Engine - Special Tools (n54) BMW Z4 E89

Adapter Minimum set: Mechanical tools MW

Note. For compression testing.

Storage Location

C23

SI number

01 04 07 (352)

Consisting of

Scheme 1

1 = 0496305 Adapter

2 = 0496306 Ring

Note. (Sealing ring) For secure connection of test probe 11 0 222 and adapter 11 8 730/731.

Adapter MW

Replaced by: 0491003

Note. For pressure gauge for checking the oil pressure - Replaced by 11 4 030 (0 491 003)

B9

Note. For securing engine during removal and installation.

01 20 06 (299)

Scheme 2

Note. (Adapter) For connecting pipe bend 13 6 054 to pressure gauge 13 3 061 or BMW diagnosis and information system for checking oil pressure

A4

Scheme 3

Assembly tool MW

Note. For installing piston with connecting rod in cylinder head.

B20

A20

01 20 06 (299)

Scheme 4

Bush Minimum set: Mechanical tools MW

Note. For fitting valve stem seal

B15

01 06 98 (306)

Scheme 5

Note. (Assembly bushes with case) For installing pistons of 85 mm diameter (urgently required for pistons with U-Flex ring)

Consisting of

Scheme 6

4 = 0493142 Bush

Note. (Assembly bush) Diameter 85.50 mm, stage 2

1 = 0493139 Bush

Note. (Assembly bush) Diameter 85.00 mm

2 = 0493140 Bush

Note. (Assembly bush) Diameter 85.08 mm, repair

3 = 0493141 Bush

Note. (Assembly bush) Diameter 85.25 mm, stage 1

9 = 0493323 Case

Note. (Case) For storing assembly bushes, gauge 11 6 270 and lever dial gauge 11 6 250

Clip MW

Note. (Removal and fitting tool) For removing and installing cylinder head.

B51

01 17 04 (130)

Scheme 7

Compression tester Minimum set: Mechanical tools MW

Note. (Compression pressure testing set) For all petrol and diesel engines.

01 09 92 (558)

Consisting of

4 = 0490620 Probe

Scheme 8

Note. (Test probe) For recording compression testers 11 0 224 and 11 0 160/engine: S14, S38, S50 - Replaced by 11 0 235 (0 493 129)

4 = 0490616 Card

Note. (Cards) 100 pieces For recording compression tester 11 0 221

4 = 0490622 Card

Note. (Cards) 100 pieces For recording compression tester 11 0 224

2 = 0494517 Adapter

Note. Measuring "absolute compression" at all cylinders. Engine: W17

2 = 0493634 Case

Note. With foam material insert for recording compression tester

16 = 0495279 Adapter

Note. M67, M67TU engine

4 = 0490614 Compression tester

Note. (Compression tester) For diesel engines.

4 = 0490615 Probe

Note. (Test probe) For recording compression testers 11 0 221 and 11 0 160/engine: M21, M41, M47, M51, M57, M57T2

4 = 0490617 Compression tester

Note. (Compression tester) For petrol engines.

4 = 0490618 Hose

Note. (Extension hose) For rubber tapered section with fitting 11 0 228

4 = 0490619 Probe

Note. (Test probe) For recording compression testers 11 0 224 and 11 0 160/engine: M10, M20, M30, M40, M42, M43, M44, M50, M52, M60, M62, M70, M73, N62, S50US, S52US, S62

4 = 0490621 Tapered section

Note. (Rubber tapered section) For recording compression testers 11 0 224 and 11 0 160.

4 = 0490625 Valve

Note. (Non-return valve)

4 = 0490626 Filter

Note. (Filter) 3 x 3 mm

9 = 0493129 Probe

Note. (Test probe, screw-in) For measuring "absolute compression" at all cylinders, engine: S14, S38, S50B30, S50B32, S50US, S52US, S54, S85

2 = 0493387 Probe

Note. (Test probe) For recording compression tester 11 0 221 or DIS pressure sensor/engine: M47, M57, M57TU, M57T2

Compression tester MW

Replaced by: 0490613

Note. (Compression recorder) manufacturer VDO - Replaced by 11 0 220 (0 490 613)

Consisting of

1 = 0490594 Card

Note. (Cards) For compression pressure inscriber Discontinuation and replaced by 11 0 220 (0 490 613)

2 = 0490595 Pressure gauge

Note. Compression pressure inscriber Discontinuation and replaced by 11 0 220 (0 490 613)

