Contents Section: Automatic Trans All sections

Continuously Variable Transaxle (Cvt): Diagnosis Suzuki SX4 I рестайлинг

Automatic Trans 44 illustrations ~5298 words

Precautions in Diagnosing Trouble

  1. Do not disconnect connectors from TCM, battery cable from battery, TCM ground wire harness from engine or main fuse before checking the diagnosis information (pending DTC, confirmed DTC, freeze frame data, etc.) other than permanent DTC stored in TCM memory. Such disconnection will clear memorized information in TCM memory.
  2. Diagnostic information stored in TCM memory can be cleared as well as checked by using SUZUKI scan tool or CAN communication OBD generic scan tool. However, for the permanent DTC, it can not be cleared by using SUZUKI scan tool or CAN communication OBD generic scan tool. (For details for permanent DTC, refer to «ON-BOARD DIAGNOSTIC SYSTEM DESCRIPTION»(ref-514590-S04778591522012112100000) .) Before using scan tool, read its "Operator's (Instruction) Manual" carefully to have good understanding as to what functions are available and how to use it. It is indistinguishable which module turns on MIL because not only ECM but also TCM turns on MIL. (For details for permanent DTC, refer to «ON-BOARD DIAGNOSTIC SYSTEM DESCRIPTION»(ref-514590-S04778591522012112100000) .) Therefore, check both ECM and TCM for DTC when MIL lights on.
  3. When checking TCM for DTC, keep in mind that DTC is displayed on the scan tool as follows depending on the scan tool used. SUZUKI scan tool displays DTC detected by TCM. CAN communication OBD generic scan tool displays DTC detected by both ECM and TCM simultaneously.
  4. When performing the following services, all learned controls which are stored in TCM memory should be initialized after the replacement. Neglecting this initialization may cause excessive shift shock. TCM replacement CVT assembly replacement
  5. Be sure to read «PRECAUTIONS FOR ELECTRICAL CIRCUIT SERVICE»(ref-514549-S41213482522012112100000) before inspection and observe what is written there.
  6. TCM replacement When substituting a known-good TCM, check that all relays and actuators have resistance of specified value. Neglecting this check may result in damage to good TCM.
  7. Communication of ECM, BCM, combination meter, keyless start control module (keyless start model), ABS/ESP® control module, 4WD control module (4WD model), steering angle sensor (ESP® model), Yaw rate/G sensor (ESP® model), SDM (advanced air bag model), ID controller (Canada model), TCM and DLC, is established by CAN (Controller Area Network). For more detail of CAN communication system, refer to «CAN COMMUNICATION SYSTEM DESCRIPTION»(ref-514590-S33647234442012112100000) . Also, be sure to handle CAN communication line with care.

Permanent DTC

In accordance with SAE J1979, TCM stores DTCs that adversely affect vehicle emission (i.e. DTCs with MIL turning on) in a non-volatile RAM (NVRAM) separately from that for pending and confirmed DTCs. This DTC is called a permanent DTC.

Unlike pending and confirmed DTCs, the permanent DTC will not be cleared even when executing the clear command of scan tool or when shutting off the power to TCM. Only when does TCM detect no malfunction in the trouble area of the stored permanent DTC with the condition determined normal the permanent DTC will be cleared. (For permanent DTC clearance, refer to DTC CLEARANCE )

The maximum of four earliest detections of the permanent DTCs will be stored in memory. The DTCs are cleared in the order of completing determination as normal.

Step 2. DTC/Freeze Frame Data Check, Record and Clearance

First, check DTC (current and pending DTC) see DTC Check .

If DTC is indicated, print DTC and freeze frame data or write them down and then clear them see DTC Clearance .

Step 3 and 4. Visual Inspection

As a preliminary step, be sure to perform visual check of the items that support proper function of engine and CVT see Visual Inspection .

In case that there is no DTC at Step 2

Based on information obtained in Step 1. Customer Complaint Analysis and Step 2. DTC/Freeze Frame Data Check, Record and Clearance , confirm trouble symptoms.

In case that there is any DTC at Step 2

Recheck DTC according to "DTC Confirmation Procedure" described in each DTC troubleshooting.

Step 6 and 7. Rechecking and Record of DTC and Freeze Frame Data

Refer to DTC CHECK for checking procedure.

Step 8. CVT Basic Check and CVT Symptom Diagnosis

  1. Perform CVT basic check.
  2. In case there is no faulty part found in inspection procedure of "CVT basic check", perform «CVT SYMPTOM DIAGNOSIS»(ref-514590-S16432607242012112100000) based on symptom found in vehicle checking in the following items. Customer complaint analysis Trouble symptom confirmation

Step 9. Troubleshooting for DTC

Perform applicable DTC troubleshooting and repair or replace faulty parts.

Check for intermittent problem see INTERMITTENT AND POOR CONNECTION INSPECTION .

Check parts related to detected DTC (e.g., wire harness, connector, etc.) see INTERMITTENT AND POOR CONNECTION INSPECTION .

Step 11. Final Confirmation Test

Confirm that the problem symptom has gone and the vehicle is free from any abnormal conditions. If what has been repaired is related to DTC, clear DTC once, perform DTC confirmation procedure and confirm that no DTC is indicated.

DTC Check

Note. In case that MIL turns on, the malfunction(s) is detected in either ECM or TCM and it stores the trouble information (DTC, freeze flame data, etc.) in its memory. According to the varieties of scan tool, check the trouble information as follows. SUZUKI scan tool: It is necessary to check both ECM and TCM separately because the trouble information of both modules can not be read and displayed at once. CAN communication OBD generic scan tool: It is not necessary to check both ECM and TCM separately because the trouble information of both modules can be read and displayed at once.

  1. Prepare CAN communication OBD generic scan tool or SUZUKI scan tool.
  2. Turn ignition switch to OFF position.
  3. Connect scan tool to DLC (1). Special Tool (A): SUZUKI scan tool (SUZUKI-SDT)
  4. Turn ignition switch to ON position.
  5. Read DTC, pending DTC and freeze frame data according to instructions displayed on scan tool and print it down. Refer to scan tool operators manual for further details. If communication between scan tool and TCM is not possible, go to «TROUBLESHOOTING FOR COMMUNICATION ERROR WITH SCAN TOOL USING CAN»(ref-514565-S37119849272012112100000) .
  6. After completing the check, turn ignition switch off and disconnect scan tool from DLC.

Pending and Confirmed DTC

  1. Connect CAN communication OBD generic scan tool or SUZUKI scan tool to DLC.
  2. Turn ignition switch to ON position.
  3. Erase DTC and pending DTC according to instructions displayed on scan tool. Refer to scan tool operators manual for further details. If communication between scan tool and TCM is not possible, go to «TROUBLESHOOTING FOR COMMUNICATION ERROR WITH SCAN TOOL USING CAN»(ref-514565-S37119849272012112100000) .
  4. After completing the clearance, turn ignition switch OFF and disconnect scan tool from DLC. NOTE: Pending and confirmed DTC and freeze frame data stored in TCM memory are also cleared in the following cases. Be careful not to clear them before keeping their record. When power to TCM is cut off (by disconnecting battery cable, removing fuse or disconnecting TCM connectors). When the same malfunction (DTC) is not detected again during 40 engine warm-up cycles. Even though the pending and confirmed DTCs are cleared, the permanent DTC will not be cleared.
  1. Connect CAN communication OBD generic scan tool or SUZUKI scan tool to DLC.
  2. Turn ignition switch to ON position.
  3. Clear the pending and confirmed DTCs.
  4. Select the permanent DTC mode on scan tool. (Refer to scan tool operators manual for details.)
  5. Execute the corresponding DTC confirmation procedure in the DTC diagnostic flow and confirm that the pending and current DTCs cannot be detected. At this time, if the DTC confirmation procedure does not satisfy any of the following conditions, execute the DTC confirmation procedure so as to satisfy such condition. The engine operated for more than 12 minutes. The vehicle driven for more than 6 minutes at more than 45 km/h (28 mile/h). The engine idled for more than 1 minute.
  6. Display the permanent DTC on scan tool and check that the permanent DTC is cleared. If the permanent DTC has not been cleared, repeat step 5 ) again.

DTC Table

Note. With the CAN communication OBD generic scan tool, DTC No. with delta (delta) mark in the following table can not be read. For details of D/C (driving cycle), refer to ON-BOARD DIAGNOSTIC SYSTEM DESCRIPTION .

