ASSEMBLY
Assemble in the reverse order of disassembly.
Note. Be careful not to pinch the O-ring.
Tightening torque
16 N.m (1.6 kgf-m, 11.6 ft-lb)
Scheme 58
Scheme 59
Scheme 60
Scheme 61
Scheme 62
Scheme 63
Scheme 64
- Set the vehicle on a lift.
- Disconnect the ground cable from battery. see scheme 28: Disconnecting Battery Ground Cable
- Remove the collector cover.
- Remove the center exhaust pipe. REMOVAL Center Exhaust Pipe. >
- Lower the vehicle.
- Separate the turbocharger joint pipe from turbocharger. (Scheme 58): Locating Turbocharger Bolts
- Disconnect the engine coolant hose which is connected to coolant filler tank. (Scheme 59): Locating Engine Coolant Hose
- Loosen the clamp which secures turbocharger to intake duct. (Scheme 60): Identifying Bolts Securing Turbocharger To Intake Duct
- Remove the bolts which secure oil pipe bracket to turbocharger.
- Remove the oil inlet pipe from turbocharger. (Scheme 61): Exploded View Of Oil Inlet Pipe (Scheme 62): Locating Oil Pipe
- Remove the turbocharger bracket. (Scheme 63): Locating Turbocharger Bracket Bolts
- Disconnect the oil outlet hose from pipe. (Scheme 64): Locating Oil Outlet Hose Clamp
- Take out the turbocharger from engine compartment.
Scheme 65
- Connect the oil outlet hose to outlet pipe. see scheme 36: Locating Oil Outlet Hose Clamp
- Install the turbocharger to intake duct. Tightening torque: 3 N.m (0.3 kgf-m, 2.2 ft-lb) see scheme 37: Identifying Bolts Securing Turbocharger To Intake Duct
- Install the oil inlet pipe to turbocharger. NOTE: Use a new gasket. Tightening torque: T1: 16 N.m (1.6 kgf-m, 11.6 ft-lb) T2: 20 N.m (2.0 kgf-m, 14.5 ft-lb) T3: 4.9 N.m (0.50 kgf-m, 3.6 ft-lb) (Scheme 65): Exploded View Of Oil Inlet Pipe
- Install the joint pipe to turbocharger. NOTE: Use a new gasket. Tightening torque: 35 N.m (3.6 kgf-m, 25.8 ft-lb) see scheme 39: Locating Turbocharger Bolts
- Install the turbocharger bracket. Tightening torque: 33 N.m (3.4 kgf-m, 24.6 ft-lb) see scheme 40: Locating Turbocharger Bracket Bolts
- Connect the engine coolant hose which is connected to the coolant filler tank. see scheme 41: Locating Engine Coolant Hose
- Lift-up the vehicle.
- Install the center exhaust pipe. INSTALLATION Center Exhaust Pipe. >