11 61 Air intake manifold
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Hexagon screw Air intake manifold to cylinder head. | N52K | M7 x 50 | 15 Nm | |
| 2AZ | Hexagon nut Air intake manifold to cylinder head. | N52K | AM7 (to DIN 439) | 15 Nm | |
| 3AZ | Hose clamp Clean-air gaiter to connection, throttle valve assembly. | N52K | L80-100 | 3 Nm | |
| 4AZ | Ejot screw Fuel line to intake manifold | N52K | 50 x 20 | 6 Nm | |
| 5AZ | Oval-head screw Holder, engine wiring harness, to intake manifold. | N52K | M6 x 10 | 8 Nm | |
TIGHTENING TORQUE SPECIFICATION - AIR INTAKE MANIFOLD
11 72 Air pump, lines and control valves
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Secondary air valve to cylinder head | N52K | M6 | 8 Nm | |
| 2AZ | Secondary air pump to mounting bracket/pump carrier | N52K | M6 | 8 Nm | |
| 3AZ | Intake hose/intake line to body | N52K | M6 | 8 Nm | |
TIGHTENING TORQUE SPECIFICATION - AIR PUMP, LINES AND CONTROL VALVES
11 31 Camshaft
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ASA screws Upper and lower bearing banks of exhaust camshaft to cylinder head. | N52K | M7 x 70 | Insert bolts dry. Tighten screws from inside outwards. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 20 Nm |
| Torque angle | 70 ° | ||||
| 2AZ | ISA screws Bearing cap of intake camshaft to cylinder head. | N52K | M6 x 30.5 | 9 Nm | |
| 3AZ | ASA screws Timing chain module to cylinder head. | N52K | M6 x 35 | 9 Nm | |
| 4AZ | Bearing pin Timing chain module to crankcase. | N52K | M8 | 20 Nm | |
| 5AZ | Bearing pin Timing chain module to cylinder head. | N52K | M7 | 14 Nm | |
| 6AZ | Chain tensioner Chain tensioner to cylinder head. | N52K | M22 x 1.5 | Replace sealing ring. | 55 Nm |
| 7AZ | Plug Assembly opening to cylinder head. | N52K | M18 x 1.5 | 25 Nm | |
TIGHTENING TORQUE SPECIFICATION - CAMSHAFT
11 24 Connecting Rods and Bearings
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ASA screw (connecting rod bolt) Connecting rod bearing cap to connecting rod. | N52K | M8 x 47 | Replace screw. Screw washed and oiled. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 20 Nm |
| Torque angle | 70 ° | ||||
TIGHTENING TORQUE SPECIFICATION - CONNECTING RODS AND BEARINGS
11 53 Coolant thermostat with connections
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Hexagon screws Coolant thermostat to electric water pump. | N52K | M6 x 25 | 9 Nm | |
| 2AZ | ASA screws Feed line (from electric water pump) to crankcase. | N52K | M6 x 16 | Replace sealing ring and seal. | 9 Nm |
| 3AZ | Hose clamp Feed line (from crankcase) to electric water pump. | N52K | L42-48 | 3 Nm | |
| 4AZ | Hose clamps Coolant hose between oil-water heat exchanger and feed line. | N52K | L18-24 | 3 Nm | |
| 5AZ | Hose clamps Coolant hose between coolant thermostat and electric water pump. | N52K | L42-48 | 3 Nm | |
| 6AZ | Hose clamp Coolant hose (from cylinder head) to coolant thermostat. | N52K | L23-35 | 3 Nm | |
| 7AZ | Hexagon screws Coolant hose (from coolant thermostat) to cylinder head. | N52K | M6 x 25 | 9 Nm | |
| 8AZ | ASA screw Spacer to cylinder head. | N52K | M6 x 12 | 8 Nm | |
| 9AZ | ASA screws Dual bracket to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M6 x 16 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 20 Nm |
| Torque angle | 70 ° | ||||
TIGHTENING TORQUE SPECIFICATION - COOLANT THERMOSTAT WITH CONNECTIONS
11 11 Crankcase
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Hexagon screws Bedplate to crankcase. | N52K | M10 x 100 | Replace screws. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 20 Nm |
| Torque angle | 70 ° | ||||
| 2AZ | ASA screws Bedplate to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M10 x 27 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 15 Nm |
| Torque angle | 90 ° | ||||
