Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Controls - 8.1l (DTC p0601 to p2a04) Chevrolet Cab & Chassis Silverado 3500

Testing & Diagnostics ~11524 words

Circuit Description

This diagnostic applies to internal microprocessor integrity conditions within the powertrain control module (PCM). This diagnostic also addresses whether or not the PCM is not programmed.

DTC Descriptors

This diagnostic procedure supports the following DTCs

  1. DTC P0601 Control Module Read Only Memory (ROM)
  2. DTC P0602 Control Module Not Programmed
  3. DTC P0604 Control Module Random Access Memory (RAM)
  4. DTC P0606 Control Module Internal Performance
  5. DTC P2610 Control module Ignition Off Timer Performance

Conditions For Running The DTC

DTC P0601

  1. The ignition switch is in the Run or Crank position.
  2. DTC P0601 runs continuously when the above condition is met.

DTC P0602

  1. The ignition switch is in the ON position.
  2. DTC P0602 runs continuously when the above condition is met.

DTC P0604

  1. The ignition switch is in the Run or Crank position.
  2. DTC P0604 runs continuously when the above condition is met.

DTC P0606

  1. The ignition switch is in the Run or Crank position, or the key is being turned OFF.
  2. DTC P0606 runs continuously when the above condition is met.

DTC P2610

  1. The PCM is powered down.
  2. DTC P2610 runs once every time the key is turned OFF.

Conditions For Setting the DTC

The PCM detects an internal failure or incomplete programming for more than 5 seconds.

Action Taken When DTCs P0601, P0602, P0604, P0606 Set

  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame/Failure Records.

Action Taken When DTC P2610 Sets

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

Conditions for Clearing the MIL/DTCs P0601, P0602, P0604, P0606, P2610

  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

Test Description

The number below refers to the step number on the diagnostic table.

  1. 2: A DTC P0602 indicates the PCM is not programmed.
StepActionYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Is DTC P0602 set?Go to Step 3Go to Step 5
3Program the powertrain control module (PCM). Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Does DTC P0602 reset?Go to Step 4Go to Step 7
4Ensure that all tool connections are secure. Ensure that the programming equipment is operating correctly. Ensure that the correct software/calibration package is used. Attempt to program the PCM. Refer to Service Programming System (SPS) in Programming and Setup. Does DTC P0602 reset?Go to Step 6Go to Step 7
5Test all voltage and ground inputs to the PCM for an open circuit or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 7Go to Step 6
6Replace the PCM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement?Go to Step 7
7Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Did the DTC fail this ignition?Go to Step 2Go to Step 8
8Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P0601-P0607, P1600, P1621, P1627, P1680, P1681, P1683, or P2610

The powertrain control module (PCM) provides 5 volts to the following sensors

  1. The engine oil pressure (EOP) sensor
  2. The manifold absolute pressure (MAP) sensor

These 5-volt reference circuits are independent of each other outside the PCM, but are bussed together inside the PCM. Therefore a circuit condition on one sensor 5-volt reference circuit may affect the other sensor 5-volt reference circuits. The PCM monitors the voltage on the 5-volt reference circuit. If the PCM detects that the voltage is out of tolerance, DTC P0641 sets.

DTC Descriptor

This diagnostic procedure supports the following DTC

DTC P0641 5-Volt Reference 1 Circuit

  1. The engine is running.
  2. DTC P0641 runs continuously when the above condition is met.

The PCM detects a voltage out of tolerance condition on the 5-volt reference circuit for more than 2 seconds.

Action Taken When the DTC Sets

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

Conditions for Clearing the MIL/DTC

  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 9: A short to voltage on the signal circuit of the MAP sensor will backfeed through the sensor into the 5-volt reference circuit and set this DTC.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Powertrain Control Module (PCM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Does the DTC fail this ignition?Go to Step 3Go to Testing for Intermittent Conditions and Poor Connections
3Turn OFF the ignition. Disconnect the engine oil pressure (EOP) sensor. Turn ON the ignition, with the engine OFF. Measure the voltage from the 5-volt reference circuit of the EOP sensor to a good ground with a DMM. Refer to Circuit Testing . Is the voltage within the specified range?4.8-5.2 VGo to Step 4Go to Step 5
4Connect the EOP sensor. Disconnect the manifold absolute pressure (MAP) sensor. Measure the voltage from the 5-volt reference circuit of the MAP sensor to a good ground with a DMM. Refer to Circuit Testing . Is the voltage within the specified range?4.8-5.2 VGo to Testing for Intermittent Conditions and Poor ConnectionsGo to Step 11
5Is the voltage measured in step 3 more than the specified value?5.2 VGo to Step 8Go to Step 6
6Monitor the DMM while disconnecting the MAP sensor. Does the voltage return to within the specified range when the MAP sensor is disconnected?4.8-5.2 VGo to Step 10Go to Step 7
7Turn OFF the ignition. Disconnect the powertrain control module (PCM). Test the 5-volt reference circuit for a short to ground or any sensor low reference circuit. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 13Go to Step 12
8Test all 5-volt reference circuits for a short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 13Go to Step 9
9Test the MAP sensor signal circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 13Go to Step 12
10Replace the MAP sensor. Refer to Manifold Absolute Pressure (MAP) Sensor Replacement . Did you complete the replacement?Go to Step 13
11Replace the EOP sensor. Refer to Engine Oil Pressure Sensor and/or Switch Replacement . Did you complete the replacement?Go to Step 13
12Replace the PCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 13
13Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 14
14Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P0641

The malfunction indicator lamp (MIL) is located on the instrument panel cluster (IPC). The MIL informs the driver that an emission system fault has occurred and that the engine control system requires service. The control module monitors the MIL control circuit for conditions that are incorrect for the commanded state of the MIL. For example, a failure condition exists if the control module detects low voltage when the MIL is commanded OFF, or high voltage when the MIL is commanded ON. If the control module detects an improper voltage on the MIL control circuit, DTC P0650 will set.

This diagnostic procedure supports the following DTC

DTC P0650 Malfunction Indicator Lamp (MIL) Control Circuit

  1. The engine speed is more than 400 RPM.
  2. DTC P0650 runs continuously when the above condition is met.

The control module detects that the commanded state of the MIL driver and the actual state of the control circuit do not match for more than 5 seconds.

The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

  1. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  3. Clear the MIL and the DTC with a scan tool.

The numbers below refer to the step numbers on the diagnostic table.

  1. 5: This step tests for a short to ground in the MIL control circuit. With the powertrain control module (PCM) disconnected and the ignition ON, the MIL should be OFF.
  2. 6: This step tests for a short to voltage on the MIL control circuit. With the fuse removed, there should be no voltage on the MIL control circuit.
StepActionValuesYesNo
Schematic Reference: Instrument Cluster Schematics or Engine Controls Schematics Connector End View Reference: Instrument Panel, Gages, and Console Connector End Views or Powertrain Control Module (PCM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Command the malfunction indicator lamp (MIL) ON and OFF with a scan tool. Does the MIL turn ON and OFF when commanded with a scan tool?Go to Step 3Go to Step 4
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Does the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections
4Is the MIL always ON?Go to Step 5Go to Step 6
5Turn OFF the ignition. Disconnect the powertrain control module (PCM). Turn ON the ignition. Is the MIL OFF?Go to Step 11Go to Step 13
6Turn OFF the ignition. Disconnect the PCM. Remove the fuse that supplies voltage to the MIL. Turn ON the ignition, with the engine OFF. Measure the voltage from the MIL control circuit in the PCM harness connector to a good ground. Is the voltage less than the specified value?1 VGo to Step 7Go to Step 14
7Turn OFF the ignition. Install the fuse that supplies voltage to the MIL. Turn ON the ignition, with the engine OFF. Connect a 3-amp fused jumper wire between the MIL control circuit of the PCM harness connector and a good ground. Is the MIL illuminated?Go to Step 11Go to Step 8
8Turn OFF the ignition. Remove the instrument panel cluster (IPC). Turn ON the ignition, with the engine OFF. Probe all ignition and battery positive voltage circuits of the IPC harness connector with a test lamp that is connected to a good ground. Does the test lamp illuminate for all circuits?Go to Step 9Go to Step 12
9Test the MIL control circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct a condition?Go to Step 17Go to Step 10
10Test for an intermittent and for a poor connection at the IPC. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 17Go to Step 15
11Test for an intermittent and for a poor connection at the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 17Go to Step 16
12Repair the open in the ignition voltage or battery positive voltage circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 17
13Repair the short to ground in the MIL control circuit. Refer to Wiring Repairs . Did you find and correct the condition?Go to Step 17
14Repair the short to voltage in the MIL control circuit. Refer to Wiring Repairs . Did you complete the repair?Go to Step 17
15Replace the IPC. Refer to Instrument Panel Cluster (IPC) Replacement . Did you complete the replacement?Go to Step 17
16Replace the PCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 17
17Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 18
18Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P0650

The powertrain control module (PCM) provides 5 volts to the following sensors

  1. The air conditioning (A/C) pressure sensor.
  2. The fuel tank pressure (FTP) sensor, if equipped.

These 5-volt reference circuits are independent of each other outside the PCM, but are bussed together inside the PCM. Therefore, a circuit condition on one sensor 5-volt reference circuit may affect the other sensor 5-volt reference circuits. The PCM monitors the voltage on the 5-volt reference circuit. If the PCM detects that the voltage is out of tolerance, DTC P0651 sets.

This diagnostic procedure supports the following DTC

DTC P0651 5-Volt Reference 2 Circuit

  1. The engine is running.
  2. DTC P0651 runs continuously when the above condition is met.

The PCM detects a voltage out of tolerance condition on the 5-volt reference circuit for more than 2 seconds.

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Does the DTC fail this ignition cycle?Go to Step 3Go to Testing for Intermittent Conditions and Poor Connections
3Is this vehicle equipped with a fuel tank pressure sensor?Go to Step 4Go to Step 5
4Turn OFF the ignition. Disconnect the air conditioning (A/C) pressure sensor. Turn ON the ignition, with the engine OFF. Measure the voltage from the 5-volt reference circuit of the A/C pressure sensor to a good ground with a DMM. Refer to Circuit Testing . Is the voltage within the specified range?4.8-5.2 VGo to Step 6Go to Step 7
5Turn OFF the ignition. Disconnect the A/C pressure sensor. Turn ON the ignition, with the engine OFF. Measure the voltage from the 5-volt reference circuit of the A/C pressure sensor to a good ground with a DMM. Refer to Circuit Testing . Is the voltage within the specified range?4.8-5.2 VGo to Step 15Go to Step 8
6Connect the A/C pressure sensor. Disconnect the fuel tank pressure (FTP) sensor. Measure the voltage from the 5-volt reference circuit of the FTP sensor to a good ground with a DMM. Refer to Circuit Testing . Is the voltage within the specified range?4.8-5.2 VGo to Testing for Intermittent Conditions and Poor ConnectionsGo to Step 15
7Is the voltage measured in the previous step more than the specified value?5.2 VGo to Step 11Go to Step 9
8Is the voltage measured in the previous step more than the specified value?5.2 VGo to Step 12Go to Step 10
9Monitor the DMM while disconnecting the FTP sensor. Does the voltage return to within the specified range when the FTP is disconnected?4.8-5.2 VGo to Step 14Go to Step 10
10Turn OFF the ignition. Disconnect the powertrain control module (PCM). Test the 5-volt reference circuit for a short to ground or any sensor low reference circuit. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 17Go to Step 16
11Monitor the DMM while disconnecting the FTP sensor. Does the voltage return to within the specified range when the FTP sensor is disconnected?4.8-5.2 VGo to Step 13Go to Step 12
12Test all 5-volt reference circuits for a short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 17Go to Step 16
13Test the FTP sensor signal circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 17Go to Step 14
14Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement . Did you complete the replacement?Go to Step 17
15Replace the A/C pressure sensor. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement . Did you complete the replacement?Go to Step 17
16Replace the PCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 17
17Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 18
18Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P0651

The transmission control module (TCM) malfunction indicator lamp (MIL) request circuit signals the powertrain control module (PCM) that the TCM is requesting MIL illumination.

This diagnostic procedure supports the following DTC

DTC P0802 Transmission Control Module (TCM) MIL Request Circuit

  1. The ignition is ON for less than 7 seconds.
  2. The ignition voltage is more than 11 volts.
  3. DTC P0802 runs continuously when the above conditions are met.

