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Engine Control System (1GR-FE) (Service Information): Removal & Installation Toyota Tacoma II рестайлинг

Engine Control Systems 21 illustrations ~2595 words

INSTALLATION

  1. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Install the 2 camshaft timing oil control valves with the 2 bolts. Torque: 9.0 N*m (2 kgf*cm, 80 in.*lbf) Connect the 2 connectors.
  2. INSTALL INTAKE AIR SURGE TANK . Refer to «INSTALLATION - Step 11»(ref-554377-S01682245522013052000000)
  3. INSTALL AIR CLEANER ASSEMBLY See step 2
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (5 kgf*cm, 48 in.*lbf)
  5. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 2»(ref-554444-S32547249722013052000000)
  6. CHECK FOR ENGINE COOLANT LEAKAGE . Refer to «REPLACEMENT - Step 3»(ref-554444-S32547249722013052000000)
  7. INSTALL V-BANK COVER See step 6

Scheme 18

Scheme 18: ILLUSTRATION
Scheme 18: ILLUSTRATION
  1. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY Install a new gasket and the throttle with motor body with the 4 bolts. Torque: 11 N*m (12 kgf*cm, 9 ft.*lbf) Connect the throttle motor connector. Connect the water by-pass hose No. 4. Connect the water by-pass hose No. 5.
  2. INSTALL AIR CLEANER ASSEMBLY Install the air cleaner with the 2 bolts. Torque: 8.0 N*m (2 kgf*cm, 71 in.*lbf) Connect the ventilation hose No. 2.
  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (5 kgf*cm, 48 in.*lbf)
  4. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 2»(ref-554444-S32547249722013052000000)
  5. INSPECT FOR ENGINE COOLANT LEAK . Refer to «REPLACEMENT - Step 3»(ref-554444-S32547249722013052000000)
  6. INSTALL V-BANK COVER Install the V-bank cover with the 2 nuts. Torque: 7.5 N*m (6 kgf*cm, 66 in.*lbf)
  7. PERFORM INITIALIZATION NOTE: Perform the following procedure after replacing the ECM, throttle body assembly or any throttle body components or after cleaning the throttle body. Disconnect the cable from the negative (-) battery terminal. Wait at least 60 seconds and reconnect the cable. Turn the ignition switch to the ON position without operating the accelerator pedal. NOTE: If the accelerator pedal is operated, perform the above steps again. Connect the tester to the DLC3 and clear the DTCs.Refer to «DTC CHECK / CLEAR»(ref-554459-S40410068552013052000000) . Start the engine and check that the MIL is not illuminated and that the idle speed is within the specified range when the A/C is switched off after the engine is warmed up. Standard Idle Speed Transmission Idling Speed Manual Transmission 650 to 750 RPM (With the shift lever in neutral) Automatic Transmission 700 to 800 RPM (With the shift lever in N) NOTE: Be sure to perform this step with all accessories off. Enter the following menus: Powertrain / Engine and ECT / Data List / Throttle Sensor Position. Fully depress the accelerator pedal and check that the value is 60% or more. Perform a road test and confirm that there are no abnormalities.

REMOVAL

Note. Perform RESET MEMORY (AT initialization) when replacing the automatic transmission assembly, engine assembly or ECM.Refer to INITIALIZATION . Perform REGISTRATION (VIN registration) when replacing the ECM.Refer to REGISTRATION . If the ECM has been replaced or RESET MEMORY (AT initialization) has been performed, set up the function of the ATF (Automatic Transmission Fluid) temperature warning light.Refer to INITIALIZATION . Perform the Throttle body initialization when replacing the ECM See step 7 .