| 3AZ | ASA screws Bedplate to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M8 x 37 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 8 Nm |
| Torque angle | 90 ° | ||||
| 4AZ | ASA screws Bedplate to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M10 x 41 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 15 Nm |
| Torque angle | 90 ° | ||||
| 5AZ | Oil spray nozzles Oil spray nozzles in crankcase. | N52K | M8 x 1 | 12 Nm | |
| 6AZ | Plug Coolant drain to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M14 x 1.5 | Replace screw and sealing ring. Thread repairs are not permitted! | 50 Nm |
| 7AZ | Plug Mounting hole to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M22 x 1.5 | Replace screw. Thread repairs are not permitted! | 50 Nm |
| 8AZ | Plug Mounting hole to bedplate. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M16 x 1.5 | Replace screw. Thread repairs are not permitted! | 27 Nm |
TIGHTENING TORQUE SPECIFICATION - CRANKCASE
11 21 Crankshaft and Bearings
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Hexagon screw (central screw) Hub of vibration damper to crankshaft. | N52K | M16 x 80 | Replace screw. Screw and thread are lightly oiled. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 100 Nm |
| Torque angle | 360 ° | ||||
TIGHTENING TORQUE SPECIFICATION - CRANKSHAFT AND BEARINGS
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Increment wheel on crankshaft | S54 | M5 10.9 | Replace screws Jointing torque | 5.0 Nm |
| Torque angle | 45 ° | ||||
| Increment wheel on crankshaft | M5 10.9 | Replace screws | 13 Nm | ||
| Increment wheel on crankshaft | M5 8.8 | Replace screws | 5.5 Nm | ||
TIGHTENING TORQUE SPECIFICATION - CRANKSHAFT AND BEARINGS
11 12 Cylinder Head with Cover
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 11AZ | Cylinder head cover | All | M6 | 10 Nm | |
| All | M7 | 15 Nm | |||
| M21 | M8 | 15 Nm | |||
| 12AZ | Oil trap to cylinder head cover | M21 | M8 | 17 Nm | |
| 13AZ | Timing case to cylinder head | All | M7 | 15 Nm | |
| All | M8 | 20 Nm | |||
| 14AZ | Plug for oil channel (microencapsulated) | M47/M57 | M12 x 1.5 | 20 Nm | |
| 15AZ | Vent plugs to cylinder head (coolant) | M67 | 2 Nm | ||
TIGHTENING TORQUE SPECIFICATION - CYLINDER HEAD WITH COVER
11 12 Cylinder head with cylinder head cover
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ISA screws (cylinder head bolts) Cylinder head to crankcase. | N52K | M10 x 125 | Replace screws. Tighten screws from inside outwards. Joining torque and angle of rotation must be observed without fail. Jointing torque | 30 Nm |
| 1. Angle of rotation | 90 ° | ||||
| 2. Angle of rotation | 90 ° | ||||
| 3. Angle of rotation | 45 ° | ||||
| 2AZ | ISA screws (cylinder head bolts) Cylinder head to crankcase. | N52K | M9 | Replace screws. Joining torque and angle of rotation must be observed without fail. Jointing torque | 30 Nm |
| 1. Angle of rotation | 90 ° | ||||
| 2. Angle of rotation | Omitted | ||||
| 3. Angle of rotation | 45 ° | ||||
| 3AZ | Al screw Cylinder head to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M9 x 30 | Replace screw. Thread repairs exclusively with aluminium Helicoil threaded insert. Joining torque and angle of rotation must be observed without fail. Jointing torque | 10 Nm |
| Torque angle | 90 ° | ||||
| 4AZ | ASA screws Cylinder head to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M9 x 70 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Joining torque and angle of rotation must be observed without fail. Jointing torque | 10 Nm |
| Torque angle | 135 ° | ||||
| 5AZ | ASA screws Cylinder head cover to cylinder head. | N52K | M7 | 9 Nm | |
| 6AZ | Fillister head screws Ignition coil cover to cylinder head cover. | N52K | M6 x 20 | 4 Nm | |
| 7AZ | ISA screws Bearing cap of eccentric shaft to cylinder head. | N52K | M6 x 30.5 | 9 Nm | |
| 8AZ | Seal plugs Coolant duct in cylinder head. | N52K | M16 x 1.5 | Thread must be oiled. | 40 Nm |