DTCDTC nameDTC detecting conditionDTC detection logicMIL
P0602Control Module Programming ErrorTCM internal failure (data programming error).1 D/CNot applicable
P062FInternal Control Module EEPROM ErrorTCM internal failure (EEPROM).1 D/CApplicable
P0641Sensor Reference Voltage "A" Circuit/OpenPrimary and secondary pressure sensor power supply circuit voltage is out of specified value for 5 sec.1 D/CApplicable
P0703Brake Switch "B" CircuitBrake light switch signal received from ECM is no change.2 D/CApplicable
P0705Transmission Range Sensor Circuit "A" (PRNDL Input)Two or more transmission range sensor signals are input simultaneously for 2 sec.1 D/CApplicable
P0707Transmission Range Sensor "A" Circuit LowTransmission range signal is not input for 10 sec.2 D/CApplicable
P0711Transmission Fluid Temperature Sensor "A" Circuit Range/PerformanceCVT fluid temperature variation is lower than specified value even if engine was running for specified time after engine start.2 D/CApplicable
P0712Transmission Fluid Temperature Sensor "A" Circuit LowCVT fluid temperature signal circuit voltage is lower than specified value for 5 sec.1 D/CApplicable
P0713Transmission Fluid Temperature Sensor "A" Circuit HighCVT fluid temperature signal circuit voltage is higher than specified value for 5 sec.1 D/CApplicable
P0716Input/Turbine Speed Sensor "A" Circuit Range/PerformanceThis DTC is detected if all the following conditions are met. Difference between engine speed and primary pulley speed is more than 1000 RPM for 5 sec. when lock-up on. Difference between measured value and estimated value of primary pulley speed is more than 1000 RPM for 5 sec. when lock-up ON.2 D/CApplicable
P0717Input/Turbine Speed Sensor "A" Circuit No SignalPrimary pulley speed signal is no signal even if secondary pulley speed signal is input.1 D/CApplicable
P0721Output Speed Sensor Circuit Range/PerformanceThis DTC is detected if all of the following conditions are met. Difference between measured engine speed and the estimated secondary pulley speed is more than 1000 RPM for 5 sec. when lock-up ON. Difference between measured primary pulley speed and the estimated secondary pulley speed is more than 1000 RPM for 5 sec. when lock-up ON.2 D/CApplicable
P0722Output Speed Sensor Circuit No SignalThis DTC is detected if any one of the following conditions is fulfilled. The secondary pulley speed is lower than 150 RPM for 5 sec. in a row when the primary pulley speed is more than 1000 RPM. The secondary pulley speed is 0 RPM for specified times when the vehicle speed is more than 10 km/h (6 mile/h).1 D/CApplicable
P0741Torque Converter Clutch Circuit Performance or Stuck OffDifference between engine speed and primary pulley speed is more than 130 RPM for 30 sec. even if TCC solenoid valve is ON.2 D/CApplicable
P0776Pressure Control Solenoid "B" Performance/Stuck OffDifference between measured secondary pressure and desired secondary pressure is more than 1.2 MPa (12.2 kgf/cm 2 , 174 psi, 12 bar) for 30 sec.2 D/CApplicable
P0777Pressure Control Solenoid "B" Stuck OnDifference between measured secondary pressure and desired secondary pressure is more than specified pressure value.2 D/CApplicable
delta P0826Manual mode Control CircuitThis DTC is detected if any one of the following conditions is fulfilled. Manual mode switch ON signal continues to be input for more than 5 sec. even after "P", "R" or "N" range signal input. ON signal of shift-down switch or shift-up switch is input for more than 5 sec. even while manual mode switch is OFF.1 D/CNot applicable
P0842Transmission Fluid Pressure Sensor/Switch "A" Circuit LowPrimary pressure sensor signal circuit voltage is lower than specified value for 5 sec.1 D/CApplicable
P0843Transmission Fluid Pressure Sensor/Switch "A" Circuit HighPrimary pressure sensor signal circuit voltage is more than 4.7 V for 5 sec.1 D/CApplicable
P0847Transmission Fluid Pressure Sensor/Switch "B" Circuit LowSecondary pressure sensor signal circuit voltage is lower than specified value for 5 sec.1 D/CApplicable
P0848Transmission Fluid Pressure Sensor/Switch "B" Circuit HighSecondary pressure sensor signal circuit voltage is more than 4.7 V for 5 sec.1 D/CApplicable
P0871Transmission Fluid Pressure Sensor/Switch "C" Circuit Range/PerformanceMeasured line pressure is out of specified line pressure that calculate base on secondary pressure for 5 sec.2 D/CApplicable
P0961Pressure Control Solenoid "A" Control Circuit Range/PerformanceGear ratio calculated from primary pulley speed and secondary pulley speed is more than specified value.2 D/CApplicable
P0962Pressure Control Solenoid "A" Control Circuit LowLine pressure control solenoid valve control circuit is shorted to ground for specified times.1 D/CApplicable
P0963Pressure Control Solenoid "A" Control Circuit HighLine pressure control solenoid valve control circuit is open circuit for 5 sec.1 D/CApplicable
P0966Pressure Control Solenoid "B" Control Circuit LowSecondary pressure control solenoid valve control circuit is shorted to ground for specified times.1 D/CApplicable
P0967Pressure Control Solenoid "B" Control Circuit HighSecondary pressure control solenoid valve control circuit is open circuit for 5 sec.1 D/CApplicable
delta P1706Torque Request Communication Error from TCMECM detects abnormality of CAN communication data which TCM transmits.1 D/CNot applicable
P1810Lockup/Select Control CircuitMonitor signal of the lock-up/select switching solenoid valve is different from its command signal.1 D/CApplicable
P1816Stepper Motor Circuit MalfunctionMonitor signal of stepper motor is different from its command signal.1 D/CApplicable
P1818Stepper Motor PerformanceDifference between measured primary pulley speed and estimated primary pulley speed is more than 1000 RPM for 5 sec.2 D/CApplicable
P1970Sensor Ground Circuit MalfunctionGround circuit of following sensors is open circuit for specified times. CVT fluid temperature sensor Primary pressure sensor Secondary pressure sensor1 D/CApplicable
P2763Torque Converter Clutch Pressure Control Solenoid Control Circuit HighTCC (Torque Converter Clutch) solenoid valve circuit is open for 5 sec.1 D/CApplicable
P2764Torque Converter Clutch Pressure Control Solenoid Control Circuit LowTCC (Torque Converter Clutch) solenoid valve circuit is shorted to ground for specified times.1 D/CApplicable
U0073Control Module Communication Bus OffRefer to TROUBLESHOOTING FOR CAN-DTC .1 D/CApplicable
U0100Lost Communication With ECMTransmission error that is inconsistent between transmission data and transmission monitor (CAN bus monitor) data is detected more than 30 times continuously.1 D/CApplicable
U0121Lost Communication With ABSReception error of communication data for ABS/ESP® control module assembly is detected for longer than specified time.1 D/CApplicable
delta U0140Lost Communication With BCMReception error of communication data for BCM is detected for longer than specified time.1 D/CNot applicable

SYMPTOM DIAGNOSIS DESCRIPTION CHART

Fail-Safe Table

This function is provided by the safe mechanism that assures safe driveability even when the solenoid valve, sensor or its circuit fails. The following table shows the fail-safe function for each fail condition of sensor, solenoid valve or its circuit.

DTCDTC nameFail-safe operation
P0602Control Module Programming Error
P062FInternal Control Module EEPROM Error
P0641Sensor Reference Voltage "A" Circuit/Open
P0703Brake Switch "B" CircuitTCM controls actuators assuming that brake light switch is always on.
P0705Transmission Range Sensor Circuit "A" (PRNDL Input)TCM controls actuators assuming that select range is "D" range. TCM stops following operation/function. Lock-up control operation Manual shift mode function TCM transmits torque request signal to ECM (torque reduction). TCM transmits engine speed limit request signal to ECM.
P0707Transmission Range Sensor "A" Circuit Low
P0711Transmission Fluid Temperature Sensor "A" Circuit Range/PerformanceTCM controls actuators assuming that CVT fluid temperature is specified value.
P0712Transmission Fluid Temperature Sensor "A" Circuit Low
P0713Transmission Fluid Temperature Sensor "A" Circuit High
P0716Input/Turbine Speed Sensor "A" Circuit Range/PerformanceTCM controls the actuator in presumption gear ratio calculated from secondary pulley speed and the stepper motor position. TCM inhibits following operation/function. Lock-up control operation Manual shift mode function TCM delays changing speed of gear ratio.
P0717Input/Turbine Speed Sensor "A" Circuit No Signal
P0721Output Speed Sensor Circuit Range/PerformanceTCM controls the actuator by gear ratio depending on accelerator pedal position and primary pulley speed. TCM inhibits following operation/function. Lock-up control operation Manual shift mode function TCM delays changing speed of gear ratio.
P0722Output Speed Sensor Circuit No Signal
P0741Torque Converter Clutch Circuit Performance or Stuck OffTCM stops lock-up control operation.
P0776Pressure Control Solenoid "B" Performance/Stuck Off
P0777Pressure Control Solenoid "B" Stuck OnTCM transmits torque request signal to ECM (torque reduction).
P0826Manual mode Control CircuitTCM stops manual shift mode.
P0842Transmission Fluid Pressure Sensor/Switch "A" Circuit LowTCM controls actuators assuming that line pressure is 0 MPa (0 kgf/cm 2 , 0 psi, 0 bar). TCM transmits torque request signal to ECM (torque reduction).
P0843Transmission Fluid Pressure Sensor/Switch "A" Circuit High
P0847Transmission Fluid Pressure Sensor/Switch "B" Circuit LowTCM controls actuators assuming that secondary pressure is 0 MPa (0 kgf/cm 2 , 0 psi, 0 bar). TCM transmits torque request signal to ECM (torque reduction).
P0848Transmission Fluid Pressure Sensor/Switch "B" Circuit High
P0871Transmission Fluid Pressure Sensor/Switch "C" Circuit Range/PerformanceTCM transmits torque request signal to ECM (torque reduction). Gear ratio is fixed at gear ratio of point that this DTC was detected.
P0961Pressure Control Solenoid "A" Control Circuit Range/PerformanceTCM transmits torque request signal to ECM (torque reduction). The following items are executed according to the detection frequency. TCM transmits torque request signal to ECM (torque reduction). TCM stops lock-up control. TCM limits shift speed of gear ratio. TCM controls gear ratio assuming that is specified value.
P0962Pressure Control Solenoid "A" Control Circuit LowTCM maximizes line pressure value (duty 0%).
P0963Pressure Control Solenoid "A" Control Circuit HighTCM maximizes line pressure value (duty 0%).
P0966Pressure Control Solenoid "B" Control Circuit LowTCM maximizes secondary pressure value (duty 0%).
P0967Pressure Control Solenoid "B" Control Circuit HighTCM maximizes secondary pressure value (duty 0%).
P1706Torque Request Communication Error from TCM
P1810Lockup/Select Control CircuitTCM controls actuators assuming that lock-up/select switching solenoid valve is OFF.
P1816Stepper Motor Circuit MalfunctionGear ratio is fixed at gear ratio of point that this DTC was detected. TCM stops lock-up control.
P1818Stepper Motor Performance
P1970Sensor Ground Circuit MalfunctionTCM stops following operation/function. Lock-up control operation Manual shift mode function TCM controls actuators assuming that CVT fluid temperature is specified value. TCM controls actuators assuming that line pressure is 0 MPa (0 kgf/cm 2 , 0 psi, 0 bar). TCM controls actuators assuming that secondary pressure is 0 MPa (0 kgf/cm 2 , 0 psi, 0 bar). TCM transmits torque request signal to ECM (torque reduction). Gear ratio is fixed at gear ratio of point that this DTC was detected.
P2763Torque Converter Clutch Pressure Control Solenoid Control Circuit HighTCM stops lock-up operation.
P2764Torque Converter Clutch Pressure Control Solenoid Control Circuit Low
U0073Control Module Communication Bus Off
U0100Lost Communication With ECMEngine speed is assumed to be specified value. Engine torque is assumed to be maximum value. TCM stops lock-up control. Throttle opening angle is assumed to be 0.0%.
U0121Lost Communication With ABS
U0140Lost Communication With BCM

SYMPTOM DIAGNOSIS DESCRIPTION CHART

Visual Inspection

Visually check the following parts and systems.

