DESCRIPTION
This DTC is stored when the engine does not start even though the STA signal is input or when the engine takes a long time to start, and when the engine speed is low or the engine stalls just after the engine starts.
Using the Techstream, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.
It is necessary to check if the vehicle ran out of fuel before performing troubleshooting, as this DTC is also stored when there is engine starting trouble due to running out of fuel.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P1604 | Either condition is met: The engine speed is below 500 RPM with the STA signal on for a certain amount of time (refer to the illustration below (Scheme 110) ) (1 trip detection logic). After the engine starts (engine speed is 500 RPM or more), the engine speed drops to 200 RPM or less within approximately 2 seconds (1 trip detection logic). | Engine assembly (excess friction, compression loss) Starter Crankshaft position sensor Camshaft position sensor Engine coolant temperature sensor Fuel pump Fuel pump control system Fuel line (fuel filter, pipes and hoses) Fuel injector Throttle body Fuel pressure regulator Battery Drive plate (flywheel) Spark plug Ignition coil circuit Intake system Camshaft timing oil control valve Mass air flow meter Air fuel ratio (A/F) sensor (sensor 1) Valve timing Fuel Purge VSV Intake valve Immobilizer system (w/ immobilizer system) ECM |
Scheme 110
Scheme 111
Scheme 112
- Reference waveforms showing a normal cold engine start
- Reference waveforms showing a normal warm engine start
- Reference values when there is an air leak in the intake system during starting difficulty FREEZE FRAME DATA P1604 STARTABILITY MALFUNCTION Parameter -3 -2 -1 0 1 Unit Engine Speed 710 496 365 189 183 RPM Calculate Load 29.8 45.4 44.3 92.1 92.1 % Vehicle Load 38.4 21.5 24.7 27.8 29.4 % MAF 6.50 2.54 2.15 1.25 1.29 gm/sec Atmosphere Pressure -0 -0 -0 -0 -0 psi(gauge) Coolant Temp 199 199 199 199 199 F Intake Air 124 124 124 124 124 F Battery Voltage 12.500 12.265 12.148 12.109 12.128 V Throttle Sensor Volt % 19.2 16.0 17.6 19.6 19.2 % Throttle Sensor #2 Volt % 51.3 47.4 49.4 51.7 51.3 % Throttle Sensor Position 0.3 0.0 0.0 0.3 0.0 % Throttle Motor DUTY 19.6 16.0 17.6 19.2 19.2 % Injector (Port) 3178 4344 4321 4064 4064 μs Injection Volume (Cylinder 1) 0.204 0.204 0.204 0.147 0.147 ml Fuel Pump/Speed Status ON ON ON ON ON EVAP (Purge) VSV 0.0 0.0 0.0 0.0 0.0 % EVAP Purge Flow 0.0 0.0 0.0 0.0 0.0 % Purge Density Learn Value 0.000 0.000 0.000 0.000 0.000 EVAP Purge VSV OFF OFF OFF OFF OFF Target Air-Fuel Ratio 0.920 0.928 0.935 0.942 0.912 AF Lambda B1S1 0.998 0.998 0.998 0.998 0.998 AFS Voltage B1S1 3.300 3.300 3.299 3.300 3.301 V O2S B1 S2 0.000 0.000 0.000 0.000 0.000 V Short FT #1 0.000 0.000 0.000 0.000 0.000 % Long FT #1 -1.563 -1.563 -3.125 -2.344 -2.344 % Total FT #1 0.000 0.000 0.000 0.000 0.000 Fuel System Status #1 OL OL OL OL OL IGN Advance 10.5 7.0 5.5 -5.5 -5.5 deg Knock Feedback Value -3.0 -3.0 -3.0 -3.0 -3.0 CA Knock Correct Learn Value 18.8 18.8 18.8 18.8 18.8 CA VVT Control Status #1 OFF OFF OFF OFF OFF Starter Signal Close Close Close Close Close
MONITOR DESCRIPTION
The ECM continuously monitors its main and sub CPUs for the cruise control. This self-check ensures that the ECM is functioning properly. If outputs from the CPUs are different and deviate from the standards, the ECM will illuminate the MIL and store the DTC immediately.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P1607 | ECM internal error (1 trip detection logic) | ECM |
The throttle actuator is operated by the ECM and opens and closes the throttle valve using gears.
The opening angle of the throttle valve is detected by the Throttle Position (TP) sensor, which is mounted on the throttle body. The TP sensor provides feedback to the ECM. This feedback allows the ECM to appropriately control the throttle actuator and monitor the throttle opening angle as the ECM responds to driver inputs.