| 9AZ | Towing eye Towing eye to cylinder head. | N52K | M16 | Use towing eye exclusively with M16 thread. Use towing eye for engine transportation only. | 30 Nm |
TIGHTENING TORQUE SPECIFICATION - CYLINDER HEAD WITH CYLINDER HEAD COVER
11 51 Electric water pump with drive
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ASA screws Electric water pump to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K/Nicht fur E70 N52K B30 | M8 x 32 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 10 Nm |
| Torque angle | 90 ° | ||||
| 2AZ | ASA screws Electric water pump to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | E70 N52K B30 | M8 x 28 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 10 Nm |
| Torque angle | 90 ° | ||||
TIGHTENING TORQUE SPECIFICATION - ELECTRIC WATER PUMP WITH DRIVE
11 78 Emissions control, control sensor/monitoring sensor
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Control sensor/monitoring sensor | N74 | M18 x 1.5 | 50 Nm | |
| 2AZ | Bracket, oxygen sensor, to cylinder head cover | N74 | M6 | 10 Nm | |
TIGHTENING TORQUE SPECIFICATION - EMISSIONS CONTROL, CONTROL SENSOR/MONITORING SENSOR
11 78 Emissions-control, Lambda oxygen sensor
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Oxygen control sensor; oxygen monitor sensor | All | M18 x 1.5 | 50 Nm | |
TIGHTENING TORQUE SPECIFICATION - EMISSIONS-CONTROL, LAMBDA OXYGEN SENSOR
11 78 Exhaust gas control, lambda control sensor/lambda monitor sensor
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Lambda control sensor LSU 4.9 Lambda monitor sensor LSF 4.2 | N52K | M18 x 1.5 | 50 Nm | |
| 2AZ | ASA screws Bracket, lambda control sensors, to cylinder head. | N52K | M6 x 12 | 8 Nm | |
| 3AZ | Hexagon screw Bracket, lambda monitor sensors, side, to transmission. | N52K/Nicht fur E6x und E85 | M8 x 16 | 19 Nm | |
| 4AZ | Bracket, plug connection, lambda monitor sensors, bottom, to transmission. | N52K | |||
TIGHTENING TORQUE SPECIFICATION - EXHAUST GAS CONTROL, LAMBDA CONTROL SENSOR/LAMBDA MONITOR SENSOR
11 62 Exhaust manifold
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Exhaust manifold to cylinder head Coat screw connections with CRC copper paste | All | M6 | Replace nuts | 10 Nm |
| M50/M52/M52TU/M54/M56/S52/S50 US | M7 | Replace nuts | 20 Nm | ||
| All/others | M7 | Replace nuts | 15 Nm | ||
| M10 | M8 | Upper row of staybolts installed with bolt cement | 23 Nm | ||
| M21 | M8 | 12 Nm | |||
| Replace nuts Retighten after 2000 km Slacken nuts by a 1/4 turn | 12 Nm | ||||
| M41/M47/M47TU/M51/M57/M57TU | M8 | Replace nuts | 20 Nm | ||
| All/others | M8 | Replace nuts | 23 Nm | ||
TIGHTENING TORQUE SPECIFICATION - EXHAUST MANIFOLD
11 52 Fan
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Fan clutch on water pump Coupling nut (left-hand threads) | All | 40 Nm | ||
| M54 | 45 Nm | ||||
| 2AZ | Fan to fan clutch | All | 10 Nm | ||
TIGHTENING TORQUE SPECIFICATION - FAN
11 22 Flywheel
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Hexagon screws Flywheel to crankshaft for automatic transmission. | N52K | M12 x 25.5 | Replace screws. Jointing torque and final tightening must be observed without fail. 1. Jointing torque | 30 Nm |
| 2. Final tightening | 125 Nm | ||||
| 2AZ | ISA screws Flywheel to crankshaft for manual gearbox. | N52K | M12 x 25 | Replace screws. | 120 Nm |
TIGHTENING TORQUE SPECIFICATION - FLYWHEEL
11 61 Intake manifold
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Intake manifold on cylinder head | All | M8 | 22 Nm | |
| All | M7 | 15 Nm | |||
| All | M6 | 10 Nm | |||
| 2AZ | Soundproofing hood to holder | M60/1/M60/2/M62 | M6 | 8 Nm | |
TIGHTENING TORQUE SPECIFICATION - INTAKE MANIFOLD
11 41 Oil Pump with Strainer and Drive