Inspection itemReferring section
CVT fluid - level, leakage, colorCVT FLUID CHECK
CVT fluid cooler - leakageCVT FLUID COOLER HOSES INSPECTION
CVT fluid hoses - disconnection, looseness, deteriorationCVT FLUID COOLER HOSES REPLACEMENT
CVT select cable - installationSELECT CABLE ADJUSTMENT
Engine oil - level, leakageEngine Oil and Filter Change
Engine coolant - level, leakageENGINE COOLING SYSTEM INSPECTION
Engine mountings - play, looseness, damageENGINE ASSEMBLY REMOVAL AND INSTALLATION
Suspension - play, loosenessSUSPENSION, WHEELS AND TIRES SYMPTOM DIAGNOSIS
Drive shafts - damageFRONT DRIVE SHAFT ASSEMBLY ON-VEHICLE INSPECTION
Battery - indicator condition, corrosion of terminalBATTERY INSPECTION
Connectors of electric wire harness - disconnection, frictionELECTRONIC SHIFT CONTROL SYSTEM COMPONENT LOCATION
Fuses - burning
Parts - installation, damage
Bolts - looseness
Other parts that can be checked visually
Also check the following items at engine start, if possible. Malfunction indicator lamp - OperationMALFUNCTION INDICATOR LAMP (MIL) CHECK
Charge warning light - OperationGENERATOR SYMPTOM DIAGNOSIS
Engine oil pressure warning light - OperationCOMBINATION METER DIAGNOSIS
Other parts that can be checked visually

SYMPTOM DIAGNOSIS DESCRIPTION CHART

Road Test

If you do not select a suitable route and take proper precautions when performing a road test, an accident can occur.

WARNINGSelect a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.
  1. Check CVT fluid level, see «CVT Fluid Check»(ref-514590-S18157453952012112100000) .
  2. Warm up engine.
  3. With engine running at idle, shift select lever "D" range.
  4. Accelerate vehicle speed by depressing accelerator pedal gradually.
  5. While driving in "D" range, check if gear shift and lock-up occur properly as shown in «CVT GEAR SHIFT TABLE»(ref-514590-S36817068952012112100000) .

Stall Test

This test is to check overall performance of CVT and engine by measuring stall speed at "D" and "R" ranges.

CAUTIONIf proper precautions are not taken when performing stall tests, a CVT failure may result due to an excessive rise in CVT fluid temperature. Do not continue running the engine for longer than 5 seconds at stall speed. After performing a stall test, be sure to allow the engine to run at idle for longer than 1 minute before performing another stall test.
  1. Check CVT fluid level, see «CVT Fluid Check»(ref-514590-S18157453952012112100000) .
  2. Apply parking brake and block wheels.
  3. Install tachometer.
  4. Start engine with select lever shifted to "P" range.
  5. Depress brake pedal fully.
  6. Shift select lever to "D" range and depress accelerator pedal fully while watching tachometer. Read engine RPM quickly when it has become constant (stall speed).
  7. Release accelerator pedal immediately after stall speed is checked.
  8. In the same way, check stall speed in "R" range.
  9. Stall speed should be within the following specification. Engine stall speed Standard: 2,300 - 2,500 RPM

Troubleshooting

ConditionPossible CauseAction
Lower than standard level in both "D" and "R" rangeEngine output torque failurePerform engine basic Inspection See ENGINE BASIC INSPECTION .
Faulty torque converterReplace CVT assembly .
Higher than standard level in "D" rangeFaulty valve body componentReplace CVT assembly .
Slippery forward clutchReplace CVT assembly .
Higher than standard level in "R" rangeFaulty valve body componentReplace CVT assembly .
Slippery reverse brakeReplace CVT assembly .
Higher than standard level in both "D" and "R" rangeFaulty torque converterReplace CVT assembly .
Low line pressurePerform " LINE PRESSURE TEST ".
Faulty steel beltReplace CVT assembly .
Faulty primary pulleyReplace CVT assembly .
Faulty secondary pulleyReplace CVT assembly .
Faulty valve body componentReplace CVT assembly .
TCM and/or its circuitCheck TCM . See Inspection of TCM and Its Circuits

SYMPTOM DIAGNOSIS DESCRIPTION CHART

Time Lag Test

This test is to check conditions of clutch, brake and fluid pressure. "Time lag" means time elapsed since select lever is shifted with engine idling till shock is felt.

  1. Check CVT fluid level.
  2. With chocks placed before and behind front and rear wheels respectively, depress brake pedal.
  3. Start engine.
  4. With stop watch ready, shift select lever from "N" to "D" range and measure time from that moment till shock is felt.
  5. Similarly measure time lag by shifting select lever from "N" to "R" range. Gear shifting time lag "N" --> "D": Less than 2.0 sec . "N" --> "R": Less than 3.0 sec . NOTE: When repeating this test, be sure to wait at least one minute after select lever is shifted back to "N" range. Engine should be warmed up fully for this test. Repeat test 3 times and take average of those data for final time lag data.
ConditionPossible CauseAction
"N" --> "D" time lag exceeds specificationLow line pressurePerform " LINE PRESSURE TEST ".
Slippery forward clutchReplace CVT assembly .
Broken forward clutch piston oil sealReplace CVT assembly .
"N" --> "R" time lag exceeds specificationLow line pressurePerform " LINE PRESSURE TEST ".
Slippery reverse brakeReplace CVT assembly .
Broken reverse brake piston oil sealReplace CVT assembly .

SYMPTOM DIAGNOSIS DESCRIPTION CHART

Line Pressure Test

Purpose of this test is to check operating conditions of each part by measuring fluid pressure in fluid pressure line.

Line pressure test requires the following conditions.

  1. CVT fluid is at normal operating temperature (70 - 80 °C/158 - 176 °F).
  2. CVT fluid is replenished to proper level (between full and low on dipstick).
  3. A/C switch is turned OFF.

Scheme 8

Scheme 8
  1. Check CVT fluid level, see «CVT Fluid Check»(ref-514590-S18157453952012112100000) .
  2. Apply parking brake securely and place chocks against wheels.
  3. Remove fluid pressure check hole bolt (1).
  4. Attach oil pressure gauge to fluid pressure check hole (2) in transaxle case. CAUTION: If fluid is leaking from the oil pressure gauge connection, accurate readings cannot be obtained. Make sure that no fluid is leaking after attaching the oil pressure gauge. Special Tool (A): 09925-37910
  5. Depress foot brake fully, run engine at idle and stall then check fluid pressure in "D" or "R" range. CAUTION: If you do not take proper precautions during line pressure tests, a CVT failure may result due to an excessive rise in CVT fluid temperature. Do not continue running the engine for longer than 5 seconds at stall speed. After performing a line pressure test, be sure to allow the engine to run at idle for longer than 1 minute before performing another line pressure test. CVT line pressure SYMPTOM DIAGNOSIS DESCRIPTION CHART "D" range "R" range At idle speed 0.5 - 1.0 MPa (5.1 - 10.2 kgf/cm2, 72.5 - 145 psi, 5 - 10 bar) At stall speed (Reference) 4.9 - 6.1 MPa (50.0 - 62.2 kgf/cm2, 710 - 884 psi, 49 - 61 bar)
  6. If check result is OK, disconnect special tool, then tighten fluid pressure check hole bolt to specified torque. Tightening torque Fluid pressure check hole bolt: 7.5 N.m (0.76 kg-m, 5.5 lbf-ft)
ConditionPossible CauseAction
Higher than standard level in "D" and "R" rangeFaulty valve body componentPerform " SOLENOID VALVE ON-VEHICLE INSPECTION ".
Lower than standard level in "D" and "R" rangeFaulty valve body componentPerform " SOLENOID VALVE ON-VEHICLE INSPECTION ".
Clogged oil strainerReplace CVT assembly .
Faulty oil pumpReplace CVT assembly .
Faulty primary pulleyReplace CVT assembly .
Faulty secondary pulleyReplace CVT assembly .
Faulty torque converterReplace CVT assembly .
Lower than standard level only in "D" rangeFaulty forward clutchReplace CVT assembly .
Lower than standard level only in "R" rangeFaulty reverse brakeReplace CVT assembly .

SYMPTOM DIAGNOSIS DESCRIPTION CHART

"P" Range Test

WARNINGIf a "P" range test is performed without making sure that the area around the vehicle is clear of persons and objects, there is a risk of severe personal injury or death. Make sure that the area downhill from and around the vehicle is clear of persons and objects before performing the test, and remain watchful during the test.
  1. Stop vehicle on a slope of 5 degrees or more, shift select lever to "P" range and at the same time apply parking brake.
  2. After stopping engine, depress brake pedal and release parking brake.
  3. Then, release brake pedal gradually and check that vehicle remains stationary.
  4. Depress brake pedal and shift select lever to "N" range.
  5. Then, release brake pedal gradually and check that vehicle moves.
ConditionPossible CauseAction
Vehicle moves at "P" range or remains stationary at "N" rangeFaulty select cable positionCheck select cable position . See Select Cable Adjustment .
Faulty transmission range sensorCheck transmission range sensor . See Transmission Range Sensor Inspection and Adjustment .
Faulty valve body componentReplace CVT assembly .
Faulty parking systemReplace CVT assembly .

SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 9

Scheme 9: CVT Symptom Diagnosis

Scheme 10

Scheme 10

Scheme 11

Scheme 11

DTC Detecting Condition and Trouble Area

Note. After reprogramming of TCM is executed, if the DTC P0602 is indicated, it is possible that the reprogramming of TCM is not completed correctly.

DTC detecting conditionTrouble area
P0602: Control Module Programming Error TCM internal failure (data programming error). (1 D/C detection logic but MIL does not light up)Reprogramming of TCM failure TCM power supply circuit and/or ground circuit TCM

DTC P0602: SYMPTOM DIAGNOSIS DESCRIPTION CHART

DTC Confirmation Procedure

  1. Turn ignition switch to ON position for 10 sec.

DTC Troubleshooting

StepActionYESNO
1DTC recheck Clear DTC. See DTC Clearance Turn ignition switch to OFF position. Perform DTC confirmation procedure, and check DTC. Is DTC P0602 still detected?Go to Step 2.Check for intermittent trouble. See INTERMITTENT AND POOR CONNECTION INSPECTION
2TCM reprogramming check Was reprogramming of TCM executed?Execute reprogramming of TCM correctly once again.Go to Step 3.
3TCM power and ground circuit check Check TCM power and ground circuit. See TCM Power Supply and Ground Circuit Check Is it in good condition?Repair or replace defective wire harness.Substitute a known-good TCM and recheck.

DTC P0602 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
P062F: Internal Control Module EEPROM Error TCM internal failure (check sum error) (1 D/C detection logic)TCM

DTC P062F: SYMPTOM DIAGNOSIS DESCRIPTION CHART

  1. Turn ignition switch to ON position for 10 sec.
StepActionYESNO
1DTC check Clear DTC. See DTC Clearance Turn ignition switch to OFF position. Turn ignition switch to ON position and check DTC. Is DTC P062F still indicated?Go to Step 2.Check for intermittent trouble. See INTERMITTENT AND POOR CONNECTION INSPECTION
2TCM power supply and ground circuit check Check TCM power supply circuit and ground circuit. See TCM Power Supply and Ground Circuit Check Are they in good condition?Substitute a known-good TCM and recheck.Repair or replace defective wire harness.