3 = 0490596 Guard

Note. (Rubber protection) Still available as replacement Discontinuation and replaced by 11 0 220 (0 490 613)

4 = 0490597 Lines

Note. Discontinuation and replaced by 11 0 220 (0 490 613)

5 = 0490598 Adapter

Note. (test adapter for petrol engine) Engine: all, except M70 Discontinuation and replaced by 11 0 220 (0 490 613)

6 = 0490599 Adapter

Note. (test adapter for petrol engine) Engine: M70 Discontinuation and replaced by 11 0 220 (0 490 613)

7 = 0490600 Adapter

Note. (Test adapter extension) Discontinuation and replaced by 11 0 220 (0 490 613)

Scheme 9

Device MW

Replaced by: 0490504

Note. For retightening the connecting rod and cylinder head bolts - Replaced by 00 9 120 (0 490 504)

Consisting of

1 = 0490827 Extension

Note. (Extension 1/1") Replaced by 00 9 120 (0 490 504)

2 = 0490828 Washer

Note. (Graduated disc 180°) Replaced by 00 9 120 (0 490 504)

Scheme 10

3 = 0490829 Sleeve

Note. (Guide sleeve) Replaced by 00 9 120 (0 490 504)

4 = 0490830 Nut

Note. (Knurled nut) Replaced by 00 9 120 (0 490 504)

5 = 0490831 Wrench socket

Note. (Socket wrench insert WAF 10) Replaced by 00 9 120 (0 490 504)

6 = 0490832 Washer

Note. (Graduated disc up to 270°) Replaced by 00 9 120 (0 490 504)

7 = 0490833 Tab

Note. For counter-holding on the cylinder head Replaced by 00 9 120 (0 490 504)

8 = 0490834 Adapter

Note. (Adapter) Replaced by 00 9 120 (0 490 504)

Note. (Fixing device) For limiting the tilting motion of the engine when the transmission is removed or installed.

01 24 08 (501)

Consisting of

Scheme 11

1 = 0496572 Basic body

2 = 0496573 Padding

3 = 0496574 Spindle

4 = 0496575 Screw

Note. (Screws (2 x))

Note. (Pressure testing fixture) For pressure-testing cylinder head.

01 17 04 (130)

Consisting of

2 = 0495016 Plate

Note. (Plate with thrust piece)

Scheme 12

1 = 0495015 Plate

Note. (base plate with seal)

3 = 0495017 Hose

Note. (Hose with air connection)

4 = 0495724 Plate

Note. (Adapter plate with valve) N54

5 = 0495725 Screw

Note. (set of screws)N54

Note. (pressing fixture) For pressing out sealant for bedplate.

A52

01 17 04 (130)

Scheme 13

Device Minimum set: Mechanical tools MW

Note. (Cylinder head expander tool)

Individual

01 03 02 (833)

Consisting of

Scheme 14

17 = 0495028 Cage

Note. (Valve spring cage) Engine N52

1 = 0494366 Device

5 = 0494370 Quick fastener

7 = 0494372 Shaped part

Note. (Shaped part)

8 = 0494373 Shaped part

Note. (Shaped part) Shaped part made of plastic

9 = 0494374 Lever

2 = 0494367 Rod

3 = 0494368 Adapter

Note. (Sliding block)

4 = 0494369 Tab

6 = 0494371 Insert

Note. (Aluminum strip)

10 = 0494375 Hook

11 = 0494376 Cage

Note. (Valve spring cage) Engine M41, M51, S50

12 = 0494377 Cage

Note. (Valve spring cage) Engine M43, M73

13 = 0494378 Cage

Note. (Valve spring cage) Engine M44, M52, M54, M56, M62, S52, S54, S62

14 = 0494379 Cage

Note. (Valve spring cage) Engine M47, M47TU, M57, M57TU, N40, N42, N62, N73

15 = 0494380 Cage

Note. (Valve spring cage) Engine M21, M40

Replaced by: 0491007

Note. For installation of the dipstick guide tube - Replaced by 11 4 070 (0 491 007)

Note. (Device) For tensioning timing chain when adjusting timing

B43

01 01 01 (662)

Scheme 15

Consisting of

1 = 0494032 Bolt

2 = 0494033 Spindle

Note. (Locking device) For holding the bearing strips in place when fitting intake camshaft.