HINT
This ETCS (Electronic Throttle Control System) does not use a throttle cable.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2102 | Both of the following conditions continue for 2.0 seconds (1 trip detection logic): (a) The throttle actuator duty ratio is 80% or more. (b) The throttle actuator current is below 0.5 A. | Open in throttle actuator circuit Throttle actuator ECM |
| P2103 | Either of the following conditions is met (1 trip detection logic): A hybrid IC diagnosis signal failure. A hybrid IC current limiter port failure. | Short in throttle actuator circuit Throttle actuator Throttle valve Throttle body ECM |
The ECM monitors the electrical current through the electronic actuator, and detects malfunctions and open circuits in the throttle actuator based on this value. If the current is outside the standard range, the ECM determines that there is a malfunction in the throttle actuator. In addition, if the throttle valve does not function properly (for example, stuck on), the ECM determines that there is a malfunction. The ECM then illuminates the MIL and stores a DTC.
- Example: When the electrical current is below 0.5 A and the throttle actuator duty ratio exceeds 80%, the ECM interprets this as the current being outside the standard range, and illuminates the MIL and stores a DTC. If the malfunction is not repaired successfully, a DTC is stored when the engine is quickly revved to a high RPM several times after the engine has idled for 5 seconds after engine start.
The idling speed is controlled by the Electronic Throttle Control System (ETCS). The ETCS is comprised of a throttle actuator, which operates the throttle valve, and a throttle position sensor, which detects the opening amount of the throttle valve. The ECM controls the throttle actuator to adjust the throttle valve opening amount so that the idling speed is maintained at the target idling speed.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2109 | The ISC learned value is approximately 3 times larger than normal even though the actual intake air amount during idling is within the normal range (up to 1.5 times the normal amount) (5 trip detection logic) | Throttle body |
HINT
- The ISC learned value is the calculated intake air amount corresponding to the throttle opening amount necessary to maintain the idling speed.
- This malfunction is only detected once per trip. After it has been detected once, the system will not monitor for the malfunction for the rest of the trip.
- The system uses the throttle body and mass air flow meter to detect this malfunction.
If there are deposits in the throttle valve, a decrease in the ISC flow rate may cause engine stall or unstable idling. Therefore, the necessary ISC flow rate for idling is maintained using the ISC learned value and feedback. The ECM stores this DTC if the ISC learned value approaches its limit. The ECM begins monitoring for the DTC detection conditions when the following preconditions are met
- The mass air flow meter is normal.
- Atmospheric pressure is 85 kPa (637.5 mmHg) or higher.
- The vehicle has been driven at a speed of 30 km/h (18.65 mph) or more at least once.
- The engine coolant temperature is 45°C (113°F) or less at engine start, the engine is warmed up and conditions for ISC learning are met, or the ignition switch has been turned to ON (include engine running) for 1 hour or more, the engine is warmed up and conditions for ISC learning are met.
The throttle actuator is operated by the ECM, and opens and closes the throttle valve using gears. The opening angle of the throttle valve is detected by the Throttle Position (TP) sensor, which is mounted on the throttle body. The TP sensor provides feedback to the ECM. This feedback allows the ECM to appropriately control the throttle actuator and monitor the throttle opening angle as the ECM responds to driver inputs.
HINT
This ETCS (Electronic Throttle Control System) does not use a throttle cable.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2111 | The ECM signals throttle actuator to close, but the actuator is stuck (1 trip detection logic). | Throttle actuator Throttle body Throttle valve Wire harness or connector ECM |
| P2112 | The ECM signals throttle actuator to open, but the actuator is stuck (1 trip detection logic). | Throttle actuator Throttle body Throttle valve Wire harness or connector ECM |
The ECM determines that there is a malfunction in the ETCS when the throttle valve remains at a fixed angle despite a high drive current from the ECM. The ECM illuminates the MIL and stores a DTC.
If the malfunction is not repaired successfully, a DTC is stored when the accelerator pedal is fully depressed and released quickly (to fully open and close the throttle valve) after the engine is next started.
The ETCS (Electronic Throttle Control System) has a dedicated power supply circuit. The voltage (+BM) is monitored and when it is low (below 4 V), the ECM determines that there is a malfunction in the ETCS and cuts off the current to the throttle actuator.
When the voltage becomes unstable, the ETCS itself becomes unstable. For this reason, when the voltage is low, the current to the throttle actuator is cut. If repairs are made and the system returns to normal, turn the ignition switch off. The ECM then allows the current to flow to the throttle actuator so that it can be restarted.
HINT
The ETCS does not use a throttle cable.
Scheme 113
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2118 | An open in the ETCS power source (+BM) circuit (1 trip detection logic). | Open in ETCS power source circuit Battery Battery terminals ETCS fuse ECM |
The ECM monitors the battery supply voltage applied to the throttle actuator.
When the power supply voltage (+BM) drops below 4 V for 0.8 seconds or more, the ECM interprets this as an open in the power supply circuit (+BM). The ECM illuminates the MIL and stores the DTC.
