Headlamp Bulb - Replacing: Overview Volvo S60 I

Scheme 10

1. Switch off the ignition
2. Set the switch for external lighting to zero
3. Remove the nut from the headlamp wiper
4. Remove the headlamp wiper
5. Remove the bumper cover on the relevant side. Remove the clips for the grille. See «CASING, BUMPER FRONT, REPLACING»(/volvo/s60/i-2000-2004/remont/exteriorinterior-trim/#panels-moulding-removal-installation__casing-bumper-front-replacing)
6. Remove the upper screws from the guide for the bumper cover
7. Remove the lower front screw. Slacken off the rear screw.

Scheme 11

1. Tension the guide. Remove the screw on the outside of the headlamp
2. Carefully tension the casing. Remove the innermost screw from the headlamp
3. Remove the uppermost screws from the headlamp
4. Apply tape as protection above the casing at the headlamp.

Scheme 12

1. Carefully pry out the casing. Position the lower edge of the end of the casing on the guide. Hold the cover in position
2. Release the headlamp
3. Pull off the washer hose
4. Separate and remove the connectors
5. Remove the headlamp
6. Remove the headlamp wiper motor. See «Motor, headlamp wiper, replacing»(ref-445658-S04361573592012010600000).

Other information

1. To replace the bulb. See «Bulb, headlamp, replacing»(/volvo/s60/i-2000-2004/remont/headlights/#headlight-bulb-removal-installation)
2. If there are misting problems in the headlamp. See «If misting problems arise»(ref-445658-S34932218572012010600000).

Scheme 13

1. Turn signal lamps
2. Parking lamps
3. Low beam
4. High beam.

Scheme 14

To reduce the problem of misting in the main headlights, a diaphragm has been created in Gore-Tex. This diaphragm is standard for the S60, but can be fitted to the S80, V70 and V70XC.

The diaphragm is fitted by changing the cover for the main beam light.

See also:
• CASING, BUMPER FRONT, REPLACING
• Bulb, headlamp, replacing