DTC P062F TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0641: Sensor Reference Voltage "A" Circuit/Open Primary and secondary pressure sensor power supply circuit voltage is out of specified value for 5 sec. (1 D/C detection logic)Primary and secondary pressure sensor power supply circuit TCM CVT assembly

DTC P0641: SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 12

Scheme 12: Wiring Diagram

Note. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Drive vehicle at 20 km/h (12 mile/h) or higher for 10 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Sensor power supply voltage check Turn off ignition switch and disconnect solenoid connectors. Check for proper terminal connection to solenoid connectors. If connections are OK, turn ignition switch to ON position. Check that voltage between sensor power supply circuit (B1) and vehicle body ground is 5 V. Is it in good condition?Go to Step 3.Repair or replace defective wire harness.
3Sensor power supply circuit check Turn off ignition switch and disconnect TCM connectors. Check for proper terminal connection to TCM connectors. If connections are OK, check that sensor power supply circuit (B1) is as follows. Wiring harness resistance of sensor power supply circuit is less than 1 ohms. Insulation resistance of sensor power supply circuit is infinity between sensor power supply circuit and vehicle body ground. Insulation resistance of wire harness is infinity between sensor power supply circuit and each terminal at solenoid connector. Circuit voltage of sensor power supply circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Go to Step 4.Repair or replace defective wire harness.
4Sensor ground circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that sensor ground circuit (B2) is as follows. Wiring harness resistance of sensor ground circuit is less than 1 ohms. Insulation resistance of sensor ground circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between sensor ground circuit terminal and each terminal at solenoid connector. Circuit voltage of sensor ground circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Substitute a known-good TCM and recheck. If MIL still remains on, replace CVT assembly.Repair or replace defective wire harness.

DTC P0641 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0703: Brake Switch "B" Circuit Brake light switch signal received from ECM is no change. (2 D/C detection logic)CAN communication line Brake light switch and/or its circuit ECM BCM

DTC P0703: SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected.

  1. Drive vehicle at more than 40 km/h (25 mile/h) for 20 sec.
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2DTC check Check DTC related to CAN communication. Is there any CAN-DTC(s) detected?Go to troubleshooting for applicable DTC.Go to Step 3.
3DTC check of ECM Check DTC of ECM. See DTC CHECK Is there any DTC(s)?Go to troubleshooting for applicable DTC.Go to Step 4.
4Brake light switch check Check brake light switch. See BRAKE LIGHT SWITCH INSPECTION Is it in good condition?Substitute a known-good TCM and recheck.Replace brake light switch.

DTC P0703 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
P0705: Transmission Range Sensor Circuit "A" (PRNDL Input) Two or more transmission range sensor signals are input simultaneously for 2 sec. (1 D/C detection logic)Select cable Transmission range sensor and/or its circuit TCM

DTC P0705: SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 13

Scheme 13: Wiring Diagram

Note. Check that the following conditions are satisfied when using this procedure. Battery voltage >10.5 V

  1. Turn ignition switch to ON position for 10 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Do you have SUZUKI scan tool?Go to Step 3.Go to Step 4.
3Transmission range sensor circuit check for operation using SUZUKI scan tool Turn off ignition switch and connect SUZUKI scan tool to DLC. Turn ignition switch to ON position and check transmission range signal ("P", "R", "N", "D") on scan tool display when shifting select lever to each range. Is applicable range indicated?Check for intermittent trouble. See INTERMITTENT AND POOR CONNECTION INSPECTIONGo to Step 5.
4Transmission range sensor circuit check for operation not using SUZUKI scan tool Turn ignition switch to ON position. Check that voltage between each transmission range sensor circuit and vehicle body ground respectively with select lever shifted to each range. Taking transmission range sensor ("D" range) circuit as an example, is battery voltage indicated only when select lever is shifted to "D" range and 0 V for other ranges as shown in the Table for Step 4 . Check voltage at other circuits likewise. Are check results satisfactory?Check for intermittent trouble. See INTERMITTENT AND POOR CONNECTION INSPECTIONGo to Step 5.
5Select cable adjustment check Check select cable for adjustment. See Select Cable Adjustment Is it adjusted correctly?Go to Step 6.Adjust select cable and recheck.
6Transmission range sensor adjustment check Check transmission range sensor for adjustment. See Transmission Range Sensor Inspection and Adjustment Is it adjusted correctly?Go to Step 7.Adjust transmission range sensor and recheck.
7Transmission range sensor circuit check Turn off ignition switch and disconnect connectors from transmission range sensor and TCM. Check for proper terminal connection to transmission range sensor and TCM connectors. If connections are OK, check that transmission range sensor circuit (A1 - A4) is as follows. Insulation resistance of wire harness is infinity between transmission range sensor circuit terminal and each terminal at transmission range sensor connector. Circuit voltage of each transmission range sensor circuit is 0 - 1 V with ignition switch in ON position. Wiring harness resistance of each transmission range sensor circuit is less than 3 ohms. Insulation resistance between each transmission range sensor circuit and vehicle body ground is infinity. Are they in good condition?Go to Step 8.Repair or replace defective wire harness.
8Transmission range sensor check Check transmission range sensor. See Transmission Range Sensor Inspection and Adjustment Is it in good condition?Substitute a known-good TCM and recheck.Replace transmission range sensor. See Transmission Range Sensor Removal and Installation

DTC P0705 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
P0707: Transmission Range Sensor Circuit Low Transmission range signal is not input for 10 sec. (1 D/C detection logic)Select cable Transmission range sensor and/or its circuit TCM

DTC P0707: SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGWhen performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident. Road test should be carried out with 2 persons, a driver and a tester, on a level road.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Drive vehicle at more than 10 km/h (6 mile/h) for 20 sec.
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Do you have SUZUKI scan tool?Go to Step 3.Go to Step 4.
3Transmission range sensor circuit check for operation using SUZUKI scan tool Turn off ignition switch and connect SUZUKI scan tool to DLC. Turn ignition switch to ON position and check transmission range signal ("P", "R", "N", "D") on scan tool display when shifting select lever to each range. Is applicable range indicated?Check for intermittent trouble. See INTERMITTENT AND POOR CONNECTION INSPECTIONGo to Step 5.
4Transmission range sensor circuit check for operation not using SUZUKI scan tool Turn ignition switch to ON position. Check that voltage between each transmission range sensor circuit and vehicle body ground respectively with select lever shifted to each range. Taking transmission range sensor ("D" range) circuit as an example, is battery voltage indicated only when select lever is shifted to "D" range and 0 V for other ranges as shown in the Table for Step 4 . Check voltage at other circuits likewise. Are check results satisfactory?Check for intermittent trouble. See INTERMITTENT AND POOR CONNECTION INSPECTIONGo to Step 5.
5Select cable adjustment check Check select cable for adjustment. See Select Cable Adjustment Is it adjusted correctly?Go to Step 6.Adjust select cable and recheck.
6Transmission range sensor adjustment check Check transmission range sensor for adjustment. See Transmission Range Sensor Inspection and Adjustment . Is it adjusted correctly?Go to Step 7.Adjust transmission range sensor and recheck.
7Transmission range sensor power supply voltage check Turn off ignition switch and disconnect transmission range sensor connector. Check for proper terminal connection to transmission range sensor connector. If connections are OK, turn ignition switch to ON position. Check that voltage between transmission range sensor power supply circuit (B1) and vehicle body ground is battery voltage. Is it in good condition?Go to Step 8.Repair or replace defective wire harness.
8Transmission range sensor circuit check Turn off ignition switch and disconnect connectors from transmission range sensor and TCM. Check for proper terminal connection to transmission range sensor and TCM connectors. If connections are OK, check that transmission range sensor circuit (A1 - A4) is as follows. Insulation resistance of wire harness is infinity between transmission range sensor circuit terminal and each terminal at transmission range sensor connector. Circuit voltage of each transmission range sensor circuit is 0 - 1 V with ignition switch in ON position. Wiring harness resistance of each transmission range sensor circuit is less than 3 ohms. Insulation resistance between each transmission range sensor circuit and vehicle body ground is infinity. Are they in good condition?Go to Step 9.Repair or replace defective wire harness.
9Transmission range sensor check Check transmission range sensor. See Transmission Range Sensor Inspection and Adjustment Is it in good condition?Substitute a known-good TCM and recheck.Replace transmission range sensor. See Transmission Range Sensor Removal and Installation

DTC P0707 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
P0711: Transmission Fluid Temperature Sensor "A" Circuit Range/Performance CVT fluid temperature variation is lower than specified value even if engine was running for specified time after engine start. (2 D/C detection logic)CVT fluid temperature sensor (CVT assembly) and/or its circuit TCM

DTC P0711 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 14

Scheme 14: Wiring Diagram
WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Drive vehicle more than 50 km/h (31 mile/h) for 7 min.
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
  5. Warm up engine to normal operating temperature.
  6. Drive vehicle more than 20 km/h (12 mile/h) for 20 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2CVT fluid temperature sensor circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that CVT fluid temperature sensor signal circuit (A1) and ground circuit (A2) are as follows. Wiring harness resistance of CVT fluid temperature sensor signal circuit and ground circuit is less than 1 ohms. Insulation resistance of CVT fluid temperature sensor signal circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between CVT fluid temperature sensor signal circuit terminal and terminal at solenoid connector. Circuit voltage of CVT fluid temperature sensor signal circuit and ground circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3CVT fluid temperature sensor check Check CVT fluid temperature sensor. See CVT Fluid Temperature Sensor On-Vehicle Inspection Are they in good condition?Substitute a known-good TCM and recheck.Replace CVT fluid temperature sensor (CVT assembly).

DTC P0711 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
P0712: Transmission Fluid Temperature Sensor "A" Circuit Low CVT fluid temperature signal circuit voltage is lower than specified value for 5 sec. (1 D/C detection logic)CVT fluid temperature sensor (CVT assembly) and/or its circuit TCM

P0712 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Turn ignition switch to ON position for 10 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2CVT fluid temperature sensor signal circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that CVT fluid temperature sensor signal circuit (A1) is as follows. Insulation resistance of CVT fluid temperature sensor signal circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between CVT fluid temperature sensor signal circuit terminal and terminal at solenoid connector. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3CVT fluid temperature sensor check Check CVT fluid temperature sensor. See CVT Fluid Temperature Sensor On-Vehicle Inspection Are they in good condition?Substitute a known-good TCM and recheck.Replace CVT fluid temperature sensor (CVT assembly).