If the malfunction is not repaired successfully, the DTC is stored 5 seconds after the engine is next started.
The Electronic Throttle Control System (ETCS) is composed of the throttle actuator, Throttle Position (TP) sensor, Accelerator Pedal Position (APP) sensor, and ECM. The ECM operates the throttle actuator to regulate the throttle valve in response to driver inputs. The TP sensor detects the opening angle of the throttle valve, and provides the ECM with feedback so that the throttle valve can be appropriately controlled by the ECM.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2119 | Throttle valve opening angle continues to vary greatly from the target opening angle (1 trip detection logic) | Electronic Throttle Control System (ETCS) Wire harness or connector ECM |
The ECM determines the actual opening angle of the throttle valve from the TP sensor signal. The actual opening angle is compared to the target opening angle commanded by the ECM. If the difference between these two values is outside the standard range, the ECM interprets this as a malfunction in the ETCS. The ECM then illuminates the MIL and stores the DTC.
If the malfunction is not repaired successfully, the DTC is stored when the accelerator pedal is quickly released (to close the throttle valve) after the engine speed reaches 5000 RPM by fully depressing the accelerator pedal (fully open the throttle valve).
HINT
- This ETCS (Electronic Throttle Control System) does not use a throttle cable.
- These DTCs relate to the Accelerator Pedal Position (APP) sensor.
The Accelerator Pedal Position (APP) sensor is mounted on the accelerator pedal bracket and has 2 sensor circuits: VPA (main) and VPA2 (sub). This sensor is a non-contact type and uses Hall-effect elements in order to yield accurate signals even in extreme driving conditions, such as at high speeds as well as very low speeds. The voltage, which is applied to terminals VPA and VPA2 of the ECM, varies between 0.5 V and 4.5 V in proportion to the operating angle of the accelerator pedal (throttle valve). A signal from VPA indicates the actual accelerator pedal opening angle (throttle valve opening angle) and is used for engine control. A signal from VPA2 conveys the status of the VPA circuit and is used to check the APP sensor itself.
The ECM monitors the actual accelerator pedal opening angle (throttle valve opening angle) through the signals from VPA and VPA2, and controls the throttle actuator according to these signals.
Scheme 114
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2120 | VPA fluctuates rapidly beyond upper and lower malfunction thresholds for 0.5 seconds or more (1 trip detection logic) | Accelerator Pedal Position (APP) sensor ECM |
| P2122 | VPA 0.4 V or less for 0.5 seconds or more when accelerator pedal depressed (1 trip detection logic) | Accelerator Pedal Position (APP) sensor Open in VCP1 circuit Open or ground short in VPA circuit ECM |
| P2123 | VPA 4.8 V or more for 2.0 seconds or more (1 trip detection logic) | Accelerator Pedal Position (APP) sensor Open in EPA circuit ECM |
| P2125 | VPA2 fluctuates rapidly beyond upper and lower malfunction thresholds for 0.5 seconds or more (1 trip detection logic) | Accelerator Pedal Position (APP) sensor ECM |
| P2127 | VPA2 1.2 V or less for 0.5 seconds or more when accelerator pedal depressed (1 trip detection logic) | Accelerator Pedal Position (APP) sensor Open in VCP2 circuit Open or ground short in VPA2 circuit ECM |
| P2128 | Conditions (a) and (b) continue for 2.0 seconds or more (1 trip detection logic): (a) VPA2 4.8 V or more (b) VPA between 0.4 V and 3.45 V | Accelerator Pedal Position (APP) sensor Open in EPA2 circuit ECM |
| P2138 | Condition (a) or (b) continues for 2.0 seconds or more (1 trip detection logic): (a) Difference between VPA and VPA2 0.02 V or less (b) VPA 0.4 V or less and VPA2 1.2 V or less | Short between VPA and VPA2 circuits Accelerator Pedal Position (APP) sensor ECM |
HINT
When any of these DTCs are stored, check the APP sensor voltage by entering the following menus on the Techstream: Powertrain / Engine and ECT / Data List / Accel Sensor Out No. 1 and Accel Sensor Out No. 2.
| When Accelerator Pedal Released | When Accelerator Pedal Depressed | Trouble Areas | ||
|---|---|---|---|---|
| Accel Sensor Out No. 1 | Accel Sensor Out No. 2 | Accel Sensor Out No. 1 | Accel Sensor Out No. 2 | |
| 0 to 0.2 V | 0 to 0.2 V | 0 to 0.2 V | 0 to 0.2 V | VCP circuit open |
| 0 to 0.2 V | 1.2 to 2.0 V | 0 to 0.2 V | 3.4 to 4.8 V | Open or ground short in VPA circuit |
| 0.5 to 1.1 V | 0 to 0.2 V | 2.6 to 4.5 V | 0 to 0.2 V | Open or ground short in VPA2 circuit |
| 4.5 to 5.0 V | 4.5 to 5.0 V | 4.5 to 5.0 V | 4.5 to 5.0 V | EPA circuit open |
| 0.5 to 1.1 V | 1.2 to 2.0 V | 2.6 to 4.5 V | 3.4 to 4.8 V | Normal condition |
When either output voltage of VPA or VPA2 deviates from the standard range, or the difference between the output voltages of the 2 sensor circuits is less than the threshold, the ECM determines that there is a malfunction in the APP sensor. The ECM then illuminates the MIL and stores a DTC.