The PCM is detecting an incorrect voltage level on the TCM MIL request circuit.

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
StepActionValuesYesNo
Schematic References: Automatic Transmission Controls Schematics for the Allison transmission Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Connect a scan tool. Did P0802 fail this ignition?Go to Step 4Go to Step 3
3Observe the Freeze Frame/Failure Records data for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC or as close to the Freeze Frame/Failure Records data that you observed. Does the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections
4Turn OFF the ignition. Disconnect the transmission control module (TCM). Connect a DMM from the TCM malfunction indicator lamp (MIL) request circuit at the TCM harness connector to a good ground. Turn ON the ignition, with the engine OFF. Does the voltage measure near the specified value?B+Go to Step 5Go to Step 6
5Test the TCM MIL request circuit for a short to voltage. Repair as necessary. Refer to Circuit Testing and Wiring Repairs . Did you find and correct a condition?Go to Step 12Go to Step 7
6Test the TCM MIL request circuit for an open. Repair as necessary. Refer to Circuit Testing and Wiring Repairs . Did you find and correct a condition?Go to Step 12Go to Step 7
7Leave the TCM disconnected. Connect a fused jumper wire from the TCM MIL request circuit in the TCM harness connector to a good ground. Clear the DTCs with a scan tool. Does DTC P0700 set, not setting P0802?Go to Step 8Go to Step 10
8Test the TCM connectors for a bad connection. Refer to Circuit Testing and Connector Repairs . Did you find and correct a condition?Go to Step 12Go to Step 9
9Replace the TCM. Refer to Transmission Control Module (TCM) Replacement for the Allison transmission. Did you complete the replacement?Go to Step 12
10Test the powertrain control module (PCM) connectors for a bad connection. Refer to Circuit Testing and Connector Repairs . Did you find and correct a condition?Go to Step 12Go to Step 11
11Replace the PCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 12
12Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running in the DTC as specified in the supporting text. Does the DTC run and pass?Go to Step 13Go to Step 2
13Observe the stored information, Capture Info with a scan tool. Does the scan tool display any DTCs that you have not diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P0802

The manifold absolute pressure (MAP) sensor responds to pressure changes in the intake manifold. The pressure changes occur based on the engine load. The MAP sensor has the following circuits

  1. 5-volt reference circuit
  2. Low reference circuit
  3. MAP sensor signal circuit

The powertrain control module (PCM) supplies 5 volts to the MAP sensor on the 5-volt reference circuit. The PCM also provides a ground on the low reference circuit. The MAP sensor provides a signal to the PCM on the MAP sensor signal circuit which is relative to the pressure changes in the manifold. The PCM should detect a low signal voltage at a low MAP, such as during an idle or a deceleration. The PCM should detect a high signal voltage at a high MAP, such as the ignition is ON, with the engine OFF, or at a wide open throttle (WOT). The MAP sensor is also used in order to determine the barometric pressure (BARO). This occurs when the ignition switch is turned ON, with the engine OFF. The BARO reading may also be updated whenever the engine is operated at WOT. The PCM monitors the MAP sensor signal for voltage outside of the normal range.

If the PCM detects a MAP sensor signal voltage that is intermittently high, DTC P1106 sets.

This diagnostic procedure supports the following DTC

DTC P1106 Manifold Absolute Pressure (MAP) Sensor Circuit Intermittent High Voltage

  1. DTCs P0068, P0120, P0220, P2135 are not set.
  2. The engine is running.
  3. The throttle angle is less than 0.4 percent when the engine speed is less than 1,200 RPM. OR The throttle angle is less than 20 percent when the engine speed is more than 1,200 RPM.
  4. DTC P1106 runs continuously when the above conditions are met.

The PCM detects that the MAP sensor voltage is intermittently more than 4.9 volts for a calibrated amount of time.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.

Conditions for Clearing the DTC

  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 3: This step attempts to pinpoint the location of the intermittent fault.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Powertrain Control Module (PCM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Start the engine. Monitor the diagnostic trouble code (DTC) information with the scan tool. Is DTC P0108 or P0641 also set?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationGo to Step 3
3Observe the Manifold Absolute Pressure (MAP) Sensor parameter with the scan tool. Attempt to induce the fault that set the DTC by manipulating the following items: The MAP sensor wiring harness The MAP sensor electrical connector The powertrain control module (PCM) connector Refer to Inducing Intermittent Fault Conditions in Wiring Systems and Intermittent Conditions . Is the MAP sensor voltage affected during any part of the test?Go to Step 4Go to Step 8
4Test the low reference circuit between the PCM and the MAP sensor for an intermittent open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 5
5IMPORTANT: Disconnecting the PCM may eliminate the short during testing. Test the MAP sensor signal circuit between the PCM and the MAP sensor for an intermittent short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.Did you find and correct the condition?Go to Step 8Go to Step 6
6Test for an intermittent and for a poor connection at the MAP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 7
7Test for an intermittent and for a poor connection at the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you complete the action?Go to Step 8
8Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 9
9Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK
IMPORTANT
Disconnecting the PCM may eliminate the short during testing.

DTC P1106

The manifold absolute pressure (MAP) sensor responds to pressure changes in the intake manifold. The pressure changes occur based on the engine load. The MAP sensor has the following circuits

  1. 5-volt reference circuit
  2. Low reference circuit
  3. MAP sensor signal circuit

The powertrain control module (PCM) supplies 5 volts to the MAP sensor on the 5-volt reference circuit. The PCM also provides a ground on the low reference circuit. The MAP sensor provides a signal to the PCM on the MAP sensor signal circuit which is relative to the pressure changes in the manifold. The PCM should detect a low signal voltage at a low MAP, such as during an idle or a deceleration. The PCM should detect a high signal voltage at a high MAP, such as the ignition is ON, with the engine OFF, or at a wide open throttle (WOT). The MAP sensor is also used in order to determine the barometric pressure (BARO). This occurs when the ignition switch is turned ON, with the engine OFF. The BARO reading may also be updated whenever the engine is operated at WOT. The PCM monitors the MAP sensor signal for voltage outside of the normal range.

If the PCM detects a MAP sensor signal voltage that is intermittently low, DTC P1107 sets.

This diagnostic procedure supports the following DTC

DTC P1107 Manifold Absolute Pressure (MAP) Sensor Circuit Intermittent Low Voltage

  1. DTCs P0068, P0120, P0220, P0641, P0651, P2135 are not set.
  2. The ignition is ON.
  3. The throttle angle is more than 0 percent when the engine speed is less than 800 RPM. OR The throttle angle is more than 12.5 percent when the engine speed is more than 800 RPM.
  4. DTC P1107 runs continuously when the above conditions are met.

The PCM detects that the MAP sensor voltage is intermittently less than 0.055 volt for a calibrated amount of time.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 3: This step attempts to pinpoint the location of the intermittent fault.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Powertrain Control Module (PCM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Start the engine. Monitor the diagnostic trouble code (DTC) information with the scan tool. Is DTC P0107 or P0641 also set?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationGo to Step 3
3Turn OFF the ignition. Turn ON the ignition, with the engine OFF. Observe the Manifold Absolute Pressure (MAP) Sensor parameter with the scan tool. Attempt to induce the fault that set the DTC by manipulating the following items: The MAP sensor wiring harness The MAP sensor electrical connector The powertrain control module (PCM) connector Refer to Inducing Intermittent Fault Conditions in Wiring Systems and Intermittent Conditions . Is the MAP sensor voltage affected during any part of the test?Go to Step 4Go to Step 8
4Test the 5-volt reference circuit between the PCM and the MAP sensor for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 5
5Test the MAP sensor signal circuit between the PCM and the MAP sensor for an intermittent short to ground or open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 6
6Test for an intermittent and for a poor connection at the MAP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 7
7Test for an intermittent and for a poor connection at the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you complete the action?Go to Step 8
8Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 9
9Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P1107

The intake air temperature (IAT) sensor is a variable resistor. The IAT sensor has a signal circuit and a low reference circuit. The IAT sensor measures the temperature of the air entering the engine. The powertrain control module (PCM) supplies 5 volts to the IAT signal circuit and a ground for the IAT low reference circuit. When the IAT sensor is cold, the sensor resistance is high. When the air temperature increases, the sensor resistance decreases. With high sensor resistance, the PCM detects a high voltage on the IAT signal circuit. With lower sensor resistance, the PCM detects a lower voltage on the IAT signal circuit. If the PCM detects an intermittent high IAT signal voltage, indicating a low temperature, DTC P1111 sets.

This diagnostic procedure supports the following DTC

DTC P1111 Intake Air Temperature (IAT) Sensor Circuit Intermittent High Voltage

  1. DTCs P0101, P0102, P0103, P0113 are not set.
  2. The engine run time is more than 120 seconds.
  3. The ECT Sensor parameter is more than 60°C (140°F).
  4. The vehicle speed is less than 11 km/h (7 mph).
  5. The mass air flow is less than 15 g/s.
  6. DTC P1111 runs continuously when the above conditions are met.

The PCM detects that the IAT Sensor parameter is less than -38°C (-36°F) intermittently for a calibrated amount of time.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.

Diagnostic Aids

  1. An IAT sensor or PCM which is intermittently shorted, open, or skewed is possible, yet very unlikely.
  2. A skewed sensor could result in poor driveability conditions.
  3. If an intermittent condition is suspected, refer to «Intermittent Conditions»(/chevrolet/cab-chassis-silverado-3500/2004-2007/remont/testing-diagnostics/#engine-controls-81l-troubleshooting-diagnosis__intermittent-conditions) .
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Observe the DTC Information with a scan tool. Is DTC P0113 set?Go to DTC P0113Go to Step 3
3Test for an intermittent and for a poor connection at the intake air temperature (IAT) sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 4
4Test the IAT signal circuit between the IAT sensor and the powertrain control module (PCM) for an intermittent open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 5
5Test the IAT signal circuit between the IAT sensor and the PCM for an intermittent short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 6
6Test the low reference circuit for an intermittent open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Step 7
7Test for an intermittent and for a poor connection at the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 8Go to Diagnostic Aids
8Clear the DTCs with a scan tool. Turn off the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 9
9Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P1111

The intake air temperature (IAT) sensor is a variable resistor. The IAT sensor has a signal circuit and a low reference circuit. The IAT sensor measures the temperature of the air entering the engine. The powertrain control module (PCM) supplies 5 volts to the IAT signal circuit and a ground for the IAT low reference circuit. When the IAT sensor is cold, the sensor resistance is high. When the air temperature increases, the sensor resistance decreases. With high sensor resistance, the PCM detects a high voltage on the IAT signal circuit. With lower sensor resistance, the PCM detects a lower voltage on the IAT signal circuit. If the PCM detects an intermittent low IAT signal voltage, indicating a high temperature, DTC P1112 sets.

This diagnostic procedure supports the following DTC

DTC P1112 Intake Air Temperature (IAT) Sensor Circuit Intermittent Low Voltage

  1. DTC P0112 is not set.
  2. The engine run time is more than 45 seconds.
  3. The vehicle speed is more than 40 km/h (25 mph).
  4. The ECT Sensor parameter is less than 125°C (257°F).
  5. DTC P1112 runs continuously when the above conditions are met.

The PCM detects that the IAT Sensor parameter is more than 128°C (262°F) intermittently for a calibrated amount of time.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
  1. An IAT sensor or PCM which is intermittently shorted, open, or skewed is possible, yet very unlikely.
  2. A skewed sensor could result in poor driveability conditions.
  3. If an intermittent condition is suspected, refer to «Intermittent Conditions»(/chevrolet/cab-chassis-silverado-3500/2004-2007/remont/testing-diagnostics/#engine-controls-81l-troubleshooting-diagnosis__intermittent-conditions) .
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Observe the DTC information with a scan tool. Is DTC P0112 set?Go to DTC P0112Go to Step 3
3Test for an intermittent and for a poor connection at the intake air temperature (IAT) sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 5Go to Step 4
4Test the IAT signal circuit between the IAT sensor and the powertrain control module (PCM) for an intermittent short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition?Go to Step 5Go to Diagnostic Aids
5Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 6
6Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P1112

The engine coolant temperature (ECT) sensor is a variable resistor, that measures the temperature of the engine coolant. The powertrain control module (PCM) supplies 5 volts to the ECT signal circuit and a ground for the ECT low reference circuit. When the ECT is cold, the sensor resistance is high. When the ECT increases, the sensor resistance lowers. With high sensor resistance, the PCM detects a high voltage on the ECT signal circuit. With lower sensor resistance, the PCM detects a lower voltage on the ECT signal circuit. If the PCM detects an excessively low ECT signal voltage, which is a high temperature indication, DTC P1114 sets.

