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Key Interlock Cable - Initial Setting & Adjustment (Coupe): Other Volvo C70 I

Ignition Switch/steering Lock 3 illustrations ~1355 words

Carrier Plate (S60 Diesel (D5244T/T2)), Replacing

Special tools

9995112

9995678

Preparatory Work

Remove the transmission according to Transmission, Removing .

Removing the Carrier Plate

Remove the engine speed (RPM) sensor with the bracket. Place it to one side.

Scheme 6

Scheme 6: Removing the Carrier Plate

Block the carrier plate using gear sector 9995112 .

Remove

  1. all screws
  2. the carrier plate
  3. gear sector «9995112»(ref-403953-S01318438012011061000000) .

Scheme 7

Scheme 7

Check the crankshaft seal for leakage.

To replace the crankshaft seal, refer to the car model and year.

Scheme 8

Scheme 8: Installing the Carrier Plate

Note. Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install

  1. The 3 studs belonging to tool «9995678»(ref-403953-S14391401472011061000000) , distributed as illustrated
  2. the carrier plate.

Note. Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.

Locate gear sector 9995112 against the carrier plate.

Pull the flywheel towards the crankshaft using the three nuts on special tool 9995678 .

CAUTIONThe carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .

Remove the 3 nuts and studs.

Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise. Tighten to 50°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .

Finishing

Install the transmission according to Transmission, installing .

Carrier Plate (V70 Diesel (D5244T/T2)), Replacing

Special tools

9995112

9995678

Remove the transmission according to Transmission, removing .

Remove the engine speed (RPM) sensor with the bracket. Place it to one side.

Block the carrier plate using gear sector 9995112 .

Remove

  1. all screws
  2. the carrier plate
  3. gear sector «9995112»(ref-403953-S01318438012011061000000) .

Check the crankshaft seal for leakage.

To replace the crankshaft seal, refer to the car model and year.

Installing the Carrier Plate

Note. Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install

  1. The 3 studs belonging to tool «9995678»(ref-403953-S14391401472011061000000) , distributed as illustrated
  2. the carrier plate.

Note. Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.

Locate gear sector 9995112 against the carrier plate.

Pull the flywheel towards the crankshaft using the three nuts on special tool 9995678 .

CAUTIONThe carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .

Remove the 3 nuts and studs.

Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise. Tighten to 50°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .

Install the transmission according to Transmission, Installing .

Carrier Plate (S80 Diesel (D5244T/T2)), Replacing

Special tools

9995112

9995678

Note. As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the essential information is always correct.

Remove the transmission according to Transmission, Removing .

Remove the engine speed (RPM) sensor with the bracket. Place it to one side.

Block the carrier plate using gear sector 9995112 .

Remove

  1. all screws
  2. the carrier plate
  3. gear sector «9995112»(ref-403953-S01318438012011061000000) .

Check the crankshaft seal for leakage.

To replace the crankshaft seal, refer to the car model and year.

Note. Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install

  1. The 3 studs belonging to tool «9995678»(ref-403953-S14391401472011061000000) , distributed as illustrated
  2. the carrier plate.

Note. Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.

Locate gear sector 9995112 against the carrier plate.

Pull the flywheel towards the crankshaft using the three nuts on special tool 9995678 .

CAUTIONThe carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .

Remove the 3 nuts and studs.

Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise. Tighten to 50°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .

Install the transmission according to Transmission, Installing .

Carrier Plate (S80 Gasoline), Replacing

Special tools

9995112

9995678

Note. As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the essential information is always correct.

Remove the transmission according to Gearbox, Removing .

Remove the engine speed (RPM) sensor with the bracket. Place it to one side.

Block the carrier plate using gear sector 9995112 .

Remove

  1. all screws
  2. the carrier plate
  3. gear sector «9995112»(ref-403953-S01318438012011061000000) .

Check the crankshaft seal for leakage.

To replace the crankshaft seal, refer to the car model and year.

Note. Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install

  1. The 3 studs belonging to tool «9995678»(ref-403953-S14391401472011061000000) , distributed as illustrated
  2. the carrier plate.

Note. Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.

Locate gear sector 9995112 against the carrier plate.

Pull the flywheel towards the crankshaft using the three nuts on special tool 9995678 .

CAUTIONThe carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .

Remove the 3 nuts and studs.

Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise to 50°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .

Install the transmission according to Installing the Gearbox .

Carrier Plate (S60, V70 Gasoline), Replacing

Special tools

9995112

9995678

Remove the transmission according to Transmission, removing .

Remove the engine speed (RPM) sensor with the bracket. Place it to one side.

Block the carrier plate using gear sector 9995112 .

Remove

  1. all screws
  2. the carrier plate
  3. gear sector «9995112»(ref-403953-S01318438012011061000000) .

Check the crankshaft seal for leakage.

To replace the crankshaft seal, refer to the car model and year.

Note. Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install

  1. The 3 studs belonging to tool «9995678»(ref-403953-S14391401472011061000000) , distributed as illustrated
  2. the carrier plate.

Note. Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.

Locate gear sector 9995112 against the carrier plate.

Pull the flywheel towards the crankshaft using the three nuts on special tool 9995678 .

CAUTIONThe carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .

Remove the 3 nuts and studs.

Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise. Tighten to 50°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .

Install the transmission according to Transmission, installation .

Replacing the Carrier Plate

Special tools

9995112

9995678

Remove the transmission according to Gearbox, removing .

Remove the engine speed (RPM) sensor with the bracket. Place it to one side.

Block the carrier plate using gear sector 9995112 .

Remove

  1. all screws
  2. the carrier plate
  3. gear sector «9995112»(ref-403953-S01318438012011061000000) .

Check the crankshaft seal for leakage.

To replace the crankshaft seal, refer to the car model and year.

Note. Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.

Use tool 9995678 , which consists of 3 studs with nuts.

Install

  1. The 3 studs belonging to tool «9995678»(ref-403953-S14391401472011061000000) , distributed as illustrated
  2. the carrier plate.

Note. Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.

Locate gear sector 9995112 against the carrier plate.

Pull the flywheel towards the crankshaft using the three nuts on special tool 9995678 .

CAUTIONThe carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten crosswise. Tighten to 45 Nm .

Remove the 3 nuts and studs.

Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm . Then angle-tighten all 10 screws crosswise to 50°.

Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm .

Install the transmission according to Transmission, installing .