Example
When the output voltage of VPA drops below 0.4 V for more than 0.5 seconds when the accelerator pedal is fully depressed, DTC P2122 is stored.
If the malfunction is not repaired successfully, a DTC is stored 2 seconds after the engine is next started.
HINT
- This DTC relates to the Accelerator Pedal Position (APP) sensor.
Refer to DTC P2120. Refer to DESCRIPTION.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2121 | Difference between VPA and VPA2 less than 0.4 V, or more than 1.2 V for 0.5 seconds (1 trip detection logic) | Accelerator Pedal Position (APP) sensor ECM |
The accelerator pedal position sensor is mounted on the accelerator pedal bracket. The accelerator pedal position sensor has 2 sensor elements and 2 signal outputs: VPA and VPA2. VPA is used to detect the actual accelerator pedal angle (used for engine control) and VPA2 is used to detect malfunctions in VPA. When the difference between the output voltages of VPA and VPA2 deviates from the standard, the ECM determines that the accelerator pedal position sensor is malfunctioning. The ECM turns on the MIL and the DTC is stored.
HINT
- Although the DTC titles say oxygen sensor, these DTCs relate to the Air-Fuel Ratio (A/F) sensor.
- Sensor 1 refers to the sensor mounted in front of the Three-Way Catalytic Converter (TWC) and located near the engine assembly.
The A/F sensor generates a voltage* that corresponds to the actual air-fuel ratio. This sensor voltage is used to provide the ECM with feedback so that it can control the air-fuel ratio. The ECM determines the deviation from the stoichiometric air-fuel ratio level, and regulates the fuel injection time. If the A/F sensor malfunctions, the ECM is unable to control the air-fuel ratio accurately.
The A/F sensor is the planar type and is integrated with the heater, which heats the solid electrolyte (zirconia element). This heater is controlled by the ECM. When the intake air volume is low (the exhaust gas temperature is low), a current flows into the heater to heat the sensor, in order to facilitate accurate oxygen concentration detection. In addition, the sensor and heater portions are the narrow type. The heat generated by the heater is conducted to the solid electrolyte through the alumina, and therefore the sensor activation is accelerated.
In order to obtain a high purification rate of the carbon monoxide (CO), hydrocarbon (HC) and nitrogen oxide (NOx) components in the exhaust gas, a TWC is used. For the most efficient use of the TWC, the air-fuel ratio must be precisely controlled so that it is always close to the stoichiometric level.
*: Value changes inside the ECM. Since the A/F sensor is the current output element, a current is converted into a voltage inside the ECM. Any measurements taken at the A/F sensor or ECM connectors will show a constant voltage.
Scheme 115
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2195 | Conditions (a) and (b) continue for 10 seconds or more (2 trip detection logic) (a) Air Fuel Ratio (A/F) sensor voltage more than 3.8 V (b) Heated Oxygen (HO2) sensor voltage 0.15 V or more | Open or short in A/F sensor (sensor 1) circuit A/F sensor (sensor 1) A/F sensor (sensor 1) heater A/F sensor heater circuit Intake system Fuel pressure Fuel injector ECM |
| While fuel-cut operation performed (during vehicle deceleration), Air Fuel Ratio (A/F) sensor current 3.6 mA or more for 3 seconds (2 trip detection logic) | A/F sensor ECM | |
| P2196 | Conditions (a) and (b) continue for 10 seconds or more (2 trip detection logic) (a) Air Fuel Ratio (A/F) sensor voltage less than 2.8 V (b) Heated Oxygen (HO2) sensor voltage less than 0.6 V | Open or short in A/F sensor (sensor 1) circuit A/F sensor (sensor 1) A/F sensor (sensor 1) heater A/F sensor heater circuit Intake system Fuel pressure Fuel injector ECM |
| While fuel-cut operation performed (during vehicle deceleration), Air Fuel Ratio (A/F) sensor current less than 1.0 mA for 3 seconds (2 trip detection logic) | A/F sensor ECM |
HINT
- When any of these DTCs are stored, check the A/F sensor voltage output by entering the following menus on the Techstream: Powertrain / Engine and ECT / Data List / AFS Voltage B1S1.