Scheme 19

Scheme 19: REMOVAL
Scheme 19: REMOVAL

Scheme 20

Scheme 20
Scheme 20

Scheme 21

Scheme 21
Scheme 21

Scheme 22

Scheme 22
Scheme 22

Scheme 23

Scheme 23
Scheme 23
  1. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY . Refer to «REMOVAL - Step 43»(ref-554486-S02650684562013052000000)
  2. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER RH . Refer to «REMOVAL - Step 44»(ref-554486-S02650684562013052000000)
  3. REMOVE ECM Disconnect the 6 ECM connectors, 6 No. 2 junction block connectors and wire harness clamp. Remove the 2 bolts and nut and the ECM.
  4. REMOVE NO. 2 JUNCTION BLOCK Remove the bolt. Disengage the claw and remove the No. 2 junction block.
  5. REMOVE NO. 2 ECM BRACKET Remove the 2 screws and the No. 2 ECM bracket.
  6. REMOVE ECM BRACKET Remove the 2 screws and the ECM bracket.
  1. INSTALL ECM BRACKET Install the ECM bracket with the 2 screws. Torque: 3.0 N*m (2 kgf*cm, 28 in.*lbf)
  2. INSTALL NO. 2 ECM BRACKET Install the No. 2 ECM bracket with the 2 screws. Torque: 3.0 N*m (2 kgf*cm, 28 in.*lbf)
  3. INSTALL NO. 2 JUNCTION BLOCK Engage the claw and install the No. 2 junction block. Install the bolt. Torque: 8.0 N*m (2 kgf*cm, 71 in.*lbf)
  4. INSTALL ECM Install the ECM with the nut and 2 bolts Torque: 5.0 N*m (1 kgf*cm, 44 in.*lbf) Connect the 6 No. 2 junction block connectors, 6 ECM connectors and wire harness clamp.
  5. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER RH . Refer to «INSTALLATION - Step 15»(ref-554486-S38270929182013052000000)
  6. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY . Refer to «INSTALLATION - Step 16»(ref-554486-S38270929182013052000000)
  7. PERFORM INITIALIZATION Perform Reset Memory (AT initialization) when replacing the ECM.Refer to «INITIALIZATION»(ref-554461-S30324495192013052000000) for A750E Automatic Transaxle.efer to «INITIALIZATION»(ref-554462-S11065561282013052000000) for A750F Automatic Transaxle). Perform Registration (VIN registration) when replacing the ECM.Refer to «REGISTRATION»(ref-554459-S00966844292013052000000) . Perform Registration (ECU communication ID registration) when replacing the ECM.Refer to «REGISTRATION»(ref-554460-S20951960982013052000000) .
  1. INSTALL ACCELERATOR PEDAL ROD ASSEMBLY NOTE: Avoid any physical impact to the accelerator pedal assembly. Do not disassemble the accelerator pedal assembly. This accelerator pedal rod assembly does not require lubrication. Do not apply oil or other lubrication to the accelerator pedal rod assembly. If applied, the accelerator pedal rod assembly must be replaced. Install the accelerator pedal rod assembly with the 2 bolts. Torque: 5 N*m (1 kgf*cm, 44 in.*lbf) Connect the accelerator pedal rod assembly connector.
  2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (5 kgf*cm, 48 in.*lbf)
  1. INSTALL MASS AIR FLOW METER
  2. INSTALL V-BANK COVER See step 6
  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (5 kgf*cm, 48 in.*lbf)

Scheme 24

Scheme 24: REMOVAL
Scheme 24: REMOVAL

Scheme 25

Scheme 25
Scheme 25

Scheme 26

Scheme 26
Scheme 26
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  2. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 1»(ref-554444-S32547249722013052000000)
  3. REMOVE V-BANK COVER See step 3
  4. REMOVE AIR CLEANER ASSEMBLY See step 4
  5. REMOVE VVT SENSOR RH bank side VVT sensor: Disconnect the VVT sensor connector. Remove the bolt and VVT sensor. LH bank side VVT sensor: Disconnect the water by-pass hoses No. 4 and No. 5. Disconnect the VVT sensor connector. Remove the bolt and VVT sensor.
  1. INSTALL VVT SENSOR LH bank side VVT sensor: Apply a light coat of engine oil to the O-ring of the VVT sensor. Install the VVT sensor with the bolt. Torque: 8.0 N*m (2 kgf*cm, 71 in.*lbf) Connect the VVT sensor connector. Connect the water by-pass hoses No. 4 and No. 5. RH bank side VVT sensor: Apply a light coat of engine oil to the O-ring of the VVT sensor. Install the VVT sensor with the bolt. Torque: 8.0 N*m (2 kgf*cm, 71 in.*lbf) Connect the VVT sensor connector.
  2. INSTALL AIR CLEANER ASSEMBLY See step 2
  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (5 kgf*cm, 48 in.*lbf)
  4. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 2»(ref-554444-S32547249722013052000000)
  5. CHECK FOR ENGINE COOLANT LEAKAGE . Refer to «REPLACEMENT - Step 3»(ref-554444-S32547249722013052000000)
  6. INSTALL V-BANK COVER Install the V-bank cover with the 2 nuts. Torque: 7.5 N*m (6 kgf*cm, 66 in.*lbf)