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ASA screws Suction pipe to bedplate. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M6 x 30 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 4 Nm |
| Torque angle | 100 ° | ||||
| 2AZ | ASA screw Oil pump to bedplate. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M8 x 123 | Replace screw. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 10 Nm |
| Torque angle | 180 ° | ||||
| 3AZ | ASA screws Oil pump to bedplate. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M8 x 31 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 10 Nm |
| Torque angle | 90 ° | ||||
| 4AZ | ASA screw Chain module to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M6 x 16 | Replace screw. Thread repairs are not permitted! Jointing torque and angle of rotation must be observed without fail. Jointing torque | 4 Nm |
| Torque angle | 45 ° | ||||
| 5AZ | ASA screws Chain module to oil pump. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M6 x 16 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 4 Nm |
| Torque angle | 45 ° | ||||
| 6AZ | Fillister head bolt Sprocket wheel to oil pump. | N52K | M8 x 20 | Jointing torque and angle of rotation must be observed without fail. Jointing torque | 20 Nm |
| Torque angle | 45 ° | ||||
TIGHTENING TORQUE SPECIFICATION - OIL PUMP WITH STRAINER AND DRIVE
11- 42 Oil filter element with connections
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Oil filter cap Oil filter cap to oil-filter housing. | N52K | Replace sealing ring. | 25 Nm | |
| 2AZ | ASA screws Oil filter housing to cylinder head. | N52K | M8 | Replace seal. | 22 Nm |
| 3AZ | Tapping screws Oil_coolant heat exchanger to oil filter housing. | N52K | M8 x 20 | Replace seal. | 16 Nm |
TIGHTENING TORQUE SPECIFICATION - OIL FILTER ELEMENT WITH CONNECTIONS
11 13 Oil sump
| Type | Thread | Tightening specifications | Dimension | ||
|---|---|---|---|---|---|
| 1AZ | Plug Oil drain to oil sump. | N52K | M12 x 1.5 | Replace sealing ring. | 25 Nm |
| 2AZ | ASA screw Oil sump (aluminium) to crankcase lower half. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M8 x 26 | Replace screw. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 8 Nm |
| Angle of rotation | 90 ° | ||||
| 3AZ | ASA screw Oil sump (aluminium) to crankcase lower half. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M8 x 112 M8 x 92 | Replace screw. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 8 Nm |
| Angle of rotation | 180 ° | ||||
| 4AZ | ASA screw, microencapsulated Oil sump (aluminium) to crankcase lower half. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K Allrad | M8 x 36 M8 x 40 | Replace microencapsulated screw. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 8 Nm |
| Angle of rotation | 90 ° | ||||
| 5AZ | ASA screw Oil sump (sheet metal) to crankcase lower half. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M8 x 24 | Replace screw. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 8 Nm |
| Angle of rotation | 90 ° | ||||
| 6AZ | ASA screw Oil deflector to crankcase lower half. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M6 x 20 | Replace screw. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 4 Nm |
| Angle of rotation | 90 ° | ||||
| 7AZ | ASA screw Transmission to oil sump. | N52K | M8 x 50 | 19 Nm | |
| 8AZ | Hexagon nut Holder, transmission oil cooler line, to oil sump. | N52K | M6 | 8 Nm | |
| 9AZ | Hexagon nut Holder, coolant hose, to oil sump. | N52K | M6 | 9 Nm | |
| 10AZ | Hexagon screw Holder, coolant hose, to oil sump. | N52K | M10 x 18 | 21 Nm | |
| 11AZ | Hexagon nut Oil level sensor to oil sump. | N52K | M6 | 8 Nm | |
| 12AZ | Hexagon screw Coolant return line to oil sump. | N52K | M10 x 18 | 41 Nm | |
TIGHTENING TORQUE SPECIFICATION - OIL SUMP
11 28 Ribbed V-belt with tension and deflection system