- Short-term fuel trim values can also be read using the Techstream.
- The ECM regulates the voltages at the A1A+ and A1A- terminals of the ECM to a constant level. Therefore, the A/F sensor voltage output cannot be confirmed without using the Techstream.
- If a A/F sensor malfunction is detected, the ECM stores a DTC.
Sensor voltage detection monitor
Under the air-fuel ratio feedback control, if the Air Fuel Ratio (A/F) sensor voltage output indicates rich or lean for a certain period of time, the ECM determines that there is a malfunction in the A/F sensor. The ECM illuminates the MIL and stores a DTC.
Example
If the A/F sensor voltage output is less than 2.8 V (very rich condition) for 10 seconds, despite the HO2 sensor voltage output being less than 0.6 V, the ECM stores DTC P2196. Alternatively, if the A/F sensor voltage output is more than 3.8 V (very lean condition) for 10 seconds, despite the HO2 sensor voltage output being 0.15 V or more, DTC P2195 is stored.
Sensor current detection monitor
A rich air-fuel mixture causes a low A/F sensor current, and a lean air-fuel mixture causes a high A/F sensor current. Therefore, the sensor output becomes low during acceleration, and it becomes high during deceleration with the throttle valve fully closed. The ECM monitors the A/F sensor current during fuel-cut and detects any abnormal current values.
If the A/F sensor output is 3.6 mA or more for more than 3 seconds of cumulative time, the ECM interprets this as a malfunction in the A/F sensor and stores DTC P2195 (high-side stuck). If the A/F sensor output is less than 1.0 mA for more than 3 seconds of cumulative time, the ECM stores DTC P2196 (low-side stuck).
Scheme 116
HINT
- Although the DTC titles say oxygen sensor, these DTCs relate to the Air Fuel Ratio (A/F) sensor.
- Sensor 1 refers to the sensor mounted in front of the Three-Way Catalytic Converter (TWC) and located near the engine assembly.
The A/F sensor, which is located between the exhaust manifold and catalyst, consists of alloyed metal elements and a heater.
Depending on the engine operating conditions, the heater heats the sensor elements to activate them. Battery voltage is applied to the heater, and the sensor ground is controlled by the ECM using a duty ratio.
The sensor elements convert the oxygen concentration in the exhaust gas into voltage values to output. Based on the voltage, the ECM determines the air-fuel ratio and regulates the fuel injection volume depending on the air-fuel ratio and engine operating conditions. The voltage changes between 0.6 V and 4.5 V while the engine is running. If the air-fuel ratio is lean, which means that the oxygen concentration in the exhaust gas is high, the voltage is high. If the air-fuel ratio is rich, which means that the oxygen concentration in the exhaust gas is low, the voltage is low.
Scheme 117
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P2237 | Open in the circuit between terminals A1A+ and A1A- of the Air Fuel Ratio (A/F) sensor while engine is running (2 trip detection logic) | Open in Air Fuel Ratio (A/F) sensor (sensor 1) circuit A/F sensor (sensor 1) ECM |
| P2238 | Any of the following conditions are met (2 trip detection logic) Air Fuel Ratio (A/F) sensor output drops while engine is running. Voltage at terminal A1A+ is 0.5 V or less. Voltage difference between terminals A1A+ and A1A- is 0.1 V or less. | Open or short in Air Fuel Ratio (A/F) sensor (sensor 1) circuit A/F sensor (sensor 1) ECM |
| P2239 | A1A+ voltage more than 4.5 V (2 trip detection logic) | Open or short in Air Fuel Ratio (A/F) sensor (sensor 1) circuit A/F sensor (sensor 1) ECM |
| P2252 | A1A- voltage 0.5 V or less (2 trip detection logic) | Open or short in Air Fuel Ratio (A/F) sensor (sensor 1) circuit A/F sensor (sensor 1) ECM |
| P2253 | A1A- voltage more than 4.5 V (2 trip detection logic) | Open or short in Air Fuel Ratio (A/F) sensor (sensor 1) circuit A/F sensor (sensor 1) ECM |
These DTCs are output when there is an open or short in the Air Fuel Ratio (A/F) sensor circuit, or if A/F sensor output drops. To detect these problems, the voltage of the A/F sensor is monitored when turning the ignition switch to the ON position, and the admittance (admittance is an electrical term that indicates the ease of flow of current) is checked while driving. If the voltage of the A/F sensor is between 0.6 V and 4.5 V, it is considered normal. If the voltage is out of the specified range, or the admittance is less than the standard value, the ECM will determine that there is a malfunction in the A/F sensor. If the same malfunction is detected in next driving cycle, the MIL will be illuminated and a DTC will be stored.
The description can be found in the EVAP (Evaporative Emission) System. Refer to DESCRIPTION.