This diagnostic procedure supports the following DTC

DTC P1114 Engine Coolant Temperature (ECT) Sensor Circuit Intermittent Low Voltage

  1. The engine run time is more than 10 seconds. OR The engine run time is less than 10 seconds when the intake air temperature (IAT) is less than 50°C (122°F)
  2. DTC P1114 runs continuously when the above condition is met.

The PCM detects that the ECT Sensor parameter is more than 138°C (280°F) intermittently for a calibrated amount of time.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
  1. An ECT sensor or PCM which is intermittently shorted, open, or skewed is possible, but very unlikely
  2. An intermittent short to ground in the ECT sensor signal circuit could result in a DTC P1114.
  3. For an intermittent condition, refer to «Intermittent Conditions»(/chevrolet/cab-chassis-silverado-3500/2004-2007/remont/testing-diagnostics/#engine-controls-81l-troubleshooting-diagnosis__intermittent-conditions) .
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Observe the DTC information with a scan tool. Is DTC P0117 set?Go to DTC P0117Go to Step 3
3Observe the Engine Coolant Temperature (ECT) Sensor parameter with a scan tool while moving the ECT sensor connector and the powertrain control module (PCM) connector. Does the scan tool indicate an abrupt change in value?Go to Step 5Go to Step 4
4Observe the ECT parameter with a scan tool while moving the wiring harness at the ECT sensor and the PCM. Does the scan tool indicate an abrupt change in value?Go to Step 6Go to Step 7
5Repair the ECT connector or the terminal as necessary. Refer to Circuit Testing and Connector Repairs in Wiring Systems. Did you complete the repair?Go to Step 7
6Repair the ECT wiring or the wiring harness as necessary. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair?Go to Step 7
7Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 8
8Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P1114

The engine coolant temperature (ECT) sensor is a variable resistor, that measures the temperature of the engine coolant. The powertrain control module (PCM) supplies 5 volts to the ECT signal circuit and a ground for the ECT low reference circuit. When the ECT is cold, the sensor resistance is high. When the ECT increases, the sensor resistance lowers. With high sensor resistance, the PCM detects a high voltage on the ECT signal circuit. With lower sensor resistance, the PCM detects a lower voltage on the ECT signal circuit. If the PCM detects an excessively high signal voltage, which is a low temperature indication, DTC P1115 sets.

This diagnostic procedure supports the following DTC

DTC P1115 Engine Coolant Temperature (ECT) Sensor Circuit Intermittent High Voltage

  1. The engine run time is more than 60 seconds. OR The engine run time is less than 60 seconds when the intake air temperature is more than 0°C (32°F).
  2. DTC P1115 runs continuously when the above condition is met.

The PCM detects that the ECT Sensor parameter is less than -38°C (-36°F) intermittently for a calibrated amount of time.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
  1. An ECT sensor or PCM which is intermittently shorted, open, or skewed is possible, but very unlikely
  2. An intermittent open or a short to voltage in the ECT sensor signal circuit could result in DTC P1115 setting. Refer to «Intermittent Conditions»(/chevrolet/cab-chassis-silverado-3500/2004-2007/remont/testing-diagnostics/#engine-controls-81l-troubleshooting-diagnosis__intermittent-conditions) .
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Observe the DTC information with a scan tool. Is DTC P0118 set?Go to DTC P0118Go to Step 3
3Turn OFF the engine. Turn ON the ignition, with the engine OFF. Observe the Engine Coolant Temperature (ECT) Sensor parameter with a scan tool while moving the ECT sensor connector and the powertrain control module (PCM) connector. Does the scan tool indicate an abrupt change in value?Go to Step 5Go to Step 4
4Observe the ECT parameter with a scan tool while moving the wiring harness at the ECT sensor and the PCM. Does the scan tool indicate an abrupt change in value?Go to Step 6Go to Step 7
5Repair the ECT connector or the terminal as necessary. Refer to Circuit Testing and Connector Repairs in Wiring Systems. Did you complete the repair?Go to Step 7
6Repair the wiring harness or the wiring as necessary. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair?Go to Step 7
7Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 8
8Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P1115

The accelerator pedal position (APP) sensor is mounted on the accelerator pedal assembly. The sensor is actually two individual APP sensors within one housing. Two separate signal circuits are used to connect the accelerator pedal sensor assembly and the throttle actuator control (TAC) module.

If only one APP sensor DTC is set, the redundant APP systems allow the TAC system to continue operating normally. This DTC sets if the powertrain control module (PCM) detects a condition with more than one APP sensor. One APP sensor DTC will not cause the Reduced Engine Power message to be displayed. Two APP sensor DTCs for the same sensor also will not cause the Reduced Engine Power message to be displayed. However, if two or more DTCs are set involving more than one APP sensor, this DTC will set and the Reduced Engine Power message is displayed.

This diagnostic procedure supports the following DTC

DTC P1125 Accelerator Pedal Position (APP) System

  1. DTCs P2108 or U0107 are not set.
  2. The ignition switch is in the Crank or Run position.
  3. The ignition voltage is greater than 5.23 volts.
  4. DTC P1125 runs continuously when the above conditions are met.
  1. Two or more APP sensors are out of range. OR
  2. The APP sensors disagree.
  3. The above condition is present for less than 1 second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
  1. Inspect the TAC module connectors for signs of water intrusion. If water intrusion occurs, multiple DTCs may set without any circuit or component conditions found during diagnostic testing.
  2. The APP sensor 1 and the throttle position (TP) sensor 1 5-volt reference circuits are internally connected within the TAC module.
  3. The APP sensor 2 and the TP sensor 2 5-volt reference circuits are internally connected within the TAC module.
  4. When the TAC module detects a condition within the TAC system, more than one TAC system related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing one individual condition may correct more than one DTC. Remember this if you review the information stored in Captured Info.
  5. For an intermittent, refer to «Testing for Intermittent Conditions and Poor Connections»(ref-197325-S02683201702005101100000) .
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Powertrain Control Module (PCM) Connector End Views
1IMPORTANT: This DTC indicates that two or more accelerator pedal position (APP) sensor DTCs are also set. Diagnose the APP sensor DTCs that are set. Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Record the throttle actuator control (TAC) module calibration with a scan tool. Does the TAC module calibration match the part number of the TAC module?Go to Step 3Go to Step 11
3Observe the DTC Information with a scan tool. Is DTC P2120 or P2125 also set?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 4
4Turn OFF the ignition for 30 seconds. Turn ON the ignition, with the engine OFF. Observe the APP Sensors 1 and 2 parameter with a scan tool. Does the scan tool indicate that the APP sensors 1 and 2 parameters disagree?Go to Step 5Go to Testing for Intermittent Conditions and Poor Connections
5Turn OFF the ignition. Disconnect the APP sensor. Disconnect the TAC module. Measure the resistance of the following circuits for each of the APP sensors with a DMM: The low reference circuit The signal circuit The 5-volt reference circuit Is the resistance more than the specified value for any circuit?5 ohmGo to Step 9Go to Step 6
6Test the signal circuit of the APP sensor 1 for a short to the signal circuit of the APP sensor 2. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 12Go to Step 7
7Test for an intermittent and for a poor connection at the TAC module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 12Go to Step 8
8Test for an intermittent and for a poor connection at the APP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 12Go to Step 10
9Repair the high resistance in the circuit that measured above the specified value. Refer to Wiring Repairs . Did you find and correct the condition?Go to Step 12
10Replace the APP sensor. Refer to Accelerator Pedal Position (APP) Sensor Replacement . Did you complete the replacement?Go to Step 12
11Replace the TAC module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 12
12Assemble the vehicle, as necessary. Clear the DTCs with a scan tool. Start the engine. Operate the system in order to verify the repair. Did the DTC fail this ignition?Go to Step 2Go to Step 13
13IMPORTANT: Be aware that repairing one individual condition may correct more than one DTC. Observe the Capture Info with a scan tool.Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
This DTC indicates that two or more accelerator pedal position (APP) sensor DTCs are also set. Diagnose the APP sensor DTCs that are set.
IMPORTANT
Be aware that repairing one individual condition may correct more than one DTC.

DTC P1125

Heated oxygen sensors (HO2S) are used for fuel control and post catalyst monitoring. Each HO2S compares the oxygen content of the surrounding air with the oxygen content in the exhaust stream. The HO2S must reach operating temperature to provide an accurate voltage signal. Heating elements inside the HO2S minimize the time required for the sensors to reach operating temperature. The powertrain control module (PCM) supplies the HO2S with a reference, or bias, voltage of about 450 mV. When the engine is first started the PCM operates in open loop, ignoring the HO2S voltage signal. Once the HO2S reaches operating temperature and closed loop is achieved, the HO2S generates a voltage within a range of 0-1,000 mV that fluctuates above and below bias voltage. High HO2S voltage indicates a rich exhaust stream; low HO2S voltage indicates a lean exhaust stream. This diagnostic will only run once per ignition cycle. The PCM monitors the number of rich-to-lean and lean-to-rich transitions. If the PCM detects that the number of transitions were less than a specified value, DTC P1133 sets for HO2S bank 1 sensor 1, or DTC P1153 sets for HO2S bank 2 sensor 1.

This diagnostic procedure supports the following DTCs

  1. DTC P1133 HO2S Insufficient Switching Bank 1 Sensor 1
  2. DTC P1153 HO2S Insufficient Switching Bank 2 Sensor 1
  1. DTCs P0053, P0054, P0068, P0101, P0102, P0103, P0106, P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0120, P0128, P0131, P0132, P0134, P0135, P0151, P0152, P0154, P0155, P0200, P0220, P0442, P0446, P0452, P0453, P0455, P0496, P1125, P1258, P1516, P2101, P2108, P2135, U0107 are not set.
  2. The ECT Sensor parameter is more than 60°C (140°F).
  3. The EVAP Purge Solenoid Command parameter is more than 1 percent.
  4. The MAF Sensor parameter is between 20-55 g/s.
  5. The Engine Speed parameter is between 1,200-3,000 RPM.
  6. The TP Indicated Angle parameter is 5 percent more than the value observed at idle.
  7. The Loop Status parameter is closed.
  8. The Ignition 1 Signal parameter is between 10-18 volts.
  9. The Fuel Tank Level Remaining parameter is more than 10 percent.
  10. The Engine Run Time parameter is more than 160 seconds.
  11. This diagnostic runs one time per drive cycle once the above conditions are met.

The PCM detects that the affected HO2S lean-to-rich or rich-to-lean transitions are less than a calibrated value for a 100 second monitoring period.