DTC P0712 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
P0713: Transmission Fluid Temperature Sensor "A" Circuit High CVT fluid temperature signal circuit voltage is higher than specified value for 5 sec. (1 D/C detection logic)CVT fluid temperature sensor (CVT assembly) and/or its circuit TCM

P0713 SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Warm up engine to normal operating temperature.
  2. Drive vehicle more than 20 km/h (12 mile/h) for 20 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2CVT fluid temperature sensor circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that CVT fluid temperature sensor signal circuit (A1) and ground circuit (A2) are as follows. Wiring harness resistance of CVT fluid temperature sensor signal circuit and ground circuit is less than 1 ohms. Insulation resistance of wire harness is infinity between CVT fluid temperature sensor signal circuit terminal and terminal at solenoid connector. Circuit voltage of CVT fluid temperature sensor signal circuit and ground circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3CVT fluid temperature sensor check Check CVT fluid temperature sensor. See CVT Fluid Temperature Sensor On-Vehicle Inspection Are they in good condition?Substitute a known-good TCM and recheck.Replace CVT fluid temperature sensor (CVT assembly).

DTC P0713 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0716: Input/Turbine Speed Sensor "A" Circuit Range/Performance This DTC is detected if all the following conditions are met. Difference between engine speed and primary pulley speed is more than 1000 RPM for 5 sec. when lock-up on. Difference between measured value and estimated value of primary pulley speed is more than 1000 RPM for 5 sec. when lock-up on. (2 D/C detection logic)Primary pulley speed sensor and/or its circuit Secondary pulley speed sensor and/or its circuit TCM

P0716 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 15

Scheme 15: Wiring Diagram
WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V CVT fluid temperature at engine start = 10 °C (50 °F)

  1. Drive vehicle more than 40 km/h (25 mile/h) for 10 sec.
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Primary pulley speed sensor and its circuit check Check primary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0717 . Are they in good condition?Go to Step 3.Repair or replace defective parts.
3Secondary pulley speed sensor and its circuit check Check secondary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0722 . Are they in good condition?Go to Step 4.Repair or replace defective parts.
4DTC check of ECM Check DTC of ECM. See DTC CHECK . Is there any DTC(s)?Go to troubleshooting for applicable DTC.Substitute a known-good TCM and recheck.

DTC P0716 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0717: Input/Turbine Speed Sensor "A" Circuit No Signal Primary pulley speed signal is no signal even if secondary pulley speed signal is input. (1 D/C detection logic)Primary pulley speed sensor and/or its circuit TCM

P0717 SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Drive vehicle more than 40 km/h (25 mile/h) for 10 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Primary pulley speed sensor power supply circuit check Turn off ignition switch and disconnect connector from primary pulley speed sensor. Check for proper terminal connection to primary pulley speed sensor connector. If connections are OK, turn ignition switch to ON position. Check that primary pulley speed sensor power supply circuit (A1) is battery voltage. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3Primary pulley speed sensor signal circuit and ground circuit check Turn off ignition switch and disconnect connectors from TCM. Check for proper terminal connection to TCM connectors. If connections are OK, check that primary pulley speed sensor signal circuit (A2) and sensor ground circuit (B1) are as follows. Wiring harness resistance of primary pulley speed sensor signal circuit and sensor ground circuit is less than 1 ohms. Insulation resistance between primary pulley speed sensor signal circuit and vehicle body ground is infinity. Insulation resistance of wire harness is infinity between primary pulley speed sensor signal circuit terminal and each terminal at primary pulley speed sensor connector. Insulation resistance of wire harness is infinity between primary pulley speed sensor ground circuit terminal and each terminal at primary pulley speed sensor connector. Circuit voltage of primary pulley speed sensor signal circuit and sensor ground circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Go to Step 4.Repair or replace defective wire harness.
4Primary pulley speed sensor check Check primary pulley speed sensor. See Primary Pulley Speed Sensor and Secondary Pulley Speed Sensor Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace primary pulley speed sensor. See Primary Pulley Speed Sensor Removal and Installation

DTC P0717 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0721: Output Speed Sensor Circuit Range/Performance This DTC is detected if all of the following conditions are met. Difference between measured engine speed and the estimated secondary pulley speed is more than 1000 RPM for 5 sec. when lock-up ON. Difference between measured primary pulley speed and the estimated secondary pulley speed is more than 1000 RPM for 5 sec. when lock-up ON. (2 D/C detection logic)Secondary pulley speed sensor and/or its circuit Primary pulley speed sensor and/or its circuit TCM

P0721 SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V CVT fluid temperature at engine start = 10 °C (50 °F)

  1. Drive vehicle more than 40 km/h (25 mile/h) for 10 sec.
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Secondary pulley speed sensor and its circuit check Check secondary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0722 . Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3Primary pulley speed sensor and its circuit check Check primary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0717 . Are they in good condition?Go to Step 4.Repair or replace defective wire harness.
4DTC check of ECM Check DTC of ECM. See DTC CHECK Is there any DTC(s)?Go to troubleshooting for applicable DTC.Substitute a known-good TCM and recheck.

DTC P0721 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0722: Output Speed Sensor Circuit No Signal This DTC is detected if any one of the following conditions is fulfilled. The secondary pulley speed is lower than 150 RPM for 5 sec. in a row when the primary pulley speed is more than 1000 RPM. The secondary pulley speed is 0 RPM for specified times when the vehicle speed is more than 10 km/h (6 mile/h). (1 D/C detection logic)Secondary pulley speed sensor and/or its circuit TCM

P0722 SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Drive vehicle more than 20 km/h (12 mile/h) for 10 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Secondary pulley speed sensor power supply circuit check Turn off ignition switch and disconnect connector from secondary pulley speed sensor. Check for proper terminal connection to secondary pulley speed sensor connector. If connections are OK, turn ignition switch to ON position. Check that secondary sensor power supply circuit (A1) is battery voltage. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3Secondary pulley speed sensor signal circuit and ground circuit check Turn off ignition switch and disconnect connectors from TCM. Check for proper terminal connection to TCM connectors. If connections are OK, check that secondary pulley speed sensor signal circuit (A3) and sensor ground circuit (B1) are as follows. Wiring harness resistance of secondary pulley speed sensor signal circuit and sensor ground circuit is less than 1 ohms. Insulation resistance between secondary pulley speed sensor signal circuit and vehicle body ground is infinity. Insulation resistance of wire harness is infinity between secondary pulley speed sensor signal circuit terminal and each terminal at secondary pulley speed sensor connector. Insulation resistance of wire harness is infinity between secondary pulley speed sensor ground circuit terminal and each terminal at secondary pulley speed sensor connector. Circuit voltage of secondary pulley speed sensor signal circuit and sensor ground circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Go to Step 4.Repair or replace defective wire harness.
4Secondary pulley speed sensor check Check secondary pulley speed sensor. See Primary Pulley Speed Sensor and Secondary Pulley Speed Sensor Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace secondary pulley speed sensor. See Secondary Pulley Speed Sensor Removal and Installation

DTC P0722 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
P0741: Toque Converter Clutch Circuit Performance or Stuck Off Difference between engine speed and primary pulley speed is more than 130 RPM for 30 sec. even if TCC solenoid valve is ON. (2 D/C detection logic)Primary pulley speed sensor and/or its circuit Torque converter Lock-up/select switching solenoid valve (CVT assembly) and/or its circuit TCC solenoid valve (CVT assembly) and/or its circuit TCM

P0741 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 16

Scheme 16: Wiring Diagram
WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V CVT fluid temperature at engine start = 10 °C (50 °F)

  1. Drive vehicle more than 40 km/h (25 mile/h) for 40 sec.
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2DTC check of ECM Check DTC of ECM. See DTC CHECK Is there any DTC(s)?Go to troubleshooting for applicable DTC.Go to Step 3.
3Primary pulley speed sensor and its circuit check Check primary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0717 . Are they in good condition?Go to Step 4.Repair or replace defective parts.
4Lock-up/select switching solenoid valve and its circuits check Check lock-up/select switching solenoid valve and its circuits according to Step 2 through 3 of DTC P1810 . Are they in good condition?Go to Step 5.Repair or replace defective parts.
5TCC solenoid valve drive circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that TCC solenoid valve drive circuit (A2) is as follows. Wiring harness resistance of TCC solenoid valve drive circuit is less than 1 ohms. Insulation resistance of TCC solenoid valve drive circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between TCC solenoid valve drive circuit terminal and each terminal at solenoid connector. Circuit voltage of TCC solenoid valve drive circuit 0 - 1 V with ignition switch ON position. Are they in good condition?Go to Step 6.Repair or replace defective wire harness.
6TCC solenoid valve check Check resistance of TCC solenoid valve. See Solenoid Valve On-Vehicle Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace CVT assembly.

DTC P0741 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0776: Pressure Control Solenoid "B" Performance/Stuck Off Difference between measured secondary pressure and desired secondary pressure is more than 1.2 MPa (12.2 kgf/cm 2 , 174 psi, 12 bar) for 30 sec. (2 D/C detection logic)Secondary pressure sensor (CVT assembly) and/or its circuit. Secondary pressure control solenoid valve (CVT assembly) and/or its circuit Line pressure control solenoid valve (CVT assembly) and/or its circuit Valve body assembly (CVT assembly) TCM
DTC P0777: Pressure Control Solenoid "B" Stuck On Difference between measured secondary pressure and desired secondary pressure is more than specified pressure value. (2 D/C detection logic)

P0776/P0777 SYMPTOM DIAGNOSIS DESCRIPTION CHART

StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Secondary pressure sensor and its circuit check Check secondary pressure sensor and its circuit according to Step 3 through 4 of DTC P0847/P0848 . Are they in good condition?Go to Step 3.Repair or replace defective parts.
3Stall test Perform stall test. See Stall Test Is it in good condition?Go to Step 4.Repair or replace defective parts.
4Secondary pressure control solenoid valve and its circuit check Check secondary pressure control solenoid valve and its circuit according to Step 2 through 3 of DTC P0966/P0967 . Is it in good condition?Go to Step 5.Repair or replace defective parts.
5Line pressure control solenoid valve and its circuit check Check line pressure control solenoid valve and its circuit according to Step 2 through 3 of DTC P0962/P0963 . Is it in good condition?Substitute a known-good TCM and recheck.Replace line pressure control solenoid valve (valve body assembly).