5 hours* after the ignition switch is turned off, the leak detection pump creates negative pressure (vacuum) in the EVAP system. The ECM monitors for leaks and actuator malfunctions based on the EVAP pressure.
HINT
*: If the engine coolant temperature is not below 35°C (95°F) 5 hours after the ignition switch is turned off, the monitor check starts 2 hours later. If it is still not below 35°C (95°F) 7 hours after the ignition switch is turned off, the monitor check starts 2.5 hours later.
| Sequence | Operation | Description | Duration |
|---|---|---|---|
| ECM activation | Activated by soak timer 5, 7 or 9.5 hours after ignition switch turned off. | ||
| A | Atmospheric pressure measurement | Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to register atmospheric pressure. If pressure in EVAP system not between 70 kPa(abs) and 110 kPa(abs) [525 mmHg(abs) and 825 mmHg(abs)], ECM cancels EVAP system monitor. | 60 seconds |
| B | First reference pressure measurement | In order to determine reference pressure, leak detection pump creates negative pressure (vacuum) through reference orifice and then ECM checks if leak detection pump and vent valve operate normally. | 60 seconds |
| C | EVAP system pressure measurement | Vent valve turned ON (closed) to shut EVAP system. Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then measured. Write down measured value as it will be used in leak check. If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor. | 15 minutes* |
| D | Purge VSV monitor | Purge VSV opened and then EVAP system pressure measured by ECM. Large increase indicates normality. | 10 seconds |
| E | Second reference pressure measurement | After second reference pressure measurement, leak check performed by comparing first and second reference pressure. If stabilized system pressure higher than second reference pressure, ECM determines that EVAP system leaking. | 60 seconds |
| Final check | Atmospheric pressure measured and then monitoring result recorded by ECM. |
*: If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.
Scheme 118
| *1 | Purge VSV: OFF (closed) | *2 | Purge VSV: ON (open) |
|---|---|---|---|
| *3 | Vent Valve: OFF (vent) | *4 | Vent Valve: ON (closed) |
| *5 | Leak Detection Pump: OFF | *6 | Leak Detection Pump: ON |
| *7 | Reference Orifice (0.02 inch) | *8 | Canister Pressure Sensor |
| *9 | Canister | *10 | Fuel Tank |
| *11 | Canister Pump Module | *12 | Canister Filter |
| *a | Operation A: Atmospheric Pressure Measurement | *b | Operation B, E: Reference Leak Pressure Measurement |
| *c | Operation C: EVAP System Pressure Measurement | *d | Operation D: Purge VSV Monitor |
| *e | Atmospheric Pressure | *f | Negative Pressure |
TEXT IN ILLUSTRATION
P2420: Vent valve stuck open (vent)
In operation C, the vent valve turns ON (closes) and the EVAP system pressure is then measured by the ECM using the canister pressure sensor to conduct an EVAP leak check. If the pressure does not increase when the vent valve is open, the ECM interprets this as the vent valve being stuck open. The ECM illuminates the MIL and stores the DTC.
Scheme 119
The soak timer operates after the ignition switch is turned off. When a certain amount of time has elapsed after turning the ignition switch off the soak timer activates the ECM to perform malfunction checks which can only be performed after the engine is stopped. The soak timer is built into the ECM.
Scheme 120
- While the engine is running, the ECM monitors the synchronization of the soak timer and the CPU clock. If these two are not synchronized, the ECM interprets this as a malfunction, illuminates the MIL and stores the DTC.
- If the soak timer activates the ECM even though only a short amount of time has elapsed since the ignition switch was turned off, or if the soak timer does not activate the ECM even though a considerable amount of time has elapsed since the ignition switch was turned off, the ECM determines that the soak timer is malfunctioning, illuminates the MIL and stores a DTC the next time the ignition switch is turned ON.
When the ignition switch is turned to ON, the battery voltage is applied to the IGSW terminal of the ECM. The output signal from the MREL terminal of the ECM causes a current to flow to the EFI MAIN relay coil, closing the EFI relay contacts and supplying power to terminal +B of the ECM.