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 2: If the voltage is varying above and below the specified value, the condition is not present.
StepActionValue(s)YesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Start the engine. Allow the engine to reach operating temperature. Refer to Scan Tool Data List . Operate the engine at 1,500 RPM for 30 seconds. Observe the affected heated oxygen sensor (HO2S) voltage parameter with a scan tool. Is the HO2S voltage parameter varying above and below the specified range?250-625 mVGo to Step 3Go to Step 4
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections
4Turn OFF the ignition. Disconnect the affected HO2S. Turn ON the ignition, with the engine OFF. Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter less than the specified value?100 mVGo to Step 6Go to Step 5
5Connect a 3-amp fused jumper wire between the high signal circuit of the HO2S harness connector on the engine harness side and a good ground. Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter less than the specified value?100 mVGo to Step 8Go to Step 7
6Test the HO2S high signal circuit for a short to the HO2S low signal circuit. Refer to the following procedures: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 14Go to Step 11
7Test the HO2S high signal circuit for an open or high resistance. Refer to the following procedures: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 14Go to Step 11
8Remove the jumper wire from the previous step. Connect a 3-amp fused jumper wire between the high signal circuit of the HO2S harness connector on the engine harness side and the low signal circuit of the HO2S harness connector on the engine harness side. Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter less than the specified value?100 mVGo to Step 10Go to Step 9
9Test the HO2S low signal circuit for an open, or high resistance. Refer to the following procedures: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 14Go to Step 11
10Test for shorted terminals and for poor connections at the HO2S. Refer to the following procedures: Testing for Intermittent Conditions and Poor Connections Connector Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 14Go to Step 12
11Test for shorted terminals and for poor connections at the powertrain control module (PCM). Refer to the following procedures: Testing for Intermittent Conditions and Poor Connections Connector Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 14Go to Step 13
12NOTE: Refer to Silicon Contamination of Heated Oxygen Sensors Notice . IMPORTANT: The HO2S may be damaged due to contamination. Prior to replacing the HO2S inspect for the following sources of contamination: A silicon contaminated HO2S Fuel contamination-Refer to Alcohol/Contaminants-in-Fuel Diagnosis (Without Special Tool) or Alcohol/Contaminants-in-Fuel Diagnosis (With Special Tool) . Engine oil consumption-Refer to Oil Consumption Diagnosis . Engine coolant consumption-Refer to Loss of Coolant . Replace the affected HO2S. Refer to Heated Oxygen Sensor (HO2S) Replacement Bank 1 Sensor 1 or Heated Oxygen Sensor (HO2S) Replacement Bank 2 Sensor 1 .Did you complete the replacement?Go to Step 14
13Replace the PCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 14
14Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 15
15Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
NOTE
Refer to Silicon Contamination of Heated Oxygen Sensors Notice .
IMPORTANT
The HO2S may be damaged due to contamination. Prior to replacing the HO2S inspect for the following sources of contamination: A silicon contaminated HO2S Fuel contamination-Refer to Alcohol/Contaminants-in-Fuel Diagnosis (Without Special Tool) or Alcohol/Contaminants-in-Fuel Diagnosis (With Special Tool) . Engine oil consumption-Refer to Oil Consumption Diagnosis . Engine coolant consumption-Refer to Loss of Coolant .

DTC P1133 or P1153

Heated oxygen sensors (HO2S) are used for fuel control and post catalyst monitoring. Each HO2S compares the oxygen content of the surrounding air with the oxygen content in the exhaust stream. The HO2S must reach operating temperature to provide an accurate voltage signal. Heating elements inside the HO2S minimize the time required for the sensors to reach operating temperature. The powertrain control module (PCM) supplies the HO2S with a reference, or bias, voltage of about 450 mV. When the engine is first started the PCM operates in open loop, ignoring the HO2S voltage signal. Once the HO2S reaches operating temperature and closed loop is achieved, the HO2S generates a voltage within a range of 0-1,000 mV that fluctuates above and below bias voltage. High HO2S voltage indicates a rich exhaust stream; low HO2S voltage indicates a lean exhaust stream. This diagnostic will only run once per ignition cycle. The PCM monitors the rich-to-lean and lean-to-rich transition time. A transition is defined as, the HO2S voltage changes from above 625 mV to below 250 mV or from below 250 mV to above 625 mV. If the PCM detects that the difference between the rich-to-lean average transition time and lean-to-rich average transition time is more than a specified value, DTC P1134 sets for HO2S bank 1 sensor 1, or DTC P1154 sets for HO2S bank 2 sensor 1.

This diagnostic procedure supports the following DTCs

  1. DTC P1134 HO2S Transition Time Ratio Bank 1 Sensor 1
  2. DTC P1154 HO2S Transition Time Ratio Bank 2 Sensor 1
  1. DTCs P0053, P0054, P0068, P0101, P0102, P0103, P0106, P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0120, P0128, P0131, P0132, P0134, P0135, P0151, P0152, P0154, P0155, P0200, P0220, P0442, P0446, P0452, P0453, P0455, P0496, P1125, P1258, P1516, P2101, P2108, P2135, U0107 are not set.
  2. The ECT Sensor parameter is more than 60°C (140°F).
  3. The EVAP Purge Solenoid Command parameter is more than 1 percent.
  4. The MAF Sensor parameter is between 20-55 g/s.
  5. The Engine Speed parameter is between 1,200-3,000 RPM.
  6. The TP Indicated Angle parameter is 5 percent more than the value observed at idle.
  7. The Loop Status parameter is closed.
  8. The Ignition 1 Signal parameter is between 10-18 volts.
  9. The Fuel Tank Level Remaining parameter is more than 10 percent.
  10. The Engine Run Time parameter is more than 160 seconds.
  11. This diagnostic runs one time per drive cycle once the above conditions are met.

The PCM detects that the difference between the HO2S rich-to-lean average transition time and the lean-to-rich average transition time is more than a calibrated value for a 100 second monitoring period.

  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 2: If the voltage is varying above and below the specified value, the condition is not present.
StepActionValue(s)YesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Start the engine. Allow the engine to reach operating temperature. Refer to Scan Tool Data List . Operate the engine at 1,500 RPM for 30 seconds. Observe the affected heated oxygen sensor (HO2S) voltage parameter with a scan tool. Is the HO2S voltage parameter varying above and below the specified range?250-625 mVGo to Step 3Go to Step 4
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 4Go to Testing for Intermittent Conditions and Poor Connections
4Turn OFF the ignition. Disconnect the affected HO2S. Connect a 3-amp fused jumper wire between the high signal circuit of the HO2S harness connector on the engine harness side and a good ground. Turn ON the ignition, with the engine OFF. Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter less than the specified value?100 mVGo to Step 6Go to Step 5
5Test the HO2S high signal circuit for an open or high resistance. Refer to the following procedures: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 12Go to Step 9
6Remove the jumper wire from the previous step. Connect a 3-amp fused jumper wire between the high signal circuit of the HO2S harness connector on the engine harness side and the low signal circuit of the HO2S harness connector on the engine harness side. Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter less than the specified value?100 mVGo to Step 8Go to Step 7
7Test the HO2S low signal circuit for an open or high resistance. Refer to the following procedures: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 12Go to Step 9
8Test for shorted terminals and for poor connections at the HO2S. Refer to the following procedures: Testing for Intermittent Conditions and Poor Connections Connector Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 12Go to Step 10
9Test for shorted terminals and for poor connections at the powertrain control module (PCM). Refer to the following procedures: Testing for Intermittent Conditions and Poor Connections Connector Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 12Go to Step 11
10NOTE: Refer to Silicon Contamination of Heated Oxygen Sensors Notice . IMPORTANT: The HO2S may be damaged due to contamination. Prior to replacing the HO2S inspect for the following sources of contamination: A silicon contaminated HO2S Fuel contamination-Refer to Alcohol/Contaminants-in-Fuel Diagnosis (Without Special Tool) or Alcohol/Contaminants-in-Fuel Diagnosis (With Special Tool) . Engine oil consumption-Refer to Oil Consumption Diagnosis . Engine coolant consumption-Refer to Loss of Coolant . Replace the affected HO2S. Refer to Heated Oxygen Sensor (HO2S) Replacement Bank 1 Sensor 1 or Heated Oxygen Sensor (HO2S) Replacement Bank 2 Sensor 1 .Did you complete the replacement?Go to Step 12
11Replace the PCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 12
12Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 13
13Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
NOTE
Refer to Silicon Contamination of Heated Oxygen Sensors Notice .
IMPORTANT
The HO2S may be damaged due to contamination. Prior to replacing the HO2S inspect for the following sources of contamination: A silicon contaminated HO2S Fuel contamination-Refer to Alcohol/Contaminants-in-Fuel Diagnosis (Without Special Tool) or Alcohol/Contaminants-in-Fuel Diagnosis (With Special Tool) . Engine oil consumption-Refer to Oil Consumption Diagnosis . Engine coolant consumption-Refer to Loss of Coolant .

DTC P1134 or P1154

System Description

The powertrain control module (PCM) detects engine misfire events by monitoring variations in the crankshaft rotation speed. Wheel speed changes caused by rough road conditions can cause changes in crankshaft speed. By monitoring the wheel speed sensors, the antilock brake system (ABS) can determine if the vehicle is operating on a rough road. If the ABS is detecting a rough road condition severe enough to effect misfire detection, a rough road signal is sent to the PCM on the serial data circuit. If DTC P0300 is set with the malfunction indicator lamp (MIL) illuminated, and the rough road information is not available due to an ABS malfunction, DTC P1380 will set.

This diagnostic procedure supports the following DTC

DTC P1380 Misfire Detected - Rough Road Data Not Available

  1. The vehicle speed is more than 8 km/h (5 mph).
  2. The engine load is less than 60 percent.
  3. The engine misfire is detected and DTC P0300 is set with the MIL illuminated.
  4. The engine speed is less than 7,000 RPM.
  5. DTC P1380 runs continuously when the above conditions are met.

An ABS malfunction exists for more than 45 seconds, preventing the PCM from receiving rough road detection data.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  3. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
StepActionYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Does the scan tool display any antilock brake system (ABS) DTCs?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationGo to Symptoms - Antilock Brake System in Antilock Brake System

DTC P1380

The powertrain control module (PCM) detects engine misfire events by monitoring variations in the crankshaft rotation speed. Wheel speed changes caused by rough road conditions can cause changes in crankshaft speed. By monitoring the wheel speed sensors, the antilock brake system (ABS) can determine if the vehicle is operating on a rough road. If the ABS is detecting a rough road condition severe enough to effect misfire detection, a rough road signal is sent to the PCM on the serial data circuit. If DTC P0300 is set with the malfunction indicator lamp (MIL) illuminated, and there is no communication with the brake control module, DTC P1381 will set.

This diagnostic procedure supports the following DTC

DTC P1381 Misfire Detected - No Communication with Brake Control Module

  1. The vehicle speed is above 8 km/h (5 mph).
  2. The engine speed is below 7,000 RPM.
  3. The engine load is less than 60 percent.
  4. Engine misfire is detected and DTC P0300 is set with the MIL illuminated.
  5. DTC P1381 runs continuously when the above conditions are met.

The PCM cannot communicate with the brake control module for more than 45 seconds.

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  3. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
StepActionYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Does the scan tool display any antilock brake system (ABS) DTCs?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationGo to Symptoms - Antilock Brake System in Antilock Brake System

DTC P1381

The predicted throttle position (TP) is compared to the actual throttle position. The two values should be within a calibrated range of each other. Both the powertrain control module (PCM) and the throttle actuator control (TAC) module redundantly monitor the predicted and actual throttle position. This DTC sets if the PCM detects an out of range condition between the predicted and actual throttle position.

This diagnostic procedure supports the following DTC

DTC P1516 Throttle Actuator Control (TAC) Module Throttle Actuator Position Performance

  1. DTC U0107 is not set.
  2. The ignition switch is in the crank or run position.
  3. The ignition voltage is more than 5.23 volts.
  4. The TAC System is not in the battery saver mode.
  5. This diagnostic runs continuously when the above conditions are met.
  1. The TAC module detects that the predicted and the actual throttle positions are not within a calibrated range of each other.
  2. The PCM and the TAC cannot determine the throttle position.
  3. Both of the TP sensors are invalid.
  4. All of the above conditions are met for more than 1 second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
  1. Inspect the TAC module connectors for signs of water intrusion. If water intrusion occurs, multiple DTCs may set without any circuit or component conditions found during diagnostic testing.
  2. Verify that the starting and charging systems are operating properly. Low system voltage can cause this DTC to set.
  3. When the TAC module detects a condition within the TAC System, more than one TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing an individual condition may correct more than one DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
  4. For an intermittent, refer to «Testing for Intermittent Conditions and Poor Connections»(ref-197325-S02683201702005101100000) .

The numbers below refer to the step numbers on the diagnostic table.

