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Engine Control System (Diagnostic Codes (P0010-P0354)): Overview Scion xB II рестайлинг

Testing & Diagnostics 18 illustrations ~6231 words

DESCRIPTION

The VVT (variable valve timing) system adjusts the intake valve timing to improve the driveability. The engine oil pressure turns the VVT controller to adjust the valve timing. The Camshaft Timing Oil Control Valve (OCV) is a solenoid valve and switches the engine oil line. The valve moves when the ECM applies the 12 V to the solenoid. The ECM changes the energizing time to the solenoid (duty-cycle) in accordance with the camshaft position, crankshaft position, throttle position, etc.

Scheme 264

Scheme 264: DESCRIPTION
DTC No.DTC Detection ConditionTrouble Area
P0010Open or short in Camshaft Timing Oil Control Valve (OCV) circuit (1 trip detection logic)Open or short in OCV circuit OCV ECM

MONITOR DESCRIPTION

This DTC is designed to detect opens or shorts in the Camshaft Timing Oil Control Valve (OCV) circuit. If the OCV's duty-cycle is excessively high or low while the engine is running, the ECM will illuminate the MIL and store the DTC.

Refer to DTC P0010. Refer to DESCRIPTION.

DTC No.DTC Detection ConditionTrouble Area
P0011Valve timing is not adjusted in valve timing advance range (1 trip detection logic)Valve timing Camshaft Timing Oil Control Valve (OCV) OCV filter Camshaft timing gear assembly ECM
P0012Valve timing is not adjusted in valve timing retard range (2 trip detection logic)
  1. The ECM optimizes the intake valve timing using the VVT (Variable Valve Timing) system to control the intake camshaft. The VVT system includes the ECM, the Camshaft Timing Oil Control Valve (OCV) and the VVT controller (camshaft timing gear assembly). The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. The VVT controller can advance or retard the intake camshaft.
  2. If the difference between the target and actual intake valve timings is large, and changes in the actual intake valve timing are small, the ECM interprets this as the VVT controller stuck malfunction and stores a DTC.
  1. Example
  2. A DTC is stored when the following conditions 1 and 2 are met: 1. It takes 5 seconds or more to change the valve timing by 5°CA. 2. After above condition 1 is met, the camshaft timing oil control valve is forcibly activated for 10 seconds.
  3. DTC P0011 (Advanced Cam Timing) is subject to 1 trip detection logic.
  4. DTC P0012 (Retarded Cam Timing) is subject to 2 trip detection logic.
  5. These DTCs indicate that the VVT controller cannot operate properly due to OCV malfunctions or the presence of foreign objects in the OCV.

The ECM optimizes the valve timing by using the VVT (Variable Valve Timing) system to control the intake camshaft. The VVT system includes the ECM, the Camshaft Timing Oil Control Valve (OCV) and the VVT controller (camshaft timing gear assembly). The ECM sends a target duty-cycle control signal to the OCV. This control signal regulates the oil pressure supplied to the VVT controller. The VVT controller can advance or retard the intake camshaft.

DTC No.DTC Detection ConditionTrouble Area
P0016Deviations in crankshaft and camshaft position sensor signals (2 trip detection logic)Mechanical system (Timing chain has jumped tooth or chain stretched) Camshaft Timing Oil Control Valve (OCV) Camshaft timing gear assembly ECM

To monitor the correlation of the intake camshaft position and crankshaft position, the ECM checks the VVT learning value while the engine is idling. The VVT learning value is calibrated based on the camshaft position and crankshaft position. The intake valve timing is set to the most retarded angle while the engine is idling. If the VVT learning value is out of the specified range in consecutive driving cycles, the ECM illuminates the MIL and stores the DTC.

This DTC indicates that the intake camshaft has been installed toward the crankshaft at an incorrect angle, caused by factors such as the timing chain having jumped a tooth.

This monitor begins to run after the engine has idled for 5 minutes.

Refer to DTC P2195. Refer to DESCRIPTION.