Scheme 27

Scheme 27: REMOVAL
Scheme 27: REMOVAL

Scheme 28

Scheme 28
Scheme 28

Scheme 29

Scheme 29
Scheme 29
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  2. REMOVE V-BANK COVER See step 3
  3. REMOVE FAN SHROUD . Refer to «REMOVAL - Step 4»(ref-554444-S36420909332013052000000)
  4. REMOVE GENERATOR ASSEMBLY . Refer to «REMOVAL - Step 5»(ref-554487-S04860751322013052000000)
  5. SEPARATE COOLER COMPRESSOR ASSEMBLY Remove the bolt, then separate the suction hose sub-assembly. Disconnect the cooler compressor assembly connector. Remove the 4 bolts, then separate the cooler compressor assembly from the V-ribbed belt tensioner assembly.
  6. REMOVE CRANKSHAFT POSITION SENSOR Disconnect the crankshaft position sensor connector. Remove the bolt, then remove the crankshaft position sensor.

Scheme 30

Scheme 30: INSPECTION
Scheme 30: INSPECTION
  1. INSPECT CRANKSHAFT POSITION SENSOR Check the resistance. Using an ohmmeter, measure the resistance between the terminals. Standard 1850 to 2450 ohms at 20°C (68°F) If the result is not as specified, replace the crankshaft position sensor.
  1. INSTALL CRANKSHAFT POSITION SENSOR Apply a light coat of engine oil to the O-ring of the crankshaft position sensor. Install the crankshaft position sensor with the bolt. Torque: 10 N*m (02 kgf*cm, 7.4 ft.*lbf) Connect the crankshaft position sensor connector.
  2. INSTALL COOLER COMPRESSOR ASSEMBLY Install the cooler compressor assembly with the 4 bolts. Torque: 25 N*m (55 kgf*cm, 18 ft.*lbf) Connect the cooler compressor assembly connector. Install the suction hose sub-assembly with the bolt. Torque: 8.0 N*m (2 kgf*cm, 71 in.*lbf)
  3. INSTALL GENERATOR ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-554487-S12769432732013052000000)
  4. INSTALL FAN SHROUD . Refer to «INSTALLATION - Step 4»(ref-554444-S00471929182013052000000)
  5. INSTALL V-BANK COVER See step 6
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (5 kgf*cm, 48 in.*lbf)

Scheme 31

Scheme 31: REMOVAL
Scheme 31: REMOVAL
  1. DISCHARGE FUEL SYSTEM PRESSURE Refer to «PRECAUTION»(ref-554466-S18211742542013052000000)
  2. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 1»(ref-554444-S32547249722013052000000)
  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  4. REMOVE V-BANK COVER See step 3
  5. REMOVE AIR CLEANER ASSEMBLY See step 4
  6. REMOVE INTAKE AIR SURGE TANK . Refer to «REMOVAL - Step 6»(ref-554473-S18167639372013052000000)
  7. DISCONNECT FUEL PIPE SUB-ASSEMBLY NO. . Refer to «REMOVAL - Step 8»(ref-554473-S18167639372013052000000)
  8. REMOVE ENGINE COOLANT TEMPERATURE SENSOR Disconnect the connector. Using a 19 mm deep socket wrench, remove the water temperature sensor and gasket.

Scheme 32

Scheme 32: INSPECTION
Scheme 32: INSPECTION
  1. INSPECT ENGINE COOLANT TEMPERATURE SENSOR Check the resistance. Using an ohmmeter, measure the resistance between the terminals. Resistance Tester Connection Specified Condition 1 (E2) - 2 (THW) 2.32 to 2.59 kohms at 20°C (68°F) 1 (E2) - 2 (THW) 0.310 to 0.326 kohms at 80°C (176°F) NOTE: If checking the engine coolant temperature sensor in water, be careful not to allow water to enter the terminals. After checking, wipe the water off the engine coolant temperature sensor. If the result is not as specified, replace the engine coolant temperature sensor.