  1. 7: If the TP indicated angle does not follow the movement of the throttle blade and no TP sensor DTCs are set, there is a mechanical condition with the throttle shaft or the TP sensor.
  2. 18: Locating and repairing an individual condition may correct more than one DTC.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Is DTC U0107 set?Go to DTC U0107Go to Step 3
3Is DTC P2135 set?Go to DTC P2135Go to Step 4
4IMPORTANT: Low system voltage may cause this DTC to set. Clear DTCs if low system voltage has been experienced. Turn OFF the ignition for 15 seconds. Turn ON the ignition, with the engine OFF. Observe the Throttle Position (TP) Sensor 1 and TP Sensor 2 Angle parameters with a scan tool. Slowly depress the accelerator pedal to wide open throttle (WOT) and slowly return it to the released position. Does the scan tool indicate both Angle parameters increasing as the pedal is depressed to WOT and decreasing as the pedal is released?Go to Diagnostic AidsGo to Step 5
5Turn OFF the ignition. Disconnect the throttle actuator motor harness connector. Remove the air inlet duct from the throttle body. Inspect the throttle body and throttle plate for the following conditions which may cause the throttle plate to bind: Debris-If debris is found, clean the throttle body and repair the source of contamination. Damage or evidence of tampering-If the throttle body and/or throttle plate is damaged, replace the throttle body. Refer to Throttle Body Assembly Replacement . Did you find and correct the condition?Go to Step 17Go to Step 6
6With your hand, slowly open the throttle plate to WOT and back to the closed position several times. Does the throttle plate move smoothly without binding in both directions?Go to Step 7Go to Step 14
7Turn OFF the ignition. Disconnect the throttle body harness connector. Connect the jumper wires between the TP sensor terminals of the throttle body harness connector and the corresponding TP sensor terminals of the throttle body. Turn ON the ignition, with the engine OFF. Open the throttle blade to WOT, then to the closed position by hand. Observe the TP Sensor 1 and TP Sensor 2 Angle parameters with a scan tool. Does the scan tool indicate both Angle parameters increasing as the throttle plate is moved to WOT, and decreasing as the plate is moved to the closed position?Go to Step 8Go to Step 15
8Turn OFF the ignition. Disconnect the throttle actuator control (TAC) module harness connector containing the throttle actuator control motor circuits. Turn ON the ignition, with the engine OFF. Test the TAC motor circuits for a short to voltage with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 17Go to Step 9
9Test each TAC motor circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 17Go to Step 10
10Test each TAC motor circuit for a short to ground with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 17Go to Step 11
11Disconnect the other TAC module harness connector. Test for a short between each TAC motor circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 17Go to Step 12
12Turn OFF the ignition. Connect the TAC module. Connect a test lamp between the two TAC motor circuits at the TAC motor harness connector. Turn ON the ignition, with the engine OFF, and observe the test lamp. Did the test lamp illuminate briefly when the ignition was turned ON?Go to Step 13Go to Step 15
13Inspect for poor connections at the TAC motor harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 17Go to Step 14
14Replace the throttle body assembly. Refer to Throttle Body Assembly Replacement . Did you complete the replacement?Go to Step 15
15Inspect for poor connections at the TAC module harness connectors. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 17Go to Step 16
16Replace the TAC module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 17
17Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 18
18Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
Low system voltage may cause this DTC to set. Clear DTCs if low system voltage has been experienced.

DTC P1516

The commanded throttle position (TP), based on accelerator pedal position (APP) and possibly other limiting factors, is compared to the actual TP. The 2 values should be within a calibrated range of each other. Both the powertrain control module (PCM) and the throttle actuator control (TAC) module redundantly monitor the commanded and actual TP. This DTC sets if the PCM detects an out-of-range condition between commanded and actual pedal position.

This diagnostic procedure supports the following DTC

DTC P2101 Control Module Throttle Actuator Position Performance

  1. DTCs P0601, P0602, P0604, P0606, P1516, P2108, U0107 are not set.
  2. DTCs P0120 and P0220 are not active at the same time.
  3. The ignition switch is in the crank or run position.
  4. The ignition voltage is more than 8.5 volts.
  5. The TAC System is not in the battery saver mode.
  6. This diagnostic runs continuously when the above conditions are met.
  1. The PCM detects that the commanded and actual throttle positions are not within a calibrated range of each other.
  2. The above condition is met for less than 1 second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
  1. Inspect for mechanical concerns or binding that may be temperature related. Components may not move freely in extreme heat or cold due to the presence of contaminants or ice formation.
  2. Inspect the TAC module connectors for signs of water intrusion. If water intrusion occurs, multiple DTCs may set without any circuit or component conditions found during diagnostic testing.
  3. When the TAC module detects a condition within the TAC System, more than one TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing an individual condition may correct more than one DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
  4. For an intermittent, refer to «Testing for Intermittent Conditions and Poor Connections»(ref-197325-S02683201702005101100000) .

The numbers below refer to the step numbers on the diagnostic table.

  1. 4: If the TP indicated angle does not follow the movement of the throttle blade, and no TP sensor DTCs are set, there is a mechanical condition with the throttle shaft or the TP sensor.
  2. 15: Locating and repairing an individual condition may correct more than one DTC.
StepActionYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Is DTC U0107 also set?Go to DTC U0107Go to Step 3
3IMPORTANT: The next test must be started within 15 seconds after the ignition is turned ON. Turn OFF the ignition for 15 seconds. Turn ON the ignition, with the engine OFF. Observe the Throttle Position (TP) Sensor 1 and TP Sensor 2 Angle parameters with a scan tool. Slowly depress the accelerator pedal to wide open throttle (WOT) and slowly return the pedal to the released position. Does the scan tool indicate both Angle parameters increasing as the pedal is depressed to WOT and decreasing as the pedal is moved to the released position?Go to Diagnostic AidsGo to Step 4
4Turn OFF the ignition. Remove the air inlet duct from the throttle body. Disconnect the throttle body harness connector. Connect the jumper wires between the TP sensor terminals of the throttle body harness connector and the corresponding TP sensor terminals of the throttle body. Turn ON the ignition with the engine OFF. Open the throttle blade to WOT and then to the closed position by hand. Observe the TP Sensor 1 and TP Sensor 2 Angle parameters with a scan tool. Does the scan tool indicate both Angle parameters increasing as the throttle plate is moved to WOT, and decreasing as the throttle plate is moved to the closed position?Go to Step 5Go to Step 12
5Turn OFF the ignition. Disconnect the throttle actuator control (TAC) module harness connector containing the TAC motor circuits. Turn ON the ignition, with the engine OFF. Test the TAC motor circuits for a short to voltage with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 14Go to Step 6
6Test each TAC motor circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 14Go to Step 7
7Test each TAC motor circuit for a short to ground with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 14Go to Step 8
8Disconnect the other TAC module harness connector. Remove all jumper wires. Test for a short between each TAC motor circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 14Go to Step 9
9Turn OFF the ignition. Connect the TAC module. Connect a test lamp between the two TAC motor circuits at the TAC motor harness connector. Turn ON the ignition, with the engine OFF, and observe the test lamp. Did the test lamp illuminate briefly when the ignition was turned ON?Go to Step 10Go to Step 12
10Inspect for poor connections at the TAC motor harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 14Go to Step 11
11Replace the throttle body assembly. Refer to Throttle Body Assembly Replacement . Did you complete the replacement?Go to Step 14
12Inspect for poor connections at the TAC module harness connectors. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 14Go to Step 13
13Replace the TAC module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 14
14Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 15
15Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
The next test must be started within 15 seconds after the ignition is turned ON.

DTC P2101

The throttle actuator control (TAC) module contains data which is essential for proper TAC System operation. The TAC module continuously tests the integrity of this data. When the TAC module is unable to write or read data to and from random access memory (RAM), or the TAC module is unable to correctly read data from the flash memory or an internal TAC module processor fault is detected, this DTC sets.

This diagnostic procedure supports the following DTC

DTC P2108 Throttle Actuator Control (TAC) Module Performance

  1. DTC U0107 is not set.
  2. The ignition switch is in the crank or run position.
  3. The ignition voltage is greater than 6 volts.
  4. This diagnostic runs continuously when the above conditions are met.
  1. The TAC module determines that an internal data test did not pass.
  2. The above condition is met for more than 1 second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
  1. Verify that the starting and charging systems are operating properly. Low system voltage can cause this DTC to set.
  2. Inspect the TAC module connectors for signs of water intrusion. If water intrusion occurs, multiple DTCs may set without any circuit or component conditions found during diagnostic testing.
  3. When the TAC module detects a condition within the TAC System, more than 1 TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing an individual condition may correct more than 1 DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.

The number below refers to the step number on the diagnostic table.

  1. 4: Locating and repairing an individual condition may correct more than 1 DTC.
StepActionYesNo
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Replace the throttle actuator control (TAC) module. Refer to Throttle Actuator Control (TAC) Module Replacement . Did you complete the replacement?Go to Step 3
3Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 4
4Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK

DTC P2108

The accelerator pedal position (APP) sensor 1 is a potentiometer type sensor with the following three circuits

  1. A 5-volt reference circuit
  2. A low reference circuit
  3. A signal circuit

The control module provides the APP sensor a 5-volt reference circuit and a low reference circuit. The APP sensor then provides the control module a signal voltage proportional to pedal movement. The APP sensor 1 signal voltage is low at rest and increases as the pedal is depressed. When the control module detects that the APP sensor 1 signal or APP sensor 5-volt reference voltage is outside the predetermined range, this DTC sets.

This diagnostic procedure supports the following DTC

DTC P2120 Accelerator Pedal Position (APP) Sensor 1 Circuit

  1. DTCs P0601, P0602, P0606, P2108, or U0107 are not set.
  2. The ignition switch is in the crank or run position.
  3. The ignition voltage is more than 5.23 volts.
  4. This diagnostic runs continuously when the above conditions are met.
  1. The APP sensor 1 voltage is less than 0.24 volts or more than 4.49 volts. OR
  2. The 5-volt reference is less than 4.54 volts or more than 5.21 volts.
  3. One of the above conditions is present for more than 1 second.
  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. If one or more APP sensor DTCs are set, the following occurs: The control module commands Reduced Engine Power mode. The APP indicated angle is limited to a predetermined value to limit the amount of throttle control. OR The APP indicated angle is limited to 0 percent. The control module only allows the engine to idle. The message center displays Reduced Engine Power.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
  1. Inspect the throttle actuator control (TAC) module connectors for signs of water intrusion. If water intrusion occurs, multiple DTCs may set without any circuit or component conditions found during diagnostic testing.
  2. When the TAC module detects a condition within the TAC System, more than 1 TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing 1 individual condition may correct more than 1 DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
  3. For an intermittent, refer to «Testing for Intermittent Conditions and Poor Connections»(ref-197325-S02683201702005101100000) .

The numbers below refer to the step numbers on the diagnostic table.

