PROCEDURE TO ADJUST THE CONCENTRATION OF THE COOLANT
To adjust the concentration of coolant according to temperature, find the proper engine coolant concentration in the diagram 1 and replace the necessary amount of coolant with an undiluted solution of engine coolant (concentration 50%).
The amount of engine coolant that should be replaced can be determined using the diagram 2.
[Example]
Assume that the engine coolant concentration must be increased from 25% to 40%. Find point A, where the 25% line of engine coolant concentration intersects with the 40% curve of the necessary engine coolant concentration, and read the scale on the vertical axis of the graph at height A. The quantity of coolant to be drained is 2.1 l (2.2 US qt, 1.8 lmp qt). Drain 2.1 l (2.2 US qt, 1.8 lmp qt) of coolant from the cooling system and add 2.1 l (2.2 US qt, 1.8 lmp qt) undiluted engine coolant solution.
If a coolant concentration of 50% is needed, drain all the coolant and refill with the undiluted solution only.
Scheme 63
- Diagram 2
Scheme 64
Scheme 65
Scheme 66
Scheme 67
- Remove the collector cover.
- Remove the radiator. REMOVAL, Radiator .>
- Remove the V-belts. REMOVAL , V-belt .>
- Remove the crank pulley. REMOVAL , Crank Pulley .>
- Remove the timing belt. REMOVAL , Timing Belt .>
- Remove the automatic belt tension adjuster (A).
- Remove the belt idler (B).
- Remove the belt idler No. 2 (C).
- Remove the cam sprocket (LH) using ST. REMOVAL , Cam Sprockets .>
- Remove the belt cover (LH) No. 2.
- Remove the tensioner bracket.
- Disconnect the hose from water pump.
- Remove the water pump.
Scheme 68
- Install the water pump onto cylinder block (LH). NOTE: Use a new gasket. When installing the water pump, tighten the bolts in two stages in alphabetical sequence as shown in figure. Tightening torque: First: 12 N.m (1.2 kgf-m, 8.9 ft-lb) Second: 12 N.m (1.2 kgf-m, 8.9 ft-lb)
- Install the hose to water pump.
- Install the tensioner bracket. Tightening torque: 24.5 N.m (2.5 kgf-m, 18.1 ft-lb)
- Install the belt cover No. 2 (LH). Tightening torque: 5 N.m (0.5 kgf-m, 3.6 ft-lb)
- Install the cam sprocket (LH) using ST. INSTALLATION , Cam Sprockets .>
- Install the belt idler No. 2 (C).
- Install the belt idler (B).
- Install the automatic belt tension adjuster (A) which has a tension rod held by a pin. AUTOMATIC BELT TENSION ADJUSTER ASSEMBLY AND BELT IDLER , INSTALLATION, Timing Belt .> Tightening torque: 39 N.m (4.0 kgf-m, 28.9 ft-lb)
- Install the timing belt. TIMING BELT , INSTALLATION, Timing Belt .>
- Install the crank pulley. INSTALLATION , Crank Pulley .>
- Install the V-belts. INSTALLATION , V-belt .>
- Install the radiator. INSTALLATION, Radiators .>
- Install the collector cover.
Scheme 69
- Check the water pump bearing for smooth rotation.
- Check the water pump pulley for abnormalities.
- Make sure the impeller is not deformed or damaged.
- Inspect the clearance between impeller and pump case. Clearance between impeller and pump case: Standard 0.5 - 1.5 mm (0.020 - 0.059 in)
- After water pump installation, check pulley shaft for engine coolant leaks or noise. If leaks or noise are noted, replace the water pump assembly.
Scheme 70
Scheme 71
- Set the vehicle on a lift.
- Lift up the vehicle.
- Remove the under cover.
- Drain engine coolant completely. DRAINING OF ENGINE COOLANT, REPLACEMENT, Engine Coolants .>
- Disconnect the radiator outlet hose from thermostat cover.
- Remove the thermostat cover, and then remove the gasket and thermostat.
Scheme 72
- Install a gasket to thermostat. NOTE: Use a new gasket.
- Install the thermostat and thermostat cover. NOTE: The thermostat must be installed with the jiggle pin facing upward. Tightening torque: 12 N.m (1.2 kgf-m, 8.9 ft-lb)
- Connect the radiator outlet hose to thermostat cover.
- Install the under cover.
- Lower the vehicle.
- Fill engine coolant. FILLING OF ENGINE COOLANT, REPLACEMENT, Engine Coolant .>