DTC P0776/P0777 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0826: Manual mode Control Circuit This DTC is detected if any one of the following conditions is fulfilled. Manual mode switch ON signal continues to be input for more than 5 sec. even after "P", "R" or "N" range signal input. ON signal of shift-down switch or shift-up switch is input for more than 5 sec. even while manual mode switch is OFF. (1 D/C detection logic)Manual mode shift switch (include manual mode switch, shift-up switch and shift-down switch) and/or its circuit TCM

P0826 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 17

Scheme 17: Wiring Diagram
  1. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Shift switch circuit check Turn off ignition switch and connect SUZUKI scan tool to DLC. Turn ignition switch to ON position. Check that following items are normal condition by using SUZUKI scan tool, when shifting select lever ("P", "R", "N", "D") to each range. Shift Down SW Shift Up SW Manual Mode SW Are they in good condition?Check for intermittent trouble. See DTC CHECKGo to Step 3.
3Manual mode shift switch circuit check Turn off ignition switch and disconnect connectors from select lever and TCM. If connections are OK, check that shift switch signal circuit (A1 - A3) are as follows. Insulation resistance between each shift switch signal circuit and vehicle body ground is infinity. Insulation resistance of wire harness is infinity between each shift switch signal circuit terminal and each terminal at select lever connector. Are they in good condition?Repair or replace defective wire harness.Go to Step 4.
4Manual mode shift switch check Check manual model shift switch. See Manual Mode Shift Switch Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace manual mode shift switch. See Select Lever Assembly Removal and Installation .

DTC P0826 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0842: Transmission Fluid Pressure Sensor/Switch "A" Circuit Low Primary pressure sensor signal circuit voltage is lower than specified value for 5 sec. (1 D/C detection logic)Primary pressure sensor (CVT assembly) and/or its circuit TCM
DTC P0843: Transmission Fluid Pressure Sensor/Switch "A" Circuit High Primary pressure sensor signal circuit voltage is more than 4.7 V for 5 sec. (1 D/C detection logic)

P0842/P0843 SYMPTOM DIAGNOSIS DESCRIPTION CHART

StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Sensor power supply check Turn off ignition switch and disconnect solenoid connector. Check for proper terminal connection to solenoid connector. If connections are OK, turn ignition switch to ON position. Check that voltage between sensor power supply circuit (B1) and vehicle body ground is 5 V. Is it in good condition?Go to Step 3.Repair or replace defective wire harness.
3Primary pressure sensor signal circuit and ground circuit check Turn off ignition switch and disconnect connectors from solenoid connector and TCM. Check for proper terminal connection to solenoid connector and TCM connectors. If connections are OK, check that primary pressure sensor signal circuit (A1) and sensor ground circuit (B2) are as follows. Wiring harness resistance of primary pressure sensor signal circuit and sensor ground circuit is less than 1 ohms. Insulation resistance of primary pressure sensor signal circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between primary pressure sensor signal circuit terminal and each terminal at solenoid connector. Circuit voltage of primary pressure sensor signal circuit and sensor ground circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Go to Step 4.Repair or replace defective wire harness.
4Primary pressure sensor check Connect solenoid connector and TCM connectors. Check voltage between connector terminal "C10-11" and vehicle body ground. See Inspection of TCM and Its Circuits Is it in good condition?Substitute a known-good TCM and recheck.Replace primary pressure sensor (CVT assembly).

DTC P0842/P0843 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0847: Transmission Fluid Pressure Sensor/Switch "B" Circuit Low Secondary pressure sensor signal circuit voltage is lower than specified value for 5 sec. (1 D/C detection logic)Secondary pressure sensor (CVT assembly) and/or its circuit TCM
DTC P0848: Transmission Fluid Pressure Sensor/Switch "B" Circuit High Secondary pressure sensor signal circuit voltage is more than 4.7 V for 5 sec. (1 D/C detection logic)

P0847/P0848 SYMPTOM DIAGNOSIS DESCRIPTION CHART

StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Sensor power supply check Turn off ignition switch and disconnect solenoid connector. Check for proper terminal connection to solenoid connector. If connections are OK, turn ignition switch to ON position. Check that voltage between sensor power supply circuit (B1) and vehicle body ground is 5 V. Is it in good condition?Go to Step 3.Repair or replace defective wire harness.
3Secondary pressure sensor signal circuit and ground circuit check Turn off ignition switch and disconnect connectors from solenoid connector and TCM. Check for proper terminal connection to solenoid connector and TCM connectors. If connections are OK, check that secondary pressure sensor circuit (A2) and sensor ground circuit (B2) are as follows. Wiring harness resistance of secondary pressure sensor signal circuit and ground circuit is less than 1 ohms. Insulation resistance of secondary pressure sensor signal circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between secondary pressure sensor signal circuit terminal and each terminal at solenoid connector. Circuit voltage of secondary pressure sensor signal circuit and sensor ground circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Go to Step 4.Repair or replace defective wire harness.
4Secondary pressure sensor check Connect solenoid connector and TCM connectors. Check voltage between connector terminal "C10-15" and vehicle body ground. See Inspection of TCM and Its Circuits Is it in good condition?Substitute a known-good TCM and recheck.Replace secondary pressure sensor (CVT assembly).

DTC P0847/P0848 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0871: Transmission Fluid Pressure Sensor/Switch "C" Circuit Range/Performance Measured line pressure is out of specified line pressure that calculate base on secondary pressure for 5 sec. (2 D/C detection logic)Primary pressure sensor (CVT assembly) and/or its circuits Secondary pressure sensor (CVT assembly) and/or its circuit TCM

P0871 SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V 0.5 < Gear ratio < 1.0

  1. Drive with 30 - 50 km/h (19 mile/h - 31 mile/h) constantly for 40 sec. or more at "D" range. (Keep throttle valve opening constantly in this step).
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Sensor power supply check Turn off ignition switch and disconnect solenoid connector. Check for proper terminal connection to solenoid connector. If connections are OK, turn ignition switch to ON position. Check that voltage between sensor power supply circuit (B1) and vehicle body ground is 5 V. Is it in good condition?Go to Step 3.Repair or replace defective wire harness.
3Primary pressure sensor and its circuit check Check primary pressure sensor and its circuit according to Step 3 through 4 of DTC P0842/P0843 . Are they in good condition?Go to Step 4.Repair or replace defective parts.
4Secondary pressure sensor and its circuit check Check secondary pressure sensor and its circuit according to Step 3 through 4 of DTC P0847/P0848 . Are they in good condition?Go to Step 5.Repair or replace defective parts.
5Stall test Perform stall test. See Stall Test Is it in good condition?Substitute a known-good TCM and recheck.Replace primary pressure sensor / secondary pressure sensor (valve body assembly).

DTC P0871 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0961: Pressure Control Solenoid "A" Control Circuit Range/Performance Gear ratio calculated from primary pulley speed and secondary pulley speed is more than specified value. (2 D/C detection logic)Valve body assembly (CVT assembly) Primary pressure sensor (CVT assembly) and/or its circuit Secondary pressure sensor (CVT assembly) and/or its circuit Secondary pressure control solenoid valve (CVT assembly) and/or its circuit Line pressure control solenoid valve (CVT assembly) and/or its circuit TCM

P0961 SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGIf you do not select a suitable route and take proper precautions when performing a road test, an accident can occur. Select a level road with no traffic to minimize the risk of accident. Perform the test extremely carefully. Perform the road test using 2 persons, a driver and an assistant.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Drive vehicle more than 10 km/h (6 mile/h) for 5 sec.
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Primary pressure sensor and its circuit check Check primary pressure sensor and its circuit according to Step 3 through 4 of DTC P0842/P0843 . Are they in good condition?Go to Step 3.Repair or replace defective parts.
3Secondary pressure sensor and its circuit check Check secondary pressure sensor and its circuit according to Step 3 through 4 of DTC P0847/P0848 . Are they in good condition?Go to Step 4.Repair or replace defective parts.
4Stall test Perform stall test. See Stall Test Is it in good condition?Go to Step 5.Repair or replace defective parts.
5Secondary pressure control solenoid valve drive circuit check Check secondary pressure control solenoid valve and its circuit according to Step 2 through 3 of DTC P0966/P0967 . Is it in good condition?Go to Step 6.Repair or replace defective parts.
6Line pressure control solenoid valves and its circuit check Check line pressure control solenoid valve and its circuit according to Step 2 through 3 of DTC P0962/P0963 . Is it in good condition?Substitute a known-good TCM and recheck.Replace CVT assembly.

DTC P0961 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0962: Pressure Control Solenoid "A" Control Circuit Low Line pressure control solenoid valve control circuit is shorted to ground for specified times. (1 D/C detection logic)Line pressure control solenoid valve (CVT assembly) and/or its circuit TCM
DTC P0963: Pressure Control Solenoid "A" Control Circuit High Line pressure control solenoid valve control circuit is open circuit for 5 sec. (1 D/C detection logic)

P0962/P0963 SYMPTOM DIAGNOSIS DESCRIPTION CHART

StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Line pressure control solenoid valve drive circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that line pressure control solenoid valve drive circuit (A4) is as follows. Wiring harness resistance of line pressure control solenoid valve circuit is less than 1 ohms. Insulation resistance of line pressure control solenoid valve drive circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between line pressure control solenoid valve drive circuit terminal and each terminal at solenoid connector. Circuit voltage of line pressure control solenoid valve drive circuit 0 - 1 V with ignition switch ON position. Is it in good condition?Go to Step 3.Repair or replace defective wire harness.
3Line pressure control solenoid valve check Check resistance of line pressure control solenoid valve. See Solenoid Valve On-Vehicle Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace line pressure control solenoid valve (CVT assembly).

DTC P0962/P0963 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P0966: Pressure Control Solenoid "B" Control Circuit Low Secondary pressure control solenoid valve control circuit is shorted to ground for specified times. (1 D/C detection logic)Secondary pressure control solenoid valve (CVT assembly) and/or its circuit TCM
DTC P0967: Pressure Control Solenoid "B" Control Circuit High Secondary pressure control solenoid valve control circuit is open circuit for 5 sec. (1 D/C detection logic)

P0966/P0967 SYMPTOM DIAGNOSIS DESCRIPTION CHART

StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Secondary pressure control solenoid valve drive circuits check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that secondary pressure control solenoid valve drive circuit (A3) is as follows. Wiring harness resistance of secondary pressure control solenoid valve circuit is less than 1 ohms. Insulation resistance of secondary pressure control solenoid valve drive circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between secondary pressure control solenoid valve drive circuit terminal and each terminal at solenoid connector. Circuit voltage of secondary pressure control solenoid valve drive circuit 0 - 1 V with ignition switch ON position. Is it in good condition?Go to Step 3.Repair or replace defective wire harness.
3Secondary pressure control solenoid valve check Check resistance of secondary pressure control solenoid valve. See Solenoid Valve On-Vehicle Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace secondary pressure control solenoid valve (CVT assembly).

DTC P0966/P0967 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P1706: Torque Request Communication Error from TCM ECM detects abnormality of CAN communication data which TCM transmits. (1 D/C detection logic)TCM ECM

P1706 SYMPTOM DIAGNOSIS DESCRIPTION CHART

StepActionYESNO
1DTC check Is there any DTC(s) other than P1706?Go to troubleshooting for applicable DTC.Go to Step 2.
2DTC check of ECM Check DTC of ECM. See DTC CHECK Is there any DTC(s)?Go to troubleshooting for applicable DTC.Substitute a known-good TCM and recheck.