  1. 12: This test isolates whether the short is to another TAC System circuit in the harness or within the TAC module.
  2. 26: When the TAC module detects a condition within the TAC System, more than 1 TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing 1 individual condition may correct more than 1 DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2IMPORTANT: If DTC P0120 or U0107 is also set, refer to the appropriate DTC for further diagnosis. Turn ON the ignition with the engine OFF, and with your foot OFF the accelerator pedal. Observe the accelerator pedal position (APP) sensor 1 voltage with a scan tool. Does the scan tool indicate the APP sensor 1 voltage is within the specified values?0.24-2.24 VGo to Step 3Go to Step 6
3Depress the accelerator pedal to the wide open throttle (WOT) position. Does the scan tool indicate APP sensor 1 voltage within the specified values?0.24-4.49 VGo to Step 4Go to Step 6
4Turn OFF the ignition for 30 seconds. Turn ON the ignition, with the engine OFF. Select the diagnostic trouble code (DTC) option using the scan tool. Lightly touch and move the related engine wiring harnesses and connectors while monitoring the DTC information. Did this DTC fail this ignition during the above test?Go to Step 24Go to Step 5
5Continue to observe the DTC Information. Depress the accelerator pedal to WOT, then return the pedal to the rest position. Did this DTC fail this ignition during the above test?Go to Step 19Go to Diagnostic Aids
6Disconnect the APP sensor harness connector. Does the scan tool indicate the APP sensor 1 voltage is at the specified value?0 VGo to Step 7Go to Step 11
7Connect a test lamp between the APP sensor 1 signal circuit and B+. Does the scan tool indicate the APP sensor 1 voltage is at the specified value?5 VGo to Step 8Go to Step 13
8Test the APP sensor 1, 5-volt reference circuit for voltage with a DMM. Does the DMM indicate voltage within the specified values?4.54-5.21 VGo to Step 10Go to Step 9
9Turn OFF the ignition. Disconnect the throttle actuator motor harness connector. Remove the air inlet duct from the throttle body assembly. Turn ON the ignition, with the engine OFF. Rotate the throttle blade by hand to WOT and hold. Test the APP sensor 1, 5-volt reference circuit for voltage with a DMM. Does the DMM indicate voltage within the specified values?4.54-5.21 VGo to Step 21Go to Step 16
10Connect a fused jumper between the APP sensor 1 low-reference circuit and the APP sensor 1, 5-volt reference circuit. Observe the Throttle Position (TP) Sensor 1 Voltage parameter with a scan tool. Does the scan tool indicate TP sensor 1 voltage at the specified value?0 VGo to Step 19Go to Step 17
11Turn OFF the ignition. Disconnect the throttle actuator control (TAC) module harness connector containing the APP sensor circuits. Turn ON the ignition, with the engine OFF. Test the APP sensor 1 signal circuit for a short to voltage with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 12
12Turn OFF the ignition. Disconnect the other TAC module harness connector. Test for a short between the APP sensor 1 signal circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 22
13Turn OFF the ignition. Disconnect the TAC module harness connector containing the APP sensor circuits. Test the APP sensor 1 signal circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs Did you find and correct the condition?Go to Step 25Go to Step 14
14Test the APP sensor 1 signal circuit for a short to ground with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 15
15Turn OFF the ignition. Disconnect the other TAC module harness connector. Test for a short between the APP sensor 1 signal circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 22
16Turn OFF the ignition. Disconnect the TAC module connector containing the APP sensor circuits. Test the APP sensor 1, 5-volt reference circuit for the following conditions with a DMM: An open A short to ground High resistance Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 22
17Disconnect the TAC module connector containing the APP sensor circuits. Test the APP sensor 1 low-reference circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 18
18Test the TAC module ground circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 22
19Inspect for poor connections at the harness connector of the APP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 25Go to Step 20
20Replace the APP sensor assembly. Refer to Accelerator Pedal Position (APP) Sensor Replacement . Did you complete the repair?Go to Step 25
21Did DTC P0120 set while performing Step 9?Go to DTC P0120Go to Step 22
22Inspect for poor connections at the harness connector of the TAC module. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 25Go to Step 23
23Replace the TAC module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 25
24Repair the intermittent condition as necessary. Refer to Connector Repairs and Wiring Repairs . Did you complete the repair?Go to Step 25
25Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 26
26Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
If DTC P0120 or U0107 is also set, refer to the appropriate DTC for further diagnosis.

DTC P2120

The accelerator pedal position (APP) sensor 1 and APP sensor 2 are potentiometer type sensors, each with the following circuits

  1. A 5-volt reference circuit
  2. A low reference circuit
  3. A signal circuit

The control module provides the APP sensors a 5-volt reference circuit and a low reference circuit. The APP sensors then provide the control module signal voltages proportional to pedal movement. The APP sensor 1 signal voltage is low at rest and increases as the pedal is depressed. The APP sensor 2 signal voltage is also low at rest and increases as the pedal is depressed. When the control module detects that the APP sensor 1 signal and the APP sensor 2 signal circuits are out of correlation, this DTC sets.

This diagnostic procedure supports the following DTC

DTC P2121 Accelerator Pedal Position (APP) Sensor 1 Performance

  1. DTCs P0606, P2108, or U0107 are not set.
  2. The ignition switch is in the crank or run position.
  3. The ignition voltage is more than 5.23 volts.
  4. This diagnostic runs continuously when the above conditions are met.
  1. APP sensor 1 disagrees with APP sensor 2 by more than 10.5 percent.
  2. The above condition is present for more than 1 second.
  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. If one or more APP sensor DTCs are set for a single APP sensor, the following occurs: The control module commands Reduced Engine Power mode. The APP indicated angle is limited to a predetermined value to limit the amount of throttle control. The APP indicated angle is limited to 0 percent. The control module only allows the engine to idle. The message center displays Reduced Engine Power.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
  1. Inspect the throttle actuator control (TAC) module connectors for signs of water intrusion. If water intrusion occurs, multiple DTCs may set without any circuit or component conditions found during diagnostic testing.
  2. When the TAC module detects a condition within the TAC System, more than one TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing one individual condition may correct more than one DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
  3. For an intermittent, refer to «Testing for Intermittent Conditions and Poor Connections»(ref-197325-S02683201702005101100000) .

The numbers below refer to the step numbers in the diagnostic table.

  1. 2: This step determines if a communication condition exists.
  2. 5: This step isolates an internal APP sensor failure. The condition may only occur at a certain accelerator pedal position. Monitoring the APP angles for sensor 2 and sensor 3 is an accurate way of verifying the actual position of the pedal. The APP angles for all 3 sensors should be within a few percent of each other. If the pedal is at rest, the APP angle for all 3 sensors should be 0 percent. If the pedal is fully depressed, all APP angles should be 100 percent.
  3. 6: The APP sensor 1 shares a common 5-volt reference circuit with the throttle position (TP) sensor 1. Monitoring the TP sensor 1 voltage aids in diagnosing the APP sensor 5-volt reference and low-reference circuits. If the scan tool displays near 0 volts, the circuits are OK.
  4. 9: With the TAC module still connected, this test will help determine a short to the signal circuit either within the TAC module or wiring.
  5. 10: This step determines whether the TAC module or a shorted circuit is causing the condition.
  6. 19: When the TAC module detects a condition within the TAC System, more than one TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing one individual condition may correct more than one DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Is DTC U0107 also set?Go to DTC U0107Go to Step 3
3IMPORTANT: Do not depress the accelerator pedal. Start the engine. Observe the diagnostic trouble code (DTC) information with a scan tool. Did any other throttle actuator control (TAC) module or accelerator pedal position (APP) sensor DTC set except P1125?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 4
4Observe the APP Sensor Agree/Disagree parameters with a scan tool. Does the scan tool indicate Disagree for any of the APP Agree/Disagree parameters?Go to Step 6Go to Step 5
5Turn ON the ignition, with the engine OFF. Observe the APP sensor angles for both APP sensors with a scan tool. Slowly depress the accelerator pedal, stopping at 25, 50, 75, and 100 percent. Slowly release the accelerator pedal, stopping at 75, 50, 25, and 0 percent. Does the scan tool indicate APP sensor 1 angle within 10.5 percent of the APP sensor 2 angle during the above test?Go to Diagnostic AidsGo to Step 6
6Turn OFF the ignition. Disconnect the APP sensor harness connector. Connect a fused jumper between the APP sensor 1, 5-volt reference circuit and ground. Turn ON the ignition, with the engine OFF. Observe the Throttle Position (TP) Sensor 1 Voltage parameter with a scan tool. Does the scan tool indicate TP sensor 1 voltage at the specified value?0.0 VGo to Step 7Go to Step 11
7Connect a fused jumper between the APP sensor 1, 5-volt reference circuit and the APP sensor 1 low-reference circuit. Observe the TP Sensor 1 Voltage parameter with a scan tool. Does the scan tool indicate TP sensor 1 voltage at specified value?0.0 VGo to Step 8Go to Step 12
8Connect a fused jumper between the APP sensor 1 signal circuit and the APP sensor 1, 5-volt reference circuit. Observe the APP Sensor 1 Voltage parameter with a scan tool. Does the scan tool indicate APP sensor 1 voltage near the specified value?5.0 VGo to Step 14Go to Step 9
9Test for a short between the APP sensor 1 signal circuit and all other APP circuits at the APP sensor harness connector with a DMM. Does the DMM indicate a short to another circuit?Go to Step 10Go to Step 13
10Turn OFF the ignition. Disconnect both of the TAC module harness connectors. Test for a short between the APP sensor 1 signal circuit and all other APP circuits at the APP sensor harness connector with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 18Go to Step 15
11Turn OFF the ignition. Disconnect the TAC module harness connector containing the APP circuits. Test the APP sensor 1, 5-volt reference circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 18Go to Step 15
12Turn OFF the ignition. Disconnect the TAC module harness connector containing the APP circuits. Test the APP sensor 1 low-reference circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 18Go to Step 15
13Turn OFF the ignition. Disconnect the TAC module harness connector containing the APP circuits. Test the APP sensor 1 signal circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find an open or high resistance?Go to Step 18Go to Step 15
14Inspect for poor connections at the harness connector of the APP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 18Go to Step 16
15Inspect for poor connections at the harness connectors of the TAC module. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 18Go to Step 17
16Replace the APP sensor assembly. Refer to Accelerator Pedal Position (APP) Sensor Replacement . Did you complete the replacement?Go to Step 18
17Replace the TAC module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 18
18Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 19
19Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
Do not depress the accelerator pedal.

DTC P2121

The accelerator pedal position (APP) sensor 2 is a potentiometer type sensor with the following circuits

  1. A 5-volt reference circuit
  2. A low reference circuit
  3. A signal circuit

The control module provides the APP sensor a 5-volt reference circuit and a low reference circuit. The APP sensor then provides the control module a signal voltage proportional to pedal movement. The APP sensor 1 signal voltage is low at rest and increases as the pedal is depressed. When the control module detects that the APP sensor 2 signal or the APP sensor 5-volt reference voltage is outside the predetermined range, this DTC sets.

This diagnostic procedure supports the following DTC

DTC P2125 Accelerator Pedal Position (APP) Sensor 2 Circuit

  1. DTCs P0601, P0602, P0606, P2108, U0107 are not set.
  2. The ignition switch is in the crank or run position.
  3. The ignition voltage is more than 5.23 volts.
  4. This diagnostic runs continuously when the above conditions are met.
  1. The APP sensor 2 voltage is less than 0.24 volt or more than 4.49 volts. OR
  2. The 5-volt reference is less than 4.54 volts or more than 5.21 volts.
  3. One of the above conditions is present for more than 1 second.
  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
  4. If one or more APP sensor DTCs are set, the following occurs: The control module commands Reduced Engine Power mode. The APP indicated angle is limited to a predetermined value to limit the amount of throttle control. OR The APP indicated angle is limited to 0 percent. The control module only allows the engine to idle. The message center displays Reduced Engine Power.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.
  1. Inspect the throttle actuator control (TAC) module connectors for signs of water intrusion. If water intrusion occurs, multiple DTCs may set without any circuit or component conditions found during diagnostic testing.
  2. When the TAC module detects a condition within the TAC System, more than 1 TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing 1 individual condition may correct more than 1 DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
  3. For an intermittent, refer to «Testing for Intermittent Conditions and Poor Connections»(ref-197325-S02683201702005101100000) .

The numbers below refer to the step numbers on the diagnostic table.