01 20 06 (299)

Consisting of

Scheme 16

2 = 0495741 Screw

Note. (knurled screw (4 pieces))

1 = 0495740 Tool

Note. (hold-down tool)

3 = 0495742 Thrust piece

Note. (thrust piece (6 pieces))

Extension Minimum set: Mechanical tools MW

Note. (Socket wrench extension) For loosening and tightening the oxygen sensor

A42

01 15 00 (609)

Scheme 17

Extractor Minimum set: Mechanical tools MW

Note. For RSS out of engine block at rear

C43

01 01 01 (662)

Scheme 18

Note. For radial shaft seal out of engine block at front

C43

01 01 01 (662)

Scheme 19

Consisting of

1 = 0494040 Bolt

Note. Replaced by 11 9 225 (0 496 261)

1 = 0494041 Bolt

Note. (screws (6 pieces))

1 = 0494039 Synchronizing key

4 = 0494042 Bolt

Note. (Screws (3 pieces))

5 = 0496261 Bolt

6 = 0496262 Puller

Fitting aid MW

Replaced by: 0494362

Note. (fitting accessories) For removing and fitting the valve springs. Replaced by 11 9 000 (0 494 362)

01 12 93 (701)

Consisting of

Scheme 20

3 = 0490649 Hook

Note. (hook) Length 220 mm - Engine: all, except M10 Replaced by 11 9 000 (0 494 362)

5 = 0490651 Cage

Note. (Valve spring cage) Engine: M44, M52, M62, S62, S54 Replaced by 11 9 000 (0 494 362)

1 = 0490647 Cage

Note. (Valve spring cage) Engine: M43, M73

2 = 0490648 Lever

Note. (compression lever) Engine: all, except M10

6 = 0493285 Cage

Note. (Valve spring cage) Engine: M47, M47TU, M57, N40, N42, M67, M67TU

4 = 0490650 Cage

Note. (valve spring cage) Replaced by 11 0345, engine: M52

Gauge Minimum set: Mechanical tools MW

Note. For fixing the camshaft at the top dead center.

01 07 10 (634)

Scheme 21

Gauge MW

Note. For securing oil spray nozzles

B20

01 20 06 (299)

Scheme 22

Note. (gauge with screws) For disconnecting the camshaft sensor gears.

A19

A20

Scheme 23

01 20 06 (299)

Consisting of

1 = 0495823 Gauge

2 = 0495825 Screw

Note. (screws M6x45 (2 x))

Note. For locating camshaft in TDC setting.

B52

01 17 04 (130)

Consisting of

Scheme 24

4 = 0495723 Bolt

Note. (Set of screws M6) Engine: N54

1 = 0495005 Gauge

2 = 0495006 Adapter

3 = 0495007 Retaining bracket

5 = 0496673 Bridge

Note. For securing camshaft at TDC.

Holder Minimum set: Mechanical tools MW

Note. (Counter support) For locking flywheel with A-transmission installed.

A19

C19

B19

01 20 06 (299)

Scheme 25

Note. (Counter support with screw connection) For holding the flywheel when gearbox is removed

B43

01 01 01 (662)

Scheme 26

Consisting of

1 = 0494034 Holder

Note. (Individual counter support)

2 = 0494035 Screw

Note. (Bolt (thread M10) with washer)

For screwing counter support

3 = 0494129 Bush

Note. (Bush for counter support) For counter support, for retaining flywheel when gearbox is removed Engine: N62, N73

4 = 0494130 Screw

Note. (Bolt (thread M12)) For counter support for retaining flywheel when gearbox is removed

5 = 0494793 Bush

6 = 0495216 Bush

Note. For counter support, for retaining flywheel when gearbox is removed Engine: M57TU2

Note. (Counter support) Blocking flywheel when releasing and tightening down central bolts on vibration absorber

C45

C46

Scheme 27

01 12 99 (452)

Consisting of

1 = 0494432 Basic body

Note. (Basic body) E65/M67, E38/M67 Discontinuation Replaced by 11 8 183 (0 494 434)

2 = 0494433 Shaped part

Note. (Shaped part)

3 = 0494434 Basic body

4 = 0494435 Adapter

Note. E65/M67

5 = 0494716 Adapter

Note. (Adapter with adjusting sleeve) E46 M47TU

Scheme 28

Holder MW

Replaced by: 0490855

Note. (Counter support) - Nov. 88 Replaced by 11 2 240 (0 490 855)

Note. (Installation bracket)

A51

Scheme 29

Note. (Counter support) For removing and installing ring gear of oil pump drive.

C19

C20

01 20 06 (299)

Scheme 30

Note. (Counter support) For removing and installing triangular drive (vacuum pump) on crankcase.