DTC P1706 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P1810: Lock up/Select Control Circuit Monitor signal of the lock-up/select switching solenoid valve is different from its command signal. (1 D/C detection logic)Lock-up/select switching solenoid valve (CVT assembly) and/or its circuit TCM

P1810 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Note. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Lock-up/select switching solenoid valve drive circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that lockup/select switching solenoid valve drive circuit (A1) is as follows. Wiring harness of lock-up/select switching solenoid valve drive circuit is less than 1 ohms. Insulation resistance of lock-up/select switching solenoid valve drive circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between lock-up/select switching solenoid valve drive circuit terminal and each terminal at solenoid connector. Circuit voltage of lock-up/select switching solenoid valve drive circuit 0 - 1 V with ignition switch ON position. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3Lock-up/select switching solenoid valve check Check resistance of lock-up/select switching solenoid valve. See Solenoid Valve On-Vehicle Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace lock-up/select switching solenoid valve (CVT assembly).

DTC P1810 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P1816: Stepper Motor Circuit Malfunction Monitor signal of stepper motor is different from its command signal. (1 D/C detection logic)Stepper motor (CVT assembly) and/or its circuit TCM

P1816 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 18

Scheme 18: Wiring Diagram

Note. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Turn ignition switch to ON position for 10 sec.

DTC P1816 TROUBLESHOOTING CHART Step Action YES NO 1 Was "CVT System Check" performed? Go to Step 2. Go to CVT SYSTEM CHECK . 2 Stepper motor drive circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that stepper motor drive circuit (A1 - A4) is as follows. Wiring harness resistance of stepper motor circuit is less than 1 ohms. Insulation resistance of stepper motor circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between stepper motor drive circuit terminal and each terminal at solenoid connector. Circuit voltage of stepper motor circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition? Go to Step 3. Repair or replace defective wire harness. 3 Stepper motor check Turn ignition switch to "OFF" position. Disconnect connector (1) from solenoid harness. Check for proper terminal connection to solenoid connector. Check resistance of stepper motor circuit as follows. Stepper motor resistance: Between terminals "1" and "15" of solenoid connector: Approx. 30 ohms at 20 °C (68 °F) Between terminals "13" and "14" of solenoid connector: Approx. 30 ohms at 20 °C (68 °F) Between terminal "1" of solenoid connector and transaxle: Approx. 15 ohms at 20 °C (68 °F) Between terminal "15" of solenoid connector and transaxle: Approx. 15 ohms at 20 °C (68 °F) Between terminal "13" of solenoid connector and transaxle: Approx. 15 ohms at 20 °C (68 °F) Between terminal "14" of solenoid connector and transaxle: Approx. 15 ohms at 20 °C (68 °F) Is it in good condition? Substitute a known-good TCM and recheck. Replace stepper motor (CVT assembly)

Scheme 19

Scheme 19: DTC Troubleshooting
DTC detecting conditionTrouble area
DTC P1818: Stepper Motor Performance Difference between measured primary pulley speed and estimated primary pulley speed is more than 1000 RPM for 5 sec. (2 D/C detection logic)CAN communication line Primary pulley speed sensor its circuit Secondary pulley speed sensor its circuit Stepper motor (CVT assembly) and/or its circuit TCM

P1818 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Drive vehicle more than 50 km/h (31 mile/h) for 10 sec.
  2. Stop vehicle and turn ignition switch to OFF position.
  3. Repeat Step 1 ) through 2 ) twice.
  4. Turn ignition switch to ON position.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2DTC check Check DTC related to CAN communication. Is there any CAN-DTC(s) detected?Go to troubleshooting for applicable DTC.Go to Step 3.
3Primary pulley speed sensor and its circuit check Check primary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0717 . Are they in good condition?Go to Step 4.Repair or replace defective parts.
4Secondary pulley speed sensor and its circuit check Check secondary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0722 . Are they in good condition?Go to Step 5.Repair or replace defective parts.
5Stepper motor check Check stepper motor and its circuit according to Step 2 through 3 of DTC P1816 . Are they in good condition?Substitute a known-good TCM and recheck.Repair or replace defective wire harness. If MIL still remains on, replace CVT assembly.

DTC P1818 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
P1970: Sensor Ground Circuit Malfunction Ground circuit of following sensors is open circuit for specified times. CVT fluid temperature sensor Primary pressure sensor Secondary pressure sensor (1 D/C detection logic)Primary pulley speed sensor and/or its circuit Secondary pulley speed sensor and/or its circuit CVT fluid temperature sensor (CVT assembly) and/or its circuit Sensor ground circuit TCM

P1970 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Scheme 20

Scheme 20: Wiring Diagram

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Run engine at idle speed for 5 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2Sensor power supply circuit check Turn off ignition switch and disconnect TCM connectors. Check for proper terminal connection to TCM connectors. If connections are OK, check that sensor power supply circuit (B1) is as follows. Insulation resistance of wire harness is infinity between sensor power supply circuit and each terminal at solenoid connector. Circuit voltage of sensor power supply circuit is 0 - 1 V with ignition switch in ON position. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3Sensor ground circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that sensor ground circuit (B2) is as follows. Insulation resistance of sensor ground circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between sensor ground circuit terminal and each terminal at solenoid connector. Are they in good condition?Go to Step 4.Repair or replace defective wire harness.
4Primary pulley speed sensor and its circuit check Check primary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0717 . Are they in good condition?Go to Step 5.Repair or replace defective parts.
5Secondary pulley speed sensor and its circuit check Check secondary pulley speed sensor and its circuit according to Step 3 through 4 of DTC P0722 . Are they in good condition?Go to Step 6.Repair or replace defective parts.
6CVT fluid temperature and its circuit check Check CVT fluid temperature sensor and its circuit according to Step 2 through 3 of DTC P0711 . Are they in good condition?Substitute a known-good TCM and recheck.Replace CVT assembly.

DTC P1970 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P2763: Torque Converter Clutch Pressure Control Solenoid Control Circuit High TCC (Torque Converter Clutch) solenoid valve circuit is open for 5 sec. (1 D/C detection logic)TCC solenoid valve (CVT assembly) and/or its circuit TCM

P2763 SYMPTOM DIAGNOSIS DESCRIPTION CHART

WARNINGWhen performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident. Road test should be carried out with 2 persons, a driver and a tester, on a level road.

Note. If DTC other than aimed DTC are previously detected in DTC confirmation procedure, be sure to troubleshoot DTC previously detected. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Drive vehicle more than 40 km/h (25 mile/h) for 10 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2TCC solenoid valve drive circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that TCC solenoid valve drive circuit (A2) is as follows. Insulation resistance of TCC solenoid valve drive circuit is infinity between solenoid connector and vehicle body ground. Insulation resistance of wire harness is infinity between TCC solenoid valve drive circuit terminal and each terminal at solenoid connector. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3TCC solenoid valve check Check resistance of TCC solenoid valve. See Solenoid Valve On-Vehicle Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace TCC solenoid valve (CVT assembly).

DTC P2763 TROUBLESHOOTING CHART

DTC detecting conditionTrouble area
DTC P2764: Pressure Control Solenoid "A" Control Circuit Low TCC (Torque Converter Clutch) solenoid valve circuit is shorted to ground for specified times. (1 D/C detection logic)TCC solenoid valve (CVT assembly) and/or its circuit TCM

P2764 SYMPTOM DIAGNOSIS DESCRIPTION CHART

Note. Check that the following conditions are satisfied when using this procedure. Battery voltage > 10.5 V

  1. Turn ignition switch to ON position for 10 sec.
StepActionYESNO
1Was "CVT System Check" performed?Go to Step 2.Go to CVT SYSTEM CHECK .
2TCC solenoid valve drive circuit check Turn off ignition switch and disconnect TCM and solenoid connectors. Check for proper terminal connection to TCM and solenoid connectors. If connections are OK, check that TCC solenoid valve drive circuit (A2) is as follows. Insulation resistance of wire harness is infinity between TCC solenoid valve drive circuit terminal and each terminal at solenoid connector. Circuit voltage of TCC solenoid valve drive circuit 0 - 1 V with ignition switch ON position. Are they in good condition?Go to Step 3.Repair or replace defective wire harness.
3TCC solenoid valve check Check resistance of TCC solenoid valve. See Solenoid Valve On-Vehicle Inspection Is it in good condition?Substitute a known-good TCM and recheck.Replace TCC solenoid valve (CVT assembly).

DTC P2764 TROUBLESHOOTING CHART

Inspection of TCM and Its Circuits

TCM and its circuits can be checked at TCM wiring connectors by measuring voltage and resistance.

CAUTIONIf you connect a voltmeter or ohmmeter directly to the ECM terminals by removing the TCM connectors, you can damage the TCM. Never connect a voltmeter or an ohmmeter directly to any terminal on the TCM by disconnecting the TCM connectors.

Scheme 21

Scheme 21: Voltage Check
  1. Remove TCM (1) from vehicle. See «Transmission Control Module (TCM) Removal and Installation»(ref-514590-S35718627222012112100000)
  2. Connect TCM connectors (2) to TCM.
  3. Check voltage and/or pulse signal at each terminal of connectors connected using voltmeter (3) and oscilloscope (4). NOTE: As each terminal voltage is affected by battery voltage, confirm that it is 11 V or more when ignition switch is ON. Voltage with asterisk (*) cannot be measured by voltmeter because it is pulse signal. Check it with oscilloscope if necessary. *1: Reference voltage
StepActionYESNO
1Back up power supply circuit check Turn off ignition switch and disconnect connectors from TCM. Check for proper terminal connection to TCM connectors. If connections are OK, check that voltage between back up power supply circuit (A1) and vehicle body ground is battery voltage. Is it in good condition?Go to Step 2.Repair or replace defective wire harness.
2CVT relay power supply circuit (switch side) check Remove CVT relay. Check for proper terminal connection for CVT relay connector. If connections are OK, check that voltage between CVT relay power supply circuit (switch side) (B1) and vehicle body ground is battery voltage. Is it in good condition?Go to Step 3.Repair or replace defective wire harness.
3CVT relay power supply (coil side) circuit check Turn ignition switch to ON position. Check that voltage between CVT relay power supply circuit (coil side) (B2) and vehicle body ground is battery voltage. Is it in good condition?Go to Step 4.Repair or replace defective wire harness.
4CVT relay ground circuit check Check that voltage between CVT relay power supply circuit (coil side) (B2) and ground circuit (B3) is battery voltage. Is it in good condition?Go to Step 5.Repair or replace defective wire harness.
5CVT relay check Check CVT relay. See CVT Relay Inspection Is it in good condition?Go to Step 6.Replace CVT relay.
6Main power supply circuit check Turn off ignition switch and install CVT relay. Turn ignition switch to ON position. Check that voltage between main power supply circuit 1 (A2) or main power supply circuit 2 (A3) and vehicle body ground are battery voltage. Are they in good condition?Go to Step 7.Repair or replace defective wire harness.
7TCM ground circuit check Turn off ignition switch. Check that resistance between each TCM ground circuit 1 (C1) and ground circuit 2 (C2) and vehicle body ground are less than 1 ohms. Are they in good condition?TCM power and ground circuit is in good condition.Repair or replace defective wire harness.