Scheme 33

Scheme 33: INSTALLATION
Scheme 33: INSTALLATION
  1. INSTALL E.F.I. ENGINE COOLANT TEMPERATURE SENSOR Using a 19 mm deep socket wrench, install the water temperature sensor with a new gasket. Torque: 20 N*m (04 kgf*cm, 15 ft.*lbf) Connect the connector.
  2. CONNECT FUEL PIPE SUB-ASSEMBLY NO. . Refer to «INSTALLATION - Step 3»(ref-554473-S35336141512013052000000)
  3. INSTALL INTAKE AIR SURGE TANK . Refer to «INSTALLATION - Step 5»(ref-554473-S35336141512013052000000)
  4. INSTALL AIR CLEANER ASSEMBLY
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (5 kgf*cm, 48 in.*lbf)
  6. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 2»(ref-554444-S32547249722013052000000)
  7. CHECK FOR FUEL LEAKAGE
  8. CHECK FOR ENGINE COOLANT LEAKAGE . Refer to «REPLACEMENT - Step 3»(ref-554444-S32547249722013052000000)
  9. INSTALL V-BANK COVER See step 6

Scheme 34

Scheme 34: REMOVAL
Scheme 34: REMOVAL

Scheme 35

Scheme 35
Scheme 35

Scheme 36

Scheme 36
Scheme 36
  1. DISCHARGE FUEL SYSTEM PRESSURE Refer to «PRECAUTION»(ref-554466-S18211742542013052000000)
  2. REMOVE BATTERY
  3. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 1»(ref-554444-S32547249722013052000000)
  4. DRAIN ENGINE OIL . Refer to «REMOVAL - Step 1»(ref-554442-S38753962112013052000000)
  5. REMOVE ENGINE ASSEMBLY Refer to «REMOVAL»(ref-554377-S35227245212013052000000)
  6. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY Refer to «REMOVAL - Step 21»(ref-554442-S05058551032013052000000)
  7. REMOVE COOL AIR INLET NO. Remove the 2 bolts, then remove the cool air inlet.
  8. REMOVE EXHAUST FRONT PIPE ASSEMBLY NO. . Refer to «REMOVAL - Step 4»(ref-554480-S19719339182013052000000)
  9. REMOVE EXHAUST PIPE ASSEMBLY FRONT . Refer to «REMOVAL - Step 5»(ref-554480-S19719339182013052000000)
  10. REMOVE MANIFOLD STAY Remove the 3 bolts, then remove the exhaust manifold stay.
  11. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH Disconnect the air fuel ratio sensor connector. Remove the 6 nuts, then remove the exhaust manifold and gasket.
  12. REMOVE INTAKE MANIFOLD . Refer to «REMOVAL - Step 14»(ref-554377-S34361472272013052000000)
  13. REMOVE WATER BY-PASS JOINT REAR . Refer to «REMOVAL - Step 15»(ref-554377-S34361472272013052000000)
  14. REMOVE CHAIN VIBRATION DAMPER NO. Remove the 2 bolts, then remove the chain vibration damper No. 1.
  15. REMOVE CAMSHAFT TIMING GEARS AND NO. CHAIN (RH BANK) . Refer to «REMOVAL - Step 16»(ref-554377-S34361472272013052000000)
  16. REMOVE CHAIN TENSIONER ASSEMBLY NO. . Refer to «REMOVAL - Step 16»(ref-554377-S28262762032013052000000)
  17. REMOVE CAMSHAFTS . Refer to «REMOVAL - Step 18»(ref-554377-S34361472272013052000000)
  18. REMOVE CAMSHAFT BEARING NO.
  19. REMOVE CYLINDER HEAD SUB-ASSEMBLY . Refer to «REMOVAL - Step 20»(ref-554377-S34361472272013052000000)
  20. DISCONNECT HEATER WATER INLET HOSE
  21. REMOVE WATER OUTLET PIPE NO. Remove the 4 wire harness clamps. Remove the 3 bolts and water outlet pipe.
  22. REMOVE KNOCK SENSOR Disconnect the 2 knock sensor connectors. Remove the 2 bolts and 2 knock sensors.