HINT

Scheme 265

Scheme 265: DESCRIPTION
  1. When either of these DTCs is stored, the ECM enters fail-safe mode. The ECM turns off the Air Fuel Ratio (A/F) sensor heater in fail-safe mode. Fail-safe mode continues until the ignition switch is turned off.
  2. Although the DTC titles say the oxygen sensor, these DTCs relate to the A/F sensor.
  3. The ECM provides a pulse width modulated control circuit to adjust the current through the heater. The A/F sensor heater circuit uses a relay on the +B side of the circuit.
DTC No.DTC Detection ConditionTrouble Area
P0031Air Fuel Ratio (A/F) sensor heater current less than 0.8 A (1 trip detection logic)Open in A/F sensor heater circuit A/F sensor heater (sensor 1) ECM power source circuit ECM
P0032Air Fuel Ratio (A/F) sensor heater current fail (1 trip detection logic)Short in A/F sensor heater circuit A/F sensor heater (sensor 1) ECM power source circuit ECM

The ECM uses information from the Air Fuel Ratio (A/F) sensor to regulate the air fuel ratio and keep it close to the stoichiometric level. This maximizes the ability of the Three-Way Catalytic Converter (TWC) to purify the exhaust gases.

The A/F sensor detects oxygen levels in the exhaust gas and transmits the information to the ECM. The inner surface of the sensor element is exposed to the outside air. The outer surface of the sensor element is exposed to the exhaust gas. The sensor element is made of platinum coated zirconia and includes an integrated heating element.

The zirconia element generates a small voltage when there is a large difference in the oxygen concentrations between the exhaust gas and outside air. The platinum coating amplifies this voltage generation.

The A/F sensor is more efficient when heated. When the exhaust gas temperature is low, the sensor cannot generate useful voltage signals without supplementary heating. The ECM regulates the supplementary heating using a duty-cycle approach to adjust the average current in the sensor heater element. If the heater current is outside the normal range, the signal transmitted by the A/F sensor becomes inaccurate, as a result, the ECM is unable to regulate air-fuel ratio properly.

When the current in the A/F sensor heater is outside the normal operating range, the ECM interprets this as a malfunction in the sensor heater and stores a DTC.

Refer to DTC P0136. Refer to DESCRIPTION.

HINT

When any of these DTCs are stored, the ECM enters fail-safe mode. The ECM turns off the Heated Oxygen (HO2) sensor heater in fail-safe mode. Fail-safe mode continues until the ignition switch is turned off.

Scheme 266

Scheme 266: DESCRIPTION
DTC No.DTC Detection ConditionTrouble Area
P0037Heated Oxygen (HO2) sensor (sensor 2) heater current less than 0.3 A (1 trip detection logic)Open in HO2 sensor (sensor 2) heater circuit HO2 sensor (sensor 2) heater ECM power source circuit ECM
P0038Heated Oxygen (HO2) sensor (sensor 2) heater current more than 2 A (1 trip detection logic)Short in HO2 sensor (sensor 2) heater circuit HO2 sensor (sensor 2) heater ECM power source circuit ECM
P0141Cumulative heater resistance correction value exceeds the acceptable threshold (2 trip detection logic)Open or short in HO2 sensor (sensor 2) heater circuit HO2 sensor (sensor 2) heater ECM power source circuit ECM

The sensing portion of the Heated Oxygen (HO2) sensor has a zirconia element which is used to detect the oxygen concentration in the exhaust gas. If the zirconia element is at the appropriate temperature, and the difference between the oxygen concentrations surrounding the inside and outside surfaces of the sensor is large, the zirconia element generates voltage signals. In order to increase the oxygen concentration detecting capacity of the zirconia element, the ECM supplements the heat from the exhaust with heat from a heating element inside the sensor.

Heated oxygen sensor heater range check (P0037 and P0038)

  1. The ECM monitors the current applied to the HO2 sensor heater to check the heater for malfunctions. If the current is below the threshold value, the ECM will determine that there is an open circuit in the heater. If the current is above the threshold value, the ECM will determine that there is a short circuit in the heater. Example: The ECM stores DTC P0038 when the current in the HO2 sensor heater is more than 2 A. Conversely, when the heater current is less than 0.3 A, DTC P0037 is stored.

