and Vacuum Filling»(ref-515984-S15674360012012120400000) .
  3. Disconnect the battery ground cable. Refer to: «BATTERY DISCONNECT AND CONNECT»(ref-515950-S24980559872012120400000) .
  4. Torque: 17 Nm
  5. Completely cover the generator with waterproof plastic.
  6. General Equipment: Hose Clamp Remover/Installer
  7. Torque: 10 Nm
  1. To install, reverse the removal procedure.

Scheme 17

Scheme 17: Removal

Scheme 18

Scheme 18

Scheme 19

Scheme 19

Scheme 20

Scheme 20

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Scheme 23

Scheme 23

Scheme 24

Scheme 24

Scheme 25

Scheme 25

Scheme 26

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Scheme 27

Scheme 27
  1. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
  2. Refer to: «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING»(ref-515934-S32792027622012120400000) .
  3. Discard the O-rings and gasket seals.
  4. Refer to: «Cooling System Draining, Filling and Bleeding»(ref-515984-S18220348442012120400000) . Refer to: «Cooling System Draining and Vacuum Filling»(ref-515984-S15674360012012120400000) .

Scheme 28

Scheme 28
  1. Torque: 25 Nm
  2. Install new O-rings and gasket seals. Torque: 15 Nm
  3. Refer to: «Cooling System Draining, Filling and Bleeding»(ref-515984-S18220348442012120400000) . Refer to: «Cooling System Draining and Vacuum Filling»(ref-515984-S15674360012012120400000) .
  4. Refer to: «AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING»(ref-515934-S32792027622012120400000) .

Note. Removal steps in this procedure may contain installation details.

Scheme 29

Scheme 29: Removal

Scheme 30

Scheme 30

Scheme 31

Scheme 31

Scheme 32

Scheme 32
  1. Refer to: «ENGINE COOLING SYSTEM HEALTH AND SAFETY PRECAUTIONS»(ref-515929-S15073665342012120400000) .
  2. Refer to: «JACKING AND LIFTING - OVERVIEW»(ref-515942-S20089493392012120400000) .
  3. Torque: 8 Nm Angle: 180
  1. To install, reverse the removal procedure.