Scheme 121
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Scheme 132
- INSPECT INTEGRATION NO. 1 RELAY (POWER SOURCE) Remove the integration relay from the engine room relay block. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition 1E-1 - Body ground Always 11 to 14 V Reinstall the integration relay. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (INTEGRATION RELAY - BATTERY) OK: Go to next step
- INSPECT FUSES (EFI MAIN, IG2, AND EFI NO. 1 FUSES) Remove the EFI MAIN fuse, IG2 fuse and EFI NO. 1 fuse from the engine room relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition EFI MAIN fuse Always Below 1 ohms IG2 fuse EFI NO. 1 fuse Reinstall the fuses. NG --> CHECK FOR SHORT IN ALL HARNESSES AND CONNECTORS CONNECTED TO FUSE AND REPLACE FUSE OK: Go to next step
- INSPECT INTEGRATION NO. 1 RELAY (EFI MAIN RELAY AND IG2 RELAY) Remove the integration relay from the engine room relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1E-1 - 1B-4 When battery voltage not applied 10 kohms or higher When battery voltage applied to terminals 1B-2 and 1B-3 Below 1 ohms 1E-1 - 1A-4 When battery voltage not applied 10 kohms or higher When battery voltage applied to terminals 1A-2 and 1A-3 Below 1 ohms Reinstall the integration relay. NG --> See step 12 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - ECM) Remove the integration relay from the engine room relay block. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for open) Tester Connection Condition Specified Condition A36-44 (MREL) - 1B-2 Always Below 1 ohms A36-2 (+B) - 1B-4 Always Below 1 ohms A36-1 (+B2) - 1B-4 Always Below 1 ohms Standard Resistance (Check for short) Tester Connection Condition Specified Condition A36-44 (MREL) - Body ground Always 10 kohms or higher A36-2 (+B) - Body ground Always 10 kohms or higher A36-1 (+B2) - Body ground Always 10 kohms or higher Reinstall the integration relay. Reconnect the ECM connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND) Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for open) Tester Connection Condition Specified Condition B33-104 (E1) - Body ground Always Below 1 ohms Reconnect the ECM connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT ECM (IGSW TERMINAL VOLTAGE) Disconnect the ECM connectors. Turn the ignition switch to ON. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Switch Condition Specified Condition A36-28 (IGSW) - B33-104 (E1) Ignition switch ON 11 to 14 V Reconnect the ECM connectors. NG --> See step 7 OK --> See step 13
- INSPECT FUSE (IGN FUSE) Remove the IGN fuse from the main body ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition IGN fuse Always Below 1 ohms Reinstall the IGN fuse. NG --> CHECK FOR SHORT IN ALL HARNESSES AND CONNECTORS CONNECTED TO FUSE AND REPLACE FUSE OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ECM - INTEGRATION RELAY) Remove the integration relay from the engine room relay block. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for open) Tester Connection Condition Specified Condition A36-28 (IGSW) - 1A-4 Always Below 1 ohms Standard Resistance (Check for short) Tester Connection Condition Specified Condition A36-28 (IGSW) - Body ground Always 10 kohms or higher Reinstall the integration relay. Reconnect the ECM connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT FUSE (IG2 NO. 2 FUSE) Remove the IG2 NO. 2 fuse from the engine room relay block. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition IG2 NO. 2 fuse Always Below 1 ohms Reinstall the fuse. NG --> CHECK FOR SHORT IN ALL HARNESSES AND CONNECTORS CONNECTED TO FUSE AND REPLACE FUSE OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - IGNITION SWITCH) Remove the integration relay from the engine room relay block. Disconnect the ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for open) Tester Connection Condition Specified Condition 1A-2 - C5-6 (IG2) Always Below 1 ohms 1A-3 - Body ground Always Below 1 ohms Standard Resistance (Check for short) Tester Connection Condition Specified Condition C5-6 (IG2) - Body ground Always 10 kohms or higher Reinstall the integration relay. Reconnect the ignition switch connector. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT IGNITION SWITCH Remove the ignition switch. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition All Terminals LOCK 10 kohms or higher 2 (AM1) - 3 (ACC) ACC Below 1 ohms 2 (AM1) - 3 (ACC) - 4 (IG1) ON 7 (AM2) - 6 (IG2) 2 (AM1) - 4 (IG1) - 1 (ST1) START 7 (AM2) - 6 (IG2) - 8 (ST2) Reinstall the ignition switch. NG --> See step 14 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY)
- REPLACE INTEGRATION NO. 1 RELAY. Refer to «REMOVAL»(ref-511385-S27389012452012102600000)
- REPLACE ECM. Refer to «REMOVAL»(ref-511385-S33230492262012102600000)
- REPLACE IGNITION SWITCH. Refer to «REMOVAL»(ref-511390-S22168220562012102600000)
The ECM constantly generates 5 V power from the battery voltage supplied to the +B (BATT) terminal to operate the microprocessor. The ECM also provides this power to the sensors through the VC output circuit.
Scheme 133
When the VC circuit is short-circuited, the microprocessor in the ECM and sensors that are supplied with power through the VC circuit are inactivated because the power is not supplied from the VC circuit. Under this condition, the system does not start up and the MIL does not illuminate even if the system malfunctions.
HINT
Under normal conditions, the MIL is illuminated for several seconds when the ignition switch is first turned ON. The MIL goes off when the engine is started.