  1. 2: The throttle position (TP) sensor 2 and the APP sensor 2 share a common 5-volt reference source. Diagnose DTC P0220 first if P0220 is also set.
  2. 18: This test determines whether or not the TAC module can recognize a change in signal voltage.
  3. 19: There are 2 separate 5-volt reference sources within the TAC module. The TP sensor 1 and the APP sensor 1 share one 5-volt reference source. The TP sensor 2 and the APP sensor 2 share another common 5-volt reference source. This test determines whether the signal circuit is shorted to any one of the 5-volt reference circuits. If a short exists, the corresponding sensor voltage will be pulled low.
  4. 20: The previous step found the signal circuit and a 5-volt reference circuit shorted together. This test isolates whether the short is in the harness or within the TAC module.
  5. 26: When the TAC module detects a condition within the TAC System, more than 1 TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing 1 individual condition may correct more than 1 DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2IMPORTANT: If DTC P0220 or U0107 is also set, refer to Diagnostic Trouble Code (DTC) List - Vehicle and diagnose the applicable DTC first. Turn ON the ignition, with the engine OFF, and with your foot OFF of the accelerator pedal. Observe the Accelerator Pedal Position (APP) Sensor 2 Voltage parameter with a scan tool. Does the scan tool indicate APP sensor 2 voltage within the specified values?0.24-2.24 VGo to Step 3Go to Step 6
3Fully depress the accelerator pedal to the wide open throttle (WOT) position. Does the scan tool indicate APP sensor 2 voltage within the specified values?0.24-4.49 VGo to Step 4Go to Step 6
4Turn OFF the ignition for 15 seconds. Turn ON the ignition, with the engine OFF. Observe DTC info with a scan tool. Lightly touch and move the related engine wiring harnesses and connectors for the APP sensor while observing the DTC status. If the scan tool indicates this DTC failed this ignition during the above test, repair the intermittent condition as necessary. Refer to Wiring Repairs and Connector Repairs . Did you find and correct the condition?Go to Step 25Go to Step 5
5Slowly depress the accelerator pedal to WOT, then slowly return the pedal to closed throttle while observing the DTC status. Did the scan tool indicate this DTC failed this ignition during the above test?Go to Step 21Go to Diagnostic Aids
6Disconnect the APP sensor harness connector. Test the APP sensor 2 signal circuit for voltage with a DMM. Does the DMM indicate APP sensor 2 signal voltage within the specified values?3.94-6.06 VGo to Step 11Go to Step 7
7Turn OFF the ignition. Disconnect the throttle actuator control (TAC) module harness connector containing the APP sensor circuits. Turn ON the ignition, with the engine OFF. Test the APP sensor 2 signal circuit for a short to voltage with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 8
8Test the APP sensor 2 signal circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 9
9Test the APP sensor 2 signal circuit for a short to ground with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 10
10Test for a short between the APP sensor 2 signal circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 23
11Test the APP sensor 2, 5-volt reference circuit for voltage with a DMM. Does the DMM indicate voltage within the specified values?4.54-5.21 VGo to Step 16Go to Step 12
12Turn OFF the ignition. Disconnect the TAC module harness connector containing the APP sensor circuits. Turn ON the ignition, with the engine OFF. Test the APP sensor 2, 5-volt reference circuit for a short to voltage with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 13
13Test the APP sensor 2, 5-volt reference circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 14
14Test the APP sensor 2, 5-volt reference circuit for a short to ground with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 15
15Test for a short between the APP sensor 2, 5-volt reference circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 23
16Measure resistance with a DMM connected between the APP sensor 2 low reference circuit and the APP sensor 1 low reference circuit. Does the DMM indicate resistance within the specified values?0-5 ohmGo to Step 18Go to Step 17
17Turn OFF the ignition. Disconnect the TAC module harness connector containing the APP sensor circuits. Test the APP sensor 2 low reference circuit for an open or high resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 23
18Connect a fused jumper between the APP sensor 2 signal circuit and the APP sensor 2 low reference circuit at the APP sensor harness connector. Observe the APP Sensor 2 Voltage parameter with a scan tool. Does the scan tool indicate APP sensor 2 voltage at the specified value?0 VGo to Step 19Go to Step 23
19Observe the APP Sensor 1, APP Sensor 3 and TP Sensor 2 Voltage parameters with a scan tool. Connect a fused jumper between the APP sensor 2 signal circuit and the APP sensor 2 low reference circuit at the APP sensor harness connector. Did the scan tool indicate a change in voltage in any of the parameters observed during the above test?Go to Step 20Go to Step 21
20Turn OFF the ignition. Disconnect the TAC module harness connectors. Test for a short between the APP sensor 2 signal circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 25Go to Step 23
21Inspect for poor connections at the harness connector of the APP sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 25Go to Step 22
22Replace the APP sensor assembly. Refer to Accelerator Pedal Position (APP) Sensor Replacement . Did you complete the replacement?Go to Step 25
23Inspect for poor connections at the harness connector of the TAC module. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 25Go to Step 24
24Replace the TAC module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 25
25Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 26
26Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
If DTC P0220 or U0107 is also set, refer to Diagnostic Trouble Code (DTC) List - Vehicle and diagnose the applicable DTC first.

DTC P2125

The throttle position (TP) sensors 1 and 2 are potentiometer type sensors each with three circuits

  1. A 5-volt reference circuit
  2. A low reference circuit
  3. A signal circuit

The TP sensors are used to determine the throttle plate angle for various engine management systems. The control module provides each TP sensor a 5-volt reference circuit and a low reference circuit. The TP sensors then provide the control module with signal voltage proportional to throttle plate movement. Both TP sensor signal voltages are low at closed throttle and increase as the throttle opens. When the control module detects that TP sensor 1 signal and TP sensor 2 signals disagree or signal voltages are outside the predetermined range, this DTC sets.

This diagnostic procedure supports the following DTC

DTC P2135 Throttle Position (TP) Sensor 1-2 Correlation

  1. DTCs P2108, or U0107 not set.
  2. The ignition switch is in the crank or run position.
  3. The ignition voltage is more than 5.23 volts.
  4. This diagnostic runs continuously when the above conditions are met.
  1. The TP sensor 2 disagrees with the TP sensor 1 by more than 7.5 percent.
  2. The above condition is present for more than 1 second.
  1. The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Freeze Frame and/or the Failure Records.
  3. The control module commands the TAC system to operate in the Reduced Engine Power mode.
  4. A message center or an indicator displays Reduced Engine Power.
  5. Under certain conditions the control module commands the engine OFF.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.
  1. Inspect the throttle actuator control (TAC) module connectors for signs of water intrusion. If water intrusion occurs, multiple DTCs may set without any circuit or component conditions found during diagnostic testing.
  2. When the TAC module detects a condition within the TAC System, more than 1 TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing 1 individual condition may correct more than 1 DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
  3. If this DTC is determined to be intermittent, refer to «Testing for Intermittent Conditions and Poor Connections»(ref-197325-S02683201702005101100000) .

The number below refers to the step number on the diagnostic table.

  1. 21: When the TAC module detects a condition within the TAC System, more than 1 TAC System related DTC may set. This is due to the many redundant tests run continuously on this system. Locating and repairing 1 individual condition may correct more than 1 DTC. Disconnecting components during testing may set additional DTCs. Remember this if you review the stored information in Capture Info.
StepActionYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Is DTC U0107 set?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 3
3Turn ON the ignition, with the engine OFF. Observe the Throttle Position (TP) Sensor 1 and 2 Agree/Disagree parameter with a scan tool. Does the scan tool TP Sensor 1 and 2 Agree/Disagree parameter indicate Disagree?Go to Step 5Go to Step 4
4Remove the air inlet duct from the throttle body. Disconnect the throttle body harness connector. Observe the TP sensor 1 and 2 with a scan tool. Slowly open the throttle blade to wide open throttle (WOT) and back to the closed throttle position several times by hand. Does the TP Sensor Agree/Disagree parameter change from Agree to Disagree during the above test?Go to Step 18Go to Step 20
5Disconnect the TP sensor harness connector. Disconnect the throttle actuator control (TAC) module harness connectors. Test the TP sensor 1, 5-volt reference circuit for resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 6
6Test for a short between the TP sensor 1, 5-volt reference circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 7
7Test the TP sensor 1 signal circuit for resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 8
8Test for a short between the TP sensor 1 signal circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 9
9Test the TP sensor 1 low-reference circuit for resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 10
10Test for a short between the TP sensor 1 low-reference circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 11
11Test the TP sensor 2, 5-volt reference circuit for resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 12
12Test for a short between the TP sensor 2, 5-volt reference circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 13
13Test the TP sensor 2 signal circuit for resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 14
14Test for a short between the TP sensor 2 signal circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 15
15Test the TP sensor 2 low-reference circuit for resistance with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 16
16Test for a short between the TP sensor 2 low-reference circuit and all other TAC module circuits with a DMM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 20Go to Step 17
17Inspect for an intermittent and for a poor connection at the harness connector of the TAC module. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 20Go to Step 18
18Inspect for an intermittent and for a poor connection at the harness connector of the throttle body. Refer to Testing for Intermittent Conditions and Poor Connections and Repairing Connector Terminals . Did you find and correct the condition?Go to Step 20Go to Step 19
19Replace the throttle body assembly. Refer to Throttle Body Assembly Replacement . Did you complete the replacement?Go to Step 20
20Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 21
21Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK

DTC P2135

The secondary fuel pump is located in the rear fuel tank. The secondary fuel pump is powered by a secondary fuel pump relay. Fuel is transferred from the rear fuel tank to the front fuel tank in order to ensure all of the usable fuel volume is available to the primary fuel pump. The secondary fuel pump relay supply voltage is received from the primary fuel pump relay when the primary fuel pump is energized. This DTC sets when the powertrain control module (PCM) commands the secondary fuel pump ON and a predetermined change in both the front and rear fuel level sensors does not occur.

This diagnostic procedure supports the following DTC

DTC P2636 Fuel Transfer Pump Flow Insufficient

  1. DTCs P0461, P0462, P0463, P2066, P2067, P2068 are not set.
  2. The vehicle speed is 0 km/h (0 mph).
  3. The engine has been idling for more than 2 minutes and 20 seconds.
  4. The primary fuel level is less than 60 L (15.8 gal).
  5. The secondary fuel level is more than 3 L (2.6 gal).

The PCM does not detect a change of 4 L (1.06 gal), in both the primary and the secondary fuel level sensors, with the secondary pump commanded ON for 120 seconds.

  1. The PCM stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The PCM records the operating conditions at the time the diagnostic fails. The PCM stores this information in the Failure Records.
  4. The driver information center, if equipped, may display a message.
  1. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  2. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
  3. Clear the DTC with a scan tool.

The numbers below refer to the step numbers on the diagnostic table.

  1. 2: This step tests the supply voltage circuit of the secondary fuel pump relay. The test lamp should illuminate as the primary fuel pump is commanded ON.
  2. 4: This step verifies the secondary fuel pump operation. Listen for an audible sound as the secondary fuel pump relay harness connector is jumpered.
  3. 5: This step verifies that there is adequate fuel in the rear fuel tank. The rear fuel tank sensor voltage must be above 1 volt in order to continue.
  4. 7: This step tests the secondary fuel pumps ability to transfer fuel. The rear fuel level sensor voltage should decrease while the secondary fuel pump is ON.
  5. 8: This step tests for a short to ground on the control circuit of the secondary fuel pump relay. If the test lamp illuminates, a short to ground is indicated.
  6. 9: This step tests for a short to voltage on the control circuit of the secondary fuel pump relay. If the test lamp illuminates, a short to voltage is indicated.
  7. 10: This step verifies the secondary fuel pump relay operation. An audible click should be heard as the secondary fuel pump relay control circuit is grounded. The secondary fuel pump should turn ON as the fuel pump relay control circuit is grounded.
StepActionValuesYesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Powertrain Control Module (PCM) Connector End Views or Engine Controls Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2IMPORTANT: The fuel level must be between 25-50 percent to perform this diagnostic procedure. If the fuel level is not within this range, misdiagnosis will occur. Turn OFF the ignition. Remove the secondary fuel pump relay. Turn ON the ignition, with the engine OFF. Probe the secondary fuel pump relay coil supply circuit with a test lamp connected to a good ground. Command the fuel pump relay ON with a scan tool. Does the test lamp illuminate when the fuel pump relay is commanded ON?Go to Step 3Go to Step 22
3Probe the ignition voltage circuit of the secondary fuel pump relay, switch side, with a test lamp connected to a good ground. Does the test lamp illuminate?Go to Step 4Go to Step 12
4Connect a 15-amp fused jumper wire between the ignition 1 voltage and secondary fuel pump supply voltage circuit of the secondary fuel pump relay harness connector. Does the secondary fuel pump turn ON?Go to Step 5Go to Step 16
5Turn OFF the ignition. Remove the jumper wire from the secondary fuel pump relay harness connector. Turn ON the ignition, with the engine OFF. Observe the rear fuel level voltage parameter with a scan tool. Is the rear fuel level sensor voltage above the specified value?1 VGo to Step 7Go to Step 6
6Add the specified amount of fuel to the fuel tank. Did you complete the action?19 L (5 gal)Go to Step 7
7Turn OFF the ignition. Connect a 15-amp fused jumper wire between the ignition 1 voltage circuit and the secondary fuel pump supply voltage circuit of the secondary fuel pump relay harness connector. Turn ON the ignition, with the engine OFF. Observe the rear fuel level sensor voltage parameter with a scan tool. Does the rear fuel level sensor voltage decrease as the secondary fuel pump is operating?Go to Step 8Go to Step 18
8Turn OFF the ignition. Remove the jumper wire from the secondary fuel pump relay harness connector. Turn ON the ignition, with the engine OFF. Probe the secondary fuel pump relay control circuit with a test lamp connected to B+. Does the test lamp illuminate?Go to Step 23Go to Step 9
9Probe the secondary fuel pump relay control circuit with a test lamp connected to a good ground. Does the test lamp illuminate?Go to Step 27Go to Step 10
10Turn OFF the ignition. Jumper the following secondary fuel pump relay switch circuits from the secondary fuel pump relay to the secondary fuel pump relay harness connector: The ignition 1 voltage circuit The secondary fuel pump supply voltage circuit Jumper the secondary fuel pump relay coil supply circuit to B+. Turn ON the ignition, with the engine OFF. Jumper the control terminal of the secondary fuel pump relay to a good ground. Does the secondary fuel pump turn ON when the fuel pump relay control terminal is grounded?Go to Step 11Go to Step 19
11Test the secondary fuel pump relay control circuit for an open. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 31Go to Step 21
12Inspect the PCM 1 fuse. Is the PCM 1 fuse open?Go to Step 13Go to Step 25
13Test the ignition 1 voltage circuit of the secondary fuel pump relay for a short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 31Go to Step 14
14Test the voltage supply circuit of the secondary fuel pump for a short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 31Go to Step 15
15Turn OFF the ignition. Install a new fuse. Connect a 15-amp fused jumper wire between the ignition 1 voltage and the secondary fuel pump supply voltage circuit of the secondary fuel pump relay harness connector. Turn ON the ignition, with the engine OFF. Inspect the PCM 1 fuse. Is the fuse open?Go to Step 29Go to Testing for Intermittent Conditions and Poor Connections
16Lower the rear fuel tank. Refer to Fuel Tank Replacement (Pickup) or Fuel Tank Replacement (Cab/Chassis - Front) or Fuel Tank Replacement (Cab/Chassis - Rear) . Disconnect the secondary fuel pump harness connector. Probe the voltage supply circuit of the secondary fuel pump with a test lamp connected to a good ground. Does the test lamp illuminate?Go to Step 17Go to Step 26
17Probe the ground circuit of the secondary fuel pump with a test lamp connected to B+. Does the test lamp illuminate?Go to Step 20Go to Step 24
18Inspect the fuel line between the primary and secondary fuel tanks for a restriction. Did you find and correct the condition?Go to Step 31Go to Step 29
19Test for an intermittent and for a poor connection at the harness connector of the secondary fuel pump relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 31Go to Step 28
20Test for an intermittent and for a poor connection at the harness connector of the secondary fuel pump. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 31Go to Step 29
21Test for an intermittent and for a poor connection at the harness connector of the powertrain control module (PCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 31Go to Step 30
22Repair the open supply voltage circuit of the secondary fuel pump relay. Refer to Wiring Repairs . Did you complete the repair?Go to Step 31
23Repair the short to ground in the control circuit of the secondary fuel pump relay. Refer to Wiring Repairs . Did you complete the repair?Go to Step 31
24Repair the open ground circuit of the secondary fuel pump. Refer to Wiring Repairs . Did you complete the repair?Go to Step 31
25Repair the open ignition voltage circuit of the secondary fuel pump relay. Refer to Wiring Repairs . Did you complete the repair?Go to Step 31
26Repair the open supply voltage circuit of the secondary fuel pump. Refer to Wiring Repairs . Did you complete the repair?Go to Step 31
27Repair the short to voltage on the control circuit of the secondary fuel pump relay. Refer to Wiring Repairs . Did you complete the repair?Go to Step 31
28Replace the secondary fuel pump relay. Did you complete the replacement?Go to Step 31
29Replace the rear fuel sender assembly. Refer to Fuel Sender Assembly Replacement . Did you complete the replacement?Go to Step 31
30Replace the PCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 31
31Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 32
32Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - VehicleSystem OK
IMPORTANT
The fuel level must be between 25-50 percent to perform this diagnostic procedure. If the fuel level is not within this range, misdiagnosis will occur.