Scheme 37

Scheme 37: INSPECTION
Scheme 37: INSPECTION
  1. INSPECT KNOCK SENSOR Check the resistance. Using an ohmmeter, measure the resistance between the terminals. Resistance Standard Tester Connection Specified Condition 1 (Ground) - 2 (Output) 120 to 180 ohms at 20°C (68°F) If the result is not as specified, replace the knock sensor.

Scheme 38

Scheme 38: INSTALLATION
Scheme 38: INSTALLATION
  1. INSTALL KNOCK SENSOR Install the 2 knock sensors with the 2 bolts as shown in the illustration. Torque: 20 N*m (04 kgf*cm, 15 ft.*lbf) Connect the 2 knock sensor connectors.
  2. INSTALL WATER OUTLET PIPE NO. Install the water outlet pipe with the 3 bolts. Torque: 9.0 N*m (2 kgf*cm, 80 in.*lbf) Install the 4 wire harness clamps.
  3. CONNECT HEATER WATER INLET HOSE
  4. INSPECT CYLINDER HEAD SET BOLT . Refer to «INSPECTION - Step 1»(ref-554377-S23931400482013052000000)
  5. INSTALL CYLINDER HEAD SUB-ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-554377-S10818136892013052000000)
  6. INSTALL CAMSHAFT BEARING NO.
  7. INSTALL CAMSHAFTS . Refer to «INSTALLATION - Step 4»(ref-554377-S10818136892013052000000)
  8. INSTALL CHAIN TENSIONER ASSEMBLY NO. . Refer to «INSTALLATION - Step 5»(ref-554377-S10818136892013052000000)
  9. INSTALL CAMSHAFT TIMING GEARS AND NO. CHAIN (RH BANK) . Refer to «INSTALLATION - Step 6»(ref-554377-S10818136892013052000000)
  10. INSTALL CHAIN VIBRATION DAMPER NO. . Refer to «INSTALLATION - Step 6»(ref-554377-S34480031642013052000000)
  11. INSTALL WATER BY-PASS JOINT REAR . Refer to «INSTALLATION - Step 7»(ref-554377-S10818136892013052000000)
  12. INSTALL INTAKE MANIFOLD . Refer to «INSTALLATION - Step 8»(ref-554377-S10818136892013052000000)
  13. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH . Refer to «INSTALLATION - Step 8»(ref-554377-S10818136892013052000000)
  14. INSTALL MANIFOLD STAY . Refer to «INSTALLATION - Step 10»(ref-554377-S10818136892013052000000)
  15. INSTALL EXHAUST PIPE ASSEMBLY FRONT . Refer to «INSTALLATION - Step 1»(ref-554480-S39862543182013052000000)
  16. INSTALL EXHAUST FRONT PIPE ASSEMBLY NO. . Refer to «INSTALLATION - Step 2»(ref-554480-S39862543182013052000000)
  17. INSTALL COOL AIR INLET NO. Install the cool air inlet with the 2 bolts. Torque: 12 N*m (22 kgf*cm, 9.0 ft.*lbf)
  18. INSTALL CHAIN TENSIONER SLIPPER
  19. INSTALL CHAIN TENSIONER ASSEMBLY NO. . Refer to «INSTALLATION - Step 2»(ref-554377-S28249385902013052000000)
  20. INSTALL CHAIN SUB-ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-554377-S35082503602013052000000)
  21. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY Refer to «INSTALLATION»(ref-554442-S39134353832013052000000)
  22. INSTALL ENGINE ASSEMBLY Refer to «INSTALLATION»(ref-554377-S28148723752013052000000)
  23. INSTALL BATTERY
  24. ADD ENGINE COOLANT . Refer to «REPLACEMENT - Step 2»(ref-554444-S32547249722013052000000)
  25. ADD ENGINE OIL . Refer to «INSTALLATION - Step 2»(ref-554442-S00671690892013052000000)