Scheme 134
Scheme 135
Scheme 136
- CHECK MIL Check that the Malfunction Indicator Lamp (MIL) lights up when turning the ignition switch to ON. OK MIL lights up NG --> See step 2 OK --> END
- CHECK COMMUNICATION BETWEEN TECHSTREAM AND ECM Connect the Techstream to the DLC3. Turn the ignition switch to ON. Turn the Techstream on. Check the communication between the Techstream and ECM. RESULT Result Proceed to Communication is not possible A Communication is possible B B --> See step 7 A: Go to next step
- CHECK MIL (THROTTLE POSITION SENSOR) Disconnect the throttle body connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the throttle body connector. B --> See step 8 A: Go to next step
- CHECK MIL (ACCELERATOR PEDAL POSITION SENSOR) Disconnect the accelerator pedal position sensor connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the accelerator pedal position sensor connector. B --> See step 9 A: Go to next step
- CHECK MIL (CANISTER PUMP MODULE) Disconnect the canister pump module connector. Turn the ignition switch to ON. Check the MIL. RESULT Result Proceed to MIL does not illuminate A MIL illuminates B Reconnect the canister pump module connector. B --> See step 10 A: Go to next step
- CHECK HARNESS AND CONNECTOR (VC CIRCUIT) Disconnect the throttle body connector. Disconnect the accelerator pedal position sensor connector. Disconnect the canister pump module connector. Disconnect the ECM connectors. Measure the resistance. Standard Resistance (Check for Short) Tester Connection Condition Specified Condition B33-67 (VCTA) - Body ground Always 10 kohms or higher A36-57 (VCPA) - Body ground Always 10 kohms or higher A36-58 (VCP2) - Body ground Always 10 kohms or higher B33-70 (VCPP) - Body ground Always 10 kohms or higher Reconnect the throttle body connector. Reconnect the accelerator pedal position sensor connector. Reconnect the canister pump module connector. Reconnect the ECM connectors. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 11
- GO TO MIL CIRCUIT. Refer to «MIL Circuit»(ref-511387-S21014897772012102600000)
- REPLACE THROTTLE BODY. Refer to «REMOVAL»(ref-511385-S41241468102012102600000)
- REPLACE ACCELERATOR PEDAL ROD ASSEMBLY. Refer to «REMOVAL»(ref-511385-S19731498332012102600000)
- REPLACE CANISTER. Refer to «REMOVAL»(/scion/xb/ii-2010-2015/remont/auxiliary-emission-control-systems/#emission-control-system-service-information)
- REPLACE ECM. Refer to «REMOVAL»(ref-511385-S33230492262012102600000)
When the engine is cranked, the starter relay drive signal from the ignition switch is input into the STA terminal of the ECM, and the NE signal generated by the crankshaft position sensor is also input into the NE+ terminal. Thus, the ECM interprets that the engine is being cranked, and turns transistor Tr1 in the ECM internal circuit ON. The current flows to the C/OPN (Circuit Opening) relay by turning Tr1 ON. Then, the fuel pump operates.
While the NE signal is input into the ECM, and the engine is running, the ECM turns Tr1 on continuously.
Scheme 137
Scheme 138
The fuel injectors inject fuel based on the signals from the ECM.
Scheme 139
While the engine is being cranked, current flows from terminal ST1 of the ignition switch to the ST relay and also flows to terminal STA of the ECM (STA signal). The ECM uses the STA signal to control the fuel injection and ignition timing when the engine starts.
Scheme 140
When the vehicle is being driven with the accelerator pedal depressed, depressing the brake pedal without releasing the accelerator pedal will activate the brake override system to restrict driving torque. The conditions for activating the brake override system as well as the items that are controlled are explained below.
Scheme 141
Activation Conditions
- Vehicle is running at or above the specified speed.
- The accelerator pedal is depressed beyond a specified level, and then the brake pedal is depressed.
Note. The vehicle may not enter the brake override system control due to the relation of the accelerator pedal angle and the vehicle's speed.
Items Controlled
- Driving torque is restricted.
HINT
During brake override system control, the value for the accelerator pedal angle (which is used for engine control) is forcibly reduced to a specified value. For this reason, the Data List value for Accelerator Position (applied to electronic throttle control) will be replaced with a specified value regardless of the actual accelerator pedal angle (Accel Sens. No. 1 Volt %, Accel Sens. No. 2 Volt %)
Deactivation Conditions
- When the Stop Light Switch turns OFF or the actual accelerator pedal angle increases or decreases beyond the specified range.
The MIL (Malfunction Indicator Lamp) is used to indicate vehicle malfunction detections by the ECM. When the ignition switch is turned to ON, power is supplied to the MIL circuit, and the ECM provides the circuit ground which illuminates the MIL.
The MIL operation can be checked visually: When the ignition switch is first turned to ON, the MIL should be illuminated and should then turn off. If the MIL remains illuminated or is not illuminated, conduct the following troubleshooting procedure using the Techstream.