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ASA screw Belt tensioner to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K/Nicht fur E70 N52K B30 | M11 x 65 | Replace screw. Thread repairs are not permitted! Jointing torque and angle of rotation must be observed without fail. Jointing torque | 25 Nm |
| Torque angle | 90 ° | ||||
| 2AZ | ASA screw Belt tensioner with deflection pulley to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | E70 N52K B30 | M11 x 99 | Replace screw. Thread repairs are not permitted! Jointing torque and angle of rotation must be observed without fail. Jointing torque | 25 Nm |
| Torque angle | 90 ° | ||||
| 3AZ | Hexagon screw Deflection pulley to alternator. | N52K | M10 x 45 | 40 Nm | |
TIGHTENING TORQUE SPECIFICATION - RIBBED V-BELT WITH TENSION AND DEFLECTION SYSTEM
11 14 Transmission closing plate
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ASA screws Transmission cover plate to crankcase. Aluminium screws/bolts are permitted with and without colour coding (blue). | N52K | M6 x 16 | Replace screws. Thread repairs exclusively with aluminium Helicoil threaded insert. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 4 Nm |
| Torque angle | 45 ° | ||||
TIGHTENING TORQUE SPECIFICATION - TRANSMISSION CLOSING PLATE
11 66 Vacuum pump
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ISA flat mushroom head screws 10.9 Vacuum pump to crankcase. | N52K | M6 x 40 | 10 Nm | |
| 2AZ | ISA screw Sprocket wheel to vacuum pump. | N52K | M10 x 30 | 66 Nm | |
TIGHTENING TORQUE SPECIFICATION - VACUUM PUMP
11 36 Variable camshaft control VANOS
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Hexagon screws (central bolts) VANOS with sensor gear to inlet and exhaust camshafts. | N52K | M10 x 94 | Replace screws. Grip inlet and exhaust camshafts at dihedron when tightening. Jointing torque and angle of rotation must be observed without fail. Jointing torque | 20 Nm |
| Torque angle | 180 ° | ||||
| 2AZ | Non-return valve Non-return valve for VANOS to cylinder head | N52K | M14 x 1.5 | Replace sealing ring. | 13 Nm |
| 3AZ | Hexagon screws Inlet and exhaust solenoid valve with holder to cylinder head. | N52K | M6 x 12 | Replace support and sealing rings. | 9 Nm |
TIGHTENING TORQUE SPECIFICATION - VARIABLE CAMSHAFT CONTROL VANOS
11 37 Variable valve gear
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ASA screws Guide block to timing case. | N52K | M6 x 23 | Only one screw (inside) plus the oil spray nozzle are fitted on cylinder no. 3. | 10 Nm |
| 2AZ | ASA screws Torsion spring to cylinder head. | N52K | M6 x 20 | 10 Nm | |
| 3AZ | ASA screws Electric servomotor to cylinder head and to cylinder head cover. | N52K | M6 x 16 | Join screws hand-tight to cylinder head. Join screw hand-tight to cylinder head cover. Jointing torque on cylinder head. Jointing torque on cylinder head cover. | 10 Nm |
| 4AZ | ASA screw Oil spray nozzle to guide block. | N52K | M6 x 30 | Oil spray nozzle is fitted on cylinder no. 3 (outside). | 10 Nm |
| 5AZ | Stop screw Stop screw of eccentric shaft to cylinder head. | N52K | M6 | 10 Nm | |
TIGHTENING TORQUE SPECIFICATION - VARIABLE VALVE GEAR
11 23 Vibration Damper
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 3AZ | Belt pulley/vibration damper to hub | S38/B36 | M8 10.9 | 34 Nm | |
| N40/N42/N45/N46/S38/B38 | M8 10.9 | 34 Nm | |||
| All/others | M8 | 22 Nm | |||
| 4AZ | Belt pulley to vibration damper | S38/B35 | M8 8.8 | 22 Nm | |
| S50 | M8 8.8 | 22 Nm | |||
| 5AZ | Sprocket with hub or hub to crankshaft | M40 | M16 x 1.5 | Replace screw | 310 Nm |
| M42/M43/M43TU/M44 | M16 x 1.5 | Replace screw | 330 Nm | ||
| 6AZ | Hub to crankshaft | N40/N42/N45/N46 | M16 x 1.5 | Replace screw | 300 Nm |
TIGHTENING TORQUE SPECIFICATION - VIBRATION DAMPER
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | ASA screws Vibration damper to hub. | N52K | M8 x 16 | 35 Nm | |
TIGHTENING TORQUE SPECIFICATION - VIBRATION DAMPER