DTC P2636

Heated oxygen sensors (HO2S) are used for fuel control and post catalyst monitoring. Each HO2S compares the oxygen content of the surrounding air with the oxygen content in the exhaust stream. The HO2S must reach operating temperature to provide an accurate voltage signal. Heating elements inside the HO2S minimize the time required for the sensors to reach operating temperature. The powertrain control module (PCM) supplies the HO2S with a reference, or bias, voltage of about 450 mV. When the engine is first started the PCM operates in open loop, ignoring the HO2S voltage signal. Once the HO2S reaches operating temperature and closed loop is achieved, the HO2S generates a voltage within a range of 0-1,000 mV that fluctuates above and below bias voltage. High HO2S voltage indicates a rich exhaust stream; low HO2S voltage indicates a lean exhaust stream.

The HO2S bank 1 sensor 2 and HO2S bank 2 sensor 2 are used for catalyst monitoring. This diagnostic runs once per ignition cycle. This diagnostic consists of two tests, a passive test and an intrusive test. During the passive test, if the HO2S bank 1 sensor 2 or HO2S bank 2 sensor 2 voltage transitions below 349 mV and above 710 mV, the DTC will pass for this ignition cycle. If the DTC does not pass during the passive test, the intrusive test will begin. During the intrusive test, the control module will force the air-to-fuel ratio rich and/or lean. The control module then waits for a predicted response from the HO2S. If the HO2S voltage transitions below 349 mV and/or above 710 mV, the DTC will pass for this ignition cycle. If the control module does not receive the expected response from the HO2S, DTC P2A01 will set for HO2S bank 1 sensor 2 or DTC P2A04 will set for HO2S bank 2 sensor 2.

This diagnostic procedure supports the following DTCs

  1. DTC P2A01 HO2S Circuit Bank 1 Sensor 2
  2. DTC P2A04 HO2S Circuit Bank 2 Sensor 2

DTCs P0053, P0054, P0059, P0060, P0101, P0102, P0103, P0106, P0107, P0108, P0112, P0113, P0117, P0118, P0125, P0128, P0131, P0132, P0133, P0134, P0135, P0137, P0138, P0140, P0141, P0151, P0152, P0153, P0154, P0155, P0157, P0158, P0160, P0161, P0200, P0442, P0443, P0446, P0449, P0455, P0496, P1133, P1134, P1153, P1154 are not set.

Passive Test

  1. The engine is running.
  2. The Engine Run Time parameter is less than 13.5 minutes.
  3. This diagnostic runs one time per drive cycle once the above conditions are met.

Intrusive Test

  1. The Engine Run Time parameter is more than 13.5 minutes.
  2. The Ignition 1 Signal parameter is between 10-18 volts.
  3. The Engine Speed parameter is between 900-5,000 RPM.
  4. The MAF Sensor parameter is between 5-100 g/s.
  5. The Vehicle Speed parameter is between 24-131 km/h (15-82 mph).
  6. The Short Term FT Bank 1 and Bank 2 parameter is between -10 and +10 percent.
  7. The maximum number of intrusive attempts is less than 100.
  8. This diagnostic runs one time per drive cycle once the above conditions are met.
  1. This diagnostic concludes within 15.5 minutes.
  2. The PCM detects that the HO2S bank 1 sensor 2 or HO2S bank 2 sensor 2 did not transition below 349 mV and above 710 mV during the passive test.
  3. One of the following tests fail: Lean Intrusive Test The PCM detects that the HO2S bank 1 sensor 2 or HO2S bank 2 sensor 2 is more than 349 mV for 60 seconds. The HO2S bank 1 sensor 1 and HO2S bank 2 sensor 1 is less than 300 mV. OR Rich Intrusive Test The PCM detects that the HO2S bank 1 sensor 2 or HO2S bank 2 sensor 2 is less than 710 mV for 60 seconds. The HO2S bank 1 sensor 1 and HO2S bank 2 sensor 1 is more than 600 mV.
  1. The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
  2. The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
  1. The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  3. A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  4. Clear the MIL and the DTC with a scan tool.

The number below refers to the step number on the diagnostic table.

  1. 2: If the voltage does not change more than the specified value, the condition is present.
StepActionValue(s)YesNo
Schematic Reference: Engine Controls Schematics Connector End View Reference: Engine Controls Connector End Views or Powertrain Control Module (PCM) Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle in Vehicle DTC Information
2Start the engine. Allow the engine to reach operating temperature. Refer to Scan Tool Data List . Operate the engine at 1,500 RPM for 30 seconds. While observing the affected HO2S voltage parameter with a scan tool, quickly cycle the throttle from closed throttle to wide open throttle, 3 times. Did the HO2S voltage parameter change more than the specified value?200 mVGo to Step 3Go to Step 4
3Observe the Freeze Frame/Failure Records for this DTC. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 4Go to Intermittent Conditions
4Turn OFF the ignition. Disconnect the affected heated oxygen sensor (HO2S). Turn ON the ignition, with the engine OFF. Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter less than the specified value?100 mVGo to Step 6Go to Step 5
5Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter more than the specified value?800 mVGo to Step 7Go to Step 8
6Test the HO2S high signal circuit for a short to ground. Refer to the following in Wiring Systems: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 20Go to Step 9
7IMPORTANT: The sensor may be damaged if the circuit is shorted to a voltage source. Test the HO2S high signal circuit for a short to voltage. Refer to the following in Wiring Systems: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 20Go to Step 17
8Measure the voltage from the low signal circuit of the HO2S harness connector on the engine harness side to a good ground with a DMM. Refer to Circuit Testing in Wiring Systems. Is the voltage more than the specified value?2 VGo to Step 10Go to Step 11
9Test the HO2S high signal circuit for a short to the HO2S low signal circuit. Refer to the following in Wiring Systems: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 20Go to Step 17
10Test the HO2S low signal circuit for a short to voltage. Refer to the following in Wiring Systems: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 20Go to Step 17
11Connect a 3-amp fused jumper wire between the high signal circuit of the HO2S harness connector on the engine harness side and a good ground. Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter less than the specified value?100 mVGo to Step 12Go to Step 14
12Remove the jumper wire from the previous step. Connect a 3-amp fused jumper wire between the high signal circuit of the HO2S harness connector on the engine harness side and the low signal circuit of the HO2S harness connector on the engine harness side. Observe the HO2S voltage parameter with a scan tool. Is the HO2S voltage parameter less than the specified value?100 mVGo to Step 15Go to Step 13
13Test the HO2S low signal circuit for an open or high resistance. Refer to the following in Wiring Systems: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 20Go to Step 17
14Test the HO2S high signal circuit for an open or high resistance. Refer to the following in Wiring Systems: Circuit Testing Wiring Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 20Go to Step 17
15The HO2S may be detecting a rich exhaust condition, a lean exhaust condition, or the HO2S may be contaminated. Inspect for the following conditions: NOTE: Refer to Silicon Contamination of Heated Oxygen Sensors Notice in Cautions and Notices. A silicon contaminated HO2S Any water intrusion into the HO2S connector An exhaust leak between the HO2S and the engine Any vacuum leaks Engine oil contaminated with fuel An incorrect fuel pressure-Refer to Fuel System Diagnosis . Any lean or rich fuel injectors-Refer to Alcohol/Contaminants-in-Fuel Diagnosis (Without Special Tool) or Alcohol/Contaminants-in-Fuel Diagnosis (With Special Tool) . An inaccurate mass air flow (MAF) sensor-Refer to Scan Tool Data List . Repair any of the above or similar engine conditions as necessary. Did you find and correct the condition?Go to Step 20Go to Step 16
16Test for shorted terminals and for poor connections at the HO2S. Refer to the following in Wiring Systems: Testing for Intermittent Conditions and Poor Connections Connector Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 20Go to Step 18
17Test for shorted terminals and for poor connections at the powertrain control module (PCM). Refer to the following in Wiring Systems: Testing for Intermittent Conditions and Poor Connections Connector Repairs Heated Oxygen Sensor (HO2S) Wiring Repairs Did you find and correct the condition?Go to Step 20Go to Step 19
18Replace the affected HO2S. Refer to Heated Oxygen Sensor (HO2S) Replacement Bank 1 Sensor 2 or Heated Oxygen Sensor (HO2S) Replacement Bank 2 Sensor 2 . Did you complete the replacement?Go to Step 20
19Replace the PCM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement?Go to Step 20
20Clear the DTCs with a scan tool. Turn OFF the ignition for 30 seconds. Start the engine. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition?Go to Step 2Go to Step 21
21Observe the Capture Info with a scan tool. Are there any DTCs that have not been diagnosed?Go to Diagnostic Trouble Code (DTC) List - Vehicle in Vehicle DTC InformationSystem OK
IMPORTANT
The sensor may be damaged if the circuit is shorted to a voltage source.
NOTE
Refer to Silicon Contamination of Heated Oxygen Sensors Notice in Cautions and Notices.

DTC P2A01 or P2A04