A52

01 17 04 (130)

Scheme 31

Scheme 32

Scheme 33

Lifting gear Minimum set: Mechanical tools MW

Note. (Hoist) For removing and installing engines.

01 13 94 (888)

Consisting of

1 = 0490562 Lifting gear

Note. (Cross-member)

Scheme 34

2 = 0490563 Chain

Note. (Chain) Version: long

3 = 0490564 Chain

Note. (Chain) Version: short

4 = 0490565 Shackle

Note. (Shackle) 2 x

Note. For removing and installing engines.

01 13 94 (888)

Consisting of

1 = 0490568 Lifting gear

Note. (Cross-member)

Scheme 35

2 = 0490569 Chain

Note. (Chain)

3 = 0490570 Chain

Note. (Chain) Version: long

4 = 0490571 Chain

Note. (Chain) Version: short

5 = 0490572 Shackle

Note. (Shackle) 2 pieces

Mandrel MW

Note. (Drift) For driving needle bearing out of crankcase (M20) and pressing out propeller shaft centering mount

Scheme 36

Mandrel Minimum set: Mechanical tools MW

Note. For driving valve into engine block (sealing compound)

A43

01 01 01 (662)

Scheme 37

Note. (alignment pin) For securing flywheel at TDC position

B43

01 01 01 (662)

Scheme 38

Note. (drift) For driving guide bearing into crankshaft (S14, S38, M10, M20, M21, M30, M40, M42, M50, M51 M52) and driving centering mount into propeller shaft

A15

Scheme 39

Note. (Installation drift)

A51

Note. (Alignment pin) For securing the flywheel at the TDC setting

A52

01 17 04 (130)

Scheme 40

Note. (Mandrel) Replaced by 11 1 200

Note. (Drift) Replaced by 11 1 200

Replaced by: 0490724

Note. (Drift) Replaced by 11 1 200 (0 490 724)

Oddments tray Minimum set: Mechanical tools MW

Note. (Boards (2 pieces)) For setting down the individual components of the cylinder head.

01 17 04 (130)

Consisting of

1 = 0495106 Oddments tray

Note. (Board for intake side)

Scheme 41

2 = 0495107 Oddments tray

Note. (Board for exhaust side)

Oil filter wrench Minimum set: Mechanical tools MW

Note. For unfastening and tightening oil filter cover

A43

01 01 01 (662)

Scheme 42

Pin Minimum set: Mechanical tools MW

Note. (lock pin (2 pieces)) For retaining the chain tensioner piston (e.g. when removing and installing the cylinder head) and to lock the drive belt tensioner

B5

C5

01 09 91 (416)

Scheme 43

Note. (lock pin) For chain tensioners, for locking the chain tensioner piston (e.g. during cylinder head removal and fitting)

B5

C5

01 12 93 (701)

Scheme 44

Plate MW

Note. (Fixture) For mounting engine on assembly stand.

01 20 06 (299)

Consisting of

1 = 0495737 Fixture

Note. (Engine mount)

Scheme 45

2 = 0495738 Screw

Note. (Set of screws (4 x))

Pliers MW

Replaced by: 0490796

Note. For removal of the valve stem seals - Replaced by 11 1 480 (0 490 796)

Scheme 46

Replaced by: 0490796

Note. For removing and installing the valve stem seal. Only free for motorcycle! Replaced by 11 1 480 (0 490 796)

Pliers Minimum set: Mechanical tools MW

Note. For removing valve stem seal

B10

01 01 93 (621)

Scheme 47

Note. (Removal pliers)

A51

Note. For removing and installing boost air line.

C20

01 20 06 (299)

Scheme 48

Note. (Installation pliers)

A51

Plug Minimum set: Mechanical tools MW

Note. (Seal plugs (2x)) For sealing off oil holes in oil pump.

A52

01 17 04 (130)

Scheme 49

Removal and fitting aid Minimum set: Mechanical tools MW

Note. (Removal and mounting tool) For removal and installation of sealing cap of vacuum pump.