  26. CHECK FOR ENGINE COOLANT LEAKAGE . Refer to «REPLACEMENT - Step 3»(ref-554444-S32547249722013052000000)
  27. CHECK FOR ENGINE OIL LEAKAGE
  28. CHECK FOR FUEL LEAKAGE
  29. CHECK FOR EXHAUST GAS LEAKAGE
  30. INSPECT IGNITION TIMING . Refer to «ON-VEHICLE INSPECTION - Step 7»(ref-554377-S17151221322013052000000)
  31. INSPECT ENGINE IDLING SPEED . Refer to «ON-VEHICLE INSPECTION - Step 8»(ref-554377-S17151221322013052000000)
  32. INSPECT CO/HC . Refer to «ON-VEHICLE INSPECTION - Step 10»(ref-554377-S17151221322013052000000)
  1. DISCHARGE FUEL SYSTEM PRESSURE Refer to «PRECAUTION»(ref-554466-S18211742542013052000000)
  2. REMOVE BATTERY
  3. DRAIN ENGINE COOLANT . Refer to «REPLACEMENT - Step 1»(ref-554444-S32547249722013052000000)
  4. DRAIN ENGINE OIL . Refer to «REMOVAL - Step 1»(ref-554442-S38753962112013052000000)
  5. REMOVE POWER STEERING LINK ASSEMBLY Refer to «REMOVAL»(ref-554488-S04083586602013052000000)
  6. REMOVE DIFFERENTIAL CARRIER ASSEMBLY FRONT (4WD DRIVE TYPE) Refer to «REMOVAL»(ref-554489-S09002201472013052000000)
  7. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY Refer to «REMOVAL»(ref-554442-S37923819422013052000000)
  8. REMOVE CHAIN SUB-ASSEMBLY
  9. REMOVE COOL AIR INLET NO. Remove the 2 bolts, then remove the cool air inlet.
  10. REMOVE EXHAUST FRONT PIPE ASSEMBLY NO. . Refer to «REMOVAL - Step 4»(ref-554480-S19719339182013052000000)
  11. REMOVE EXHAUST PIPE ASSEMBLY FRONT . Refer to «REMOVAL - Step 5»(ref-554480-S19719339182013052000000)
  12. REMOVE MANIFOLD STAY Remove the 6 bolts, then remove the 2 exhaust manifold stays.
  13. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH . Refer to «REMOVAL - Step 12»(ref-554377-S23029914652013052000000)
  14. DISCONNECT FUEL PIPE SUB-ASSEMBLY NO. . Refer to «REMOVAL - Step 7»(ref-554473-S18167639372013052000000)
  15. DISCONNECT FUEL PIPE SUB-ASSEMBLY NO. . Refer to «REMOVAL - Step 8»(ref-554473-S18167639372013052000000)
  16. REMOVE INTAKE MANIFOLD . Refer to «REMOVAL - Step 15»(ref-554377-S23029914652013052000000)
  17. REMOVE WATER BY-PASS JOINT REAR . Refer to «REMOVAL - Step 16»(ref-554377-S23029914652013052000000)
  18. REMOVE CHAIN VIBRATION DAMPER NO. . Refer to «REMOVAL - Step 17»(ref-554377-S03361820992013052000000)
  19. REMOVE CAMSHAFT TIMING GEARS AND NO. CHAIN (RH BANK) . Refer to «REMOVAL - Step 17»(ref-554377-S23029914652013052000000)
  20. REMOVE CHAIN TENSIONER ASSEMBLY NO. . Refer to «REMOVAL - Step 18»(ref-554377-S23029914652013052000000)
  21. REMOVE CAMSHAFTS . Refer to «REMOVAL - Step 19»(ref-554377-S23029914652013052000000)
  22. REMOVE CAMSHAFT BEARING NO.
  23. REMOVE CYLINDER HEAD SUB-ASSEMBLY . Refer to «REMOVAL - Step 21»(ref-554377-S23029914652013052000000)
  24. DISCONNECT HEATER WATER INLET HOSE
  25. REMOVE WATER OUTLET PIPE NO. Remove the 4 wire harness clamps. Remove the 3 bolts and water outlet pipe.
  26. REMOVE KNOCK CONTROL SENSOR Disconnect the 2 knock sensor connectors. Remove the 2 bolts and 2 knock sensors.

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