Removal
Preparations
Disconnect the battery lead.
See: Battery, disconnecting.
Supplemental restraint system module (SRS)
S60R (B5254T4 engine)
Remove the front storage compartment. See Replacing the storage compartment.
S60 (other engines)
Remove the front storage compartment. See Replacing the storage compartment (-2004) or the entire center console. See Center console, replacing (2005-).
Scheme 95
- Push the boot to one side and disconnect the connector.
Scheme 96
- Remove the 3 x control module screws (Torx 30).
- Lift the control module.
Installation
| CAUTION | Take care that nothing comes between the control module and the bodywork. This can cause over-sensitivity or poor SRS system function. |
Supplemental restraint system module (SRS)
Install 3 screws (torx 30). Tighten to 10 Nm .
| CAUTION | It is important that the control module is securely mounted onto the bodywork if the sensor module is to operate properly. |
Other components are reinstalled in reverse order.
Final check
Scheme 97
| WARNING | The ignition may never be on when the SRS ignition cable connector is being removed or installed. |
When all components have been installed
- switch ignition to position II
- reconnect the battery negative lead.
Note. Check that the SRS indicator lamp is not defective by turning the key to position II. The SRS indicator lamp should light and go out after approximately seven seconds.
Scheme 98
- Check that the SRS indicator lamp is not lit constantly. If the lamp is lit constantly use the data link connector (DLC) or VCT2000 to trace the fault.
Ordering software
Order the software in accordance with: 8645444 .
Programming control module
Applies to MY 2005
After downloading and configuring the control module the control module receives the vehicle configuration data from the central electronic module (CEM). This can take up to 15 seconds and during this time the SRS lamp flashes in the Driver information module (DIM). Downloading and configuration is complete when the SRS lamp stops flashing.
General Replacement Policy
When repairing a crashed vehicle, the Volvo policy is to replace those systems that may have been damaged where full function cannot be guaranteed.
Specific Replacement Policy
Driver/passenger airbag modules and seat belt tensioners indicate clearly when they have deployed and must be replaced.
When a driver and/or passenger airbag module has deployed
- all seat belt tensioners, seat belt buckles and end mountings in the rear seat (and in the third row rear seat where applicable) have been activated and should therefore be replaced
- the seat belt tensioners in the front seats are checked according to «Seat belt tensioner, checking»(ref-407002-S01624315022011070100000), as activation of the tensioner function depends on whether seat belt was in use or not.
When the vehicle is subjected to collision forces without the driver and/or passenger airbag module deploying
- all the seat belt tensioners in the car must be checked. See «Seat belt tensioner, checking»(ref-407002-S01624315022011070100000).
SRS Replacement Components
1. Steering wheel module
Scheme 99
The steering wheel module is unlocked in two stages.
When working on the steering wheel, steering shaft or steering gear, certain operations must be carried out according to the methods for working on the steering wheel module.
2. Passenger module
Scheme 100
The passenger airbag module is unlocked in two stages.
3a - c SIPS module (Side Impact Protection System)
Scheme 101
3a. There are side airbags in both the front seats.
3b. The sensors are located in the B and C-posts.
3c. The sensors are located in the B posts.
Scheme 102
Scheme 103
4a - e Seat belts and seat belt tensioners
Scheme 104
Note. The following models have pyrotechnical seat belt tensioners: 850 1994 - S/V 70 Front S/V 40 Front
All seat belts are equipped with pyrotechnical seat belt tensioners.
Scheme 105
Scheme 106
Scheme 107
Scheme 108
5a. IC, Inflatable Curtain
Scheme 109
The curtain consists of two inflatable protective curtains located in the edges of the roof on each side of the car.
The curtain shields the upper section of the car interior, from the A to the C-posts.
Scheme 110
6. WHIPS (Whiplash Protection System)
Scheme 111
Applies to all car models from 1999- inclusive
The front seats have the WHIPS function. The aim of WHIPS is to minimize the risk of whiplash injuries in the event of a collision.
The system is completely mechanical and is integrated into the seats.
7. SRS control module
Scheme 112
Note. Never install car accessories on or near the SRS control module.
The SRS control module is located between the parking brake and the gear selector lever in the center console.
8a - b ROPS module (Roll Over Protection System)
Scheme 113
ROPS is a mechanical safety system where two roll-over bars deploy automatically if the car rolls over. These are located behind the rear head restraints.
Scheme 114
See also:
• 9511506