01 20 06 (299)

Consisting of

8 = 0496704 Bush

In conjunction with: 11 8 530

Scheme 50

1 = 0495729 Plate

Note. (Base plate)

2 = 0495730 Plate

Note. (Pressure plate)

3 = 0495731 Spindle

Note. (Spindle (pressure plate))

4 = 0495732 Spindle

Note. (Spindle (removal plate))

5 = 0495733 Screw

Note. (Set of screws M10 (N54))

6 = 0495734 Screw

Note. (Set of screws M11 incl. sleeve (N53))

7 = 0495735 Plate

Note. (Removal plate)

Screwdriver insert Minimum set: Mechanical tools MW

Note. (Screwdriver insert Torx T60) For releasing and tightening down dual-mass flywheel - model year: from Jan 94

A11

01 02 94 (777)

Scheme 51

Sleeve Minimum set: Mechanical tools MW

Note. (Assembly sleeve) For fitting the valve stem seal, diameter 7 mm

Scheme 52

Sleeve MW

Replaced by: 0490744

Note. (Assembly sleeves) For fitting the valve stem seal - Replaced by 11 1 360 (0 490 744)

Socket wrench Minimum set: Mechanical tools MW

Note. (wrench socket Torx T60) For removing and installing cylinder head (outside diameter 13.5 mm).

B20

A20

01 20 06 (299)

Scheme 53

Socket wrench MW

Note. For removing and installing lambda oxygen sensors.

A52

01 17 04 (130)

Scheme 54

Note. (Wrench socket AF 10) For fitting and removing the earth connector screws on the injectors

A19

01 20 06 (299)

Scheme 55

Note. (Wrench socket AF 5) For removing and installing the high-pressure pump (length 125 mm).

A20

01 20 06 (299)

Scheme 56

Socket wrench insert Minimum set: Mechanical tools MW

Note. (Wrench socket 22 mm) For loosening and tightening the oxygen sensor

A11

01 06 95 (963)

Scheme 57

Spacer Minimum set: Mechanical tools MW

Note. For supporting engine during removal and installation of transmission

B6

01 11 94 (858)

Scheme 58

Tool Minimum set: Mechanical tools MW

Note. (Pulling device) For radial shaft seal at front of engine block

C43

01 01 01 (662)

Scheme 59

Consisting of

1 = 0494021 Bush

2 = 0494022 Spindle

4 = 0494024 Bolt

Note. (Screws (3 pieces))

5 = 0496670 Spindle

Note. N55

3 = 0494023 Nut

Note. (cleaning kit) For cleaning sealing surfaces on magnesium crankcase/cylinder head.

01 17 04 (130)

Consisting of

2 = 0495104 Extractor

Note. (grindstone)

1 = 0495103 Scraper

Scheme 60

Tool MW

Note. Infos available under the Technical Campaign Number 0013920100 and also under the PuMA Number 32600043.

Scheme 61

Note. (pulling tool) For pulling radial shaft seal into engine block, rear

C43

01 01 01 (662)

Scheme 62

Consisting of

5 = 0496660 Ring

Note. For fitting rear radial shaft seal - rim offset 6.6 mm (N55).

1 = 0494028 Bush

2 = 0494029 Thrust piece

3 = 0494030 Nut

4 = 0494031 Screw

Note. (screws (2 x))

Tool set MW

Note. (Tool set) For removal and installation of gudgeon pin circlips.

01 17 04 (130)

Consisting of

0495010

0495011

0495012

0495013

Note. (Tool set) For removal and installation of gudgeon pin circlips.

01 20 06 (299)

Consisting of

1 = 0495744 Holder

Note. (Installation bracket)

Scheme 63

2 = 0495745 Pliers

Note. (Installation pliers)

3 = 0495746 Mandrel

Note. (Installation mandrel)

4 = 0496658 Mandrel

Note. For installing circlip on gudgeon pin (N55).

Torque wrench MW

Note. For installing camshaft bearing strips.

A51

01 17 04 (130)

Scheme 64

Torx Minimum set: Mechanical tools MW

Note. (Torx) E10 For removing and installing oil pump triangular drive.

B19

01 20 06 (299)

Scheme 65

Replaced by: 0495747

Note. (Torx) T60 For assembly and disassembly of cylinder head. Replaced by 11 8 580 (0 495 747)

A51

01 17 04 (130)

Scheme 66

Note. (Torx) T50 For assembly and disassembly of cylinder head.

A51

01 17 04 (130)

Scheme 67

Washer Minimum set: Mechanical tools MW

Note. (Shim) For slackening and tightening the central bolt.

B51

01 17 04 (130)

Consisting of

Scheme 68

2 = 0495211 Screw

Note. (Screws M8x40 mm (3 x))

1 = 0495210 Washer

Note. (Shim)

Wrench socket Minimum set: Mechanical tools MW

Note. (Wrench socket 22 mm) For loosening and tightening the oxygen sensor

Scheme 69