TCM POWER SUPPLY AND GROUND CIRCUIT TROUBLESHOOTING CHART

Scheme 22

Scheme 22: Brake and Key Interlock System Inspection

Scheme 23

Scheme 23

Scheme 24

Scheme 24

Scheme 25

Scheme 25
  1. Check that select lever cannot be moved to any other range from "P" range position when ignition key is at "ACC" position, at "LOCK" position or it is removed from keyhole of ignition switch, or brake pedal is not depressed.
  2. Shift select lever to "P" range position, check for the following. Ignition key can be turned between "LOCK" and "ACC" positions back and forth and also it can be removed from ignition switch. When ignition switch is turned "ON" position and brake pedal is depressed, select lever can be shifted from "P" range position to any other range.
  3. With select lever shifted to any position other than "P" range, check that ignition key cannot be turned "LOCK" position and it cannot be removed from ignition switch unless it is at "LOCK" position.

Select Lever Inspection

Check select lever for smooth and clear-cut movement individually. If a malfunction is found, replace select lever assembly.

Shift Lock Solenoid Inspection

Check that shift lock solenoid rod (1) moves smoothly when battery voltage is conducted and it moves back.

If solenoid rod does not move smoothly, replace.

Scheme 26

Scheme 26: Shift Lock Solenoid Inspection

Primary Pulley Speed Sensor and Secondary Pulley Speed Sensor Inspection

Reference: PRIMARY PULLEY SPEED SENSOR REMOVAL AND INSTALLATION

Reference: SECONDARY PULLEY SPEED SENSOR REMOVAL AND INSTALLATION

Scheme 27

Scheme 27: Visual check

Scheme 28

Scheme 28
  1. Check that O-ring is free from damage.
  2. Check that end face of sensor and signal pulley tooth are free from any metal particles and damage.

Scheme 29

Scheme 29: Performance check

Scheme 30

Scheme 30
  1. Remove metal particles on end face of primary pulley speed sensor, if any.
  2. Arrange 12 V battery (1) and connect its positive terminal to "Vin" terminal (2) and negative terminal to "Ground" terminal (3) of sensor. Then using ohmmeter, measure resistance between "Vout" terminal (4) of sensor and negative terminal of battery by passing magnetic substance (iron) (5) while keeping approximately 1 mm (0.03 in.) gap with respect to end face of pulley speed sensor. If resistance does not vary as specified below, replace pulley speed sensor. Primary pulley speed sensor and secondary pulley speed sensor resistance Resistance varies from less than 220 ohms (ON) to infinity (OFF) or from infinity (OFF) to less than 220 ohms (ON)

CVT Fluid Temperature Sensor On-Vehicle Inspection

CAUTIONDo not remove CVT fluid temperature sensor from CVT assembly. If faulty condition is found, replace CVT assembly.

Scheme 31

Scheme 31
  1. Turn ignition switch to "OFF" position.
  2. Disconnect connector (1) from solenoid harness.
  3. Check for proper terminal connection to solenoid harness connector.
  4. Check resistance of CVT fluid temperature sensor and its circuit between terminals "20" and "22" at connector (2) of solenoid harness. If faulty condition is found, replace CVT assembly. CVT fluid temperature sensor resistance: 20 °C (68 °F): Approx. 6.5 kohms 80 °C (176 °F): Approx. 0.9 kohms

Solenoid Valve On-Vehicle Inspection

CAUTIONDo not remove valve body from CVT assembly. If faulty condition is found, replace CVT assembly.

Scheme 32

Scheme 32: Resistance Check

Scheme 33

Scheme 33
  1. Turn ignition switch to "OFF" position.
  2. Disconnect connector (1) from solenoid harness.
  3. Check for proper terminal connection to solenoid connector.
  4. Check resistance of each solenoid valve and its circuit. If faulty condition is found, replace CVT assembly. Line pressure control solenoid valve resistance: [A] Between line pressure control solenoid valve terminal "8" and transaxle: 3.0 - 9.0 ohms at 20 °C (68 °F) Secondary pressure control solenoid valve resistance: [B] Between secondary pressure control solenoid valve terminal "7" and transaxle: 3.0 - 9.0 ohms at 20 °C (68 °F) TCC solenoid valve resistance: [C] Between TCC solenoid valve terminal "6" and transaxle: 3.0 - 9.0 ohms at 20 °C (68 °F) Lock-up/select switching solenoid valve resistance: [D] Between lock-up/select switching solenoid valve terminal "5" and transaxle: 17 - 38 ohms at 20 °C (68 °F)

CVT Oil Pan and Oil Strainer Inspection

Reference: CVT OIL PAN REMOVAL AND INSTALLATION

Scheme 34

Scheme 34: CVT Oil Pan and Oil Strainer Inspection
  1. Check that no metal particles are attached to the oil cleaner magnets (1). If attached, clean.
  2. Check CVT oil pan (2) for crack, deformation, and damage.
  3. Check oil strainer (3) for clogging, crack, deformation, and damage. If any abnormality is found, clean or replace oil strainer.

Scheme 35

Scheme 35: Removal

Scheme 36

Scheme 36

Scheme 37

Scheme 37

Scheme 38

Scheme 38

Scheme 39

Scheme 39

Scheme 40

Scheme 40

Scheme 41

Scheme 41

Scheme 42

Scheme 42
  1. Remove CVT oil pan and oil strainer. See «CVT Oil Pan and Oil Strainer Removal and Installation»(ref-514590-S03013271222012112100000).
  2. Disconnect ROM connector (1), solenoid connector (3) and remove wire harness clamp (2).
  3. Remove solenoid harness fastening bolt (4), if necessary. (Scheme 38): Identifying ROM Connector, Solenoid Connector, Wire Harness Clamp & Fastening Bolt
  4. Remove oil strainer bracket (1) from valve body by removing bolts. (Scheme 39): Identifying Oil Strainer Bracket
  5. Remove manual valve lever (1) by removing nut (2) and spring washer (3). (Scheme 40): Identifying Manual Valve Lever, Nut & Spring Washer
  6. Remove spacer (1) from valve body. (Scheme 41): Identifying Valve Body Spacer
  7. Remove valve body assembly according to the following procedure. Insert a pin (1) (3 mm dia.) through linkage stopper hole (2) in order to retain pulley ratio linkage. (Scheme 42): Inserting Pin Through Linkage Stopper Hole Remove valve body bolts (1) and (2). (Scheme 43): Identifying Valve Body Bolts Remove valve body assembly (1) from transmission case. NOTE: Keep the pin inserted at step a) as it is while removing the valve body. (Scheme 44): Identifying Valve Body Assembly
  8. Remove lip seal (1) from transmission case. (Scheme 45): Identifying Transmission Case Lip Seal
  9. Remove solenoid harness from transmission case, if necessary.

Scheme 43

Scheme 43: Installation

Scheme 44

Scheme 44

Scheme 45

Scheme 45

Scheme 46

Scheme 46

Scheme 47

Scheme 47

Scheme 48

Scheme 48

Scheme 49

Scheme 49

Scheme 50

Scheme 50
  1. Install solenoid harness to transmission case, if removed.
  2. Apply CVT fluid to new lip seal (1) and put it onto transmission case. (Scheme 46): Identifying Transmission Case Lip Seal
  3. Install valve body assembly according to the following procedure. When installing new valve body assembly, insert a pin (1) (3 mm dia.) through linkage stopper hole (2) to retain pulley ratio linkage (3). Make sure that linkage lever end is engaged with stepping motor (4) as illustrated. (Scheme 47): Identifying Pin & Linkage Stopper Hole Install valve body assembly to transmission case engaging pulley ratio linkage (1) with primary pulley shift shaft knob (2). (Scheme 48): Identifying Pulley Ratio Linkage & Primary Pulley Shift Shaft Knob Remove pin installed in step a). Install valve body bolts noting the length and tighten them to specified torque. Tightening torque Valve body bolt (a): 7.9 N.m (0.81 kgf-m, 6.0 lbf-ft) (Scheme 49): Identifying Valve Body Bolts With Torque Specifications
  4. Install spacer (1) to valve body. (Scheme 50): Identifying Valve Body Spacer
  5. Install manual valve lever (1) to manual valve operating shaft engaging the lever with manual valve spool (2).
  6. Install spring washer (3) and nut (4), then tighten nut to specified torque. Tightening torque Manual valve lever nut (a): 22 N.m (2.2 kgf-m, 16.5 lbf-ft) see scheme 95: Identifying Manual Lever, Spool, Spring Washer & Nut
  7. Install oil strainer bracket (1) to valve body and tighten oil strainer bracket bolts (2) to specified torque. Tightening torque Oil strainer bracket bolt (a): 7.9 N.m (0.81 kgf-m, 6.0 lbf-ft) see scheme 96: Identifying Oil Strainer Bracket & Bolts
  8. Tighten solenoid harness bolt (4) to specified torque, if removed. Tightening torque Solenoid harness bolt (a): 7.0 N.m (0.71 kgf-m, 5.5 lbf-ft)
  9. Connect ROM connector (1), solenoid connector (3) and fix wire harness with clamp (2). see scheme 97: Identifying ROM Connector, Solenoid Connector & Clamp
  10. Install oil pan and oil strainer on transmission case, see «CVT Oil Pan and Oil Strainer Removal and Installation»(ref-514590-S03013271222012112100000).
  11. Replenish CVT with fluid, see «CVT Fluid Change»(ref-514590-S30269455542012112100000).
  12. Check CVT fluid level, see «CVT Fluid Change»(ref-514590-S30269455542012112100000).
  13. Check for CVT fluid leakage after warming up CVT, see «CVT Fluid Check»(ref-514590-S18157453952012112100000).
  14. After replacing valve body assembly, perform learning control initialization, see «TCM Learning Control Initialization»(ref-514590-S28483768442012112100000).

CVT Fluid Cooler Hoses Inspection

Check CVT fluid cooler hoses (1) for fluid leakage, cracks, damage and deterioration. Replace hose and/or clamp if any faulty condition is found.

Scheme 51

Scheme 51: CVT Fluid Cooler Hoses Inspection