Heated oxygen sensor heater performance (P0141)

  1. After the accumulated heater ON time exceeds 100 seconds, the ECM calculates the heater resistance using the battery voltage and the current applied to the heater. If the resistance is above the threshold value, the ECM will determine that there is a malfunction in the HO2 sensor heater and store DTC P0141.

Refer to DTC P0102. Refer to DESCRIPTION.

DTC No.DTC Detection ConditionTrouble Area
P0101Conditions (a), (b), (c), (d) and (e) continue for more than 10 seconds (2 trip detection logic): (a) Engine running (b) Engine coolant temperature 70°C (158°F) or higher (c) Throttle Position (TP) sensor voltage 0.24 to 2 V (d) Average engine load value ratio less than 0.85, or more than 1.18 (varies with estimated engine load) Average engine load value ratio = Average engine load based on mass air flow meter output / Average engine load estimated from driving conditions (e) Average air-fuel ratio less than -20%, or more than 20%Mass Air Flow (MAF) meter Intake system PCV hose connections

The Mass Air Flow (MAF) meter is a sensor that measures the amount of air flowing through the throttle valve. The ECM uses this information to determine the fuel injection time and to provide an appropriate air-fuel ratio. Inside the MAF meter, there is a heated platinum wire which is exposed to the flow of intake air. By applying a specific electrical current to the wire, the ECM heats it to a specific temperature. The flow of incoming air cools both the wire and an internal thermistor, affecting their resistance. To maintain a constant current value, the ECM varies the voltage applied to the MAF meter. The voltage level is proportional to the airflow through the sensor, and the ECM uses it to calculate the intake air volume.

The ECM monitors the average engine load value ratio to check the MAF meter for malfunctions. The average engine load value ratio is obtained by comparing the average engine load calculated from the MAF meter output to the average engine load estimated from the driving conditions, such as the engine speed and the throttle opening angle. If the average engine load value ratio is below the threshold value, the ECM determines that the intake air volume is low, and if the average engine load value ratio is above the threshold value, the ECM determines that the intake air volume is high.

If this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

The Mass Air Flow (MAF) meter is a sensor that measures the amount of air flowing through the throttle valve.

The ECM uses this information to determine the fuel injection time and to provide the appropriate air fuel ratio.

Inside the MAF meter, there is a heated platinum wire which is exposed to the flow of intake air.

By applying a specific electrical current to the wire, the ECM heats it to a given temperature. The flow of incoming air cools both the wire and an internal thermistor, affecting their resistance. To maintain a constant current value, the ECM varies the voltage applied to these components in the MAF meter. The voltage level is proportional to the airflow through the sensor, and the ECM uses it to calculate the intake air volume.

The circuit is constructed so that the platinum hot wire and the temperature sensor create a bridge circuit, and the power transistor is controlled so that the potentials of A and B remain equal to maintain the predetermined temperature.

HINT

When any of these DTCs are stored, the ECM enters fail-safe mode. During fail-safe mode, the ignition timing is calculated by the ECM, according to the engine RPM and throttle valve position. Fail-safe mode continues until a pass condition is detected.

Scheme 267

Scheme 267: DESCRIPTION
DTC No.DTC Detection ConditionTrouble Area
P0102Mass Air Flow (MAF) meter voltage less than 0.2 V for 3 seconds (1 trip detection logic: Engine speed is less than 4000 rpm) (2 trip detection logic: Engine speed is 4000 rpm or more)Open or short in MAF meter circuit MAF meter ECM
P0103Mass Air Flow (MAF) meter voltage more than 4.9 V for 3 seconds (1 trip detection logic: Engine speed is less than 4000 rpm) (2 trip detection logic: Engine speed is 4000 rpm or more)Open or short in MAF meter circuit MAF meter ECM

HINT

When any of these DTCs are stored, check the air-flow rate by entering the following menus using the Techstream: Powertrain / Engine and ECT / Data List / MAF.

Mass Air Flow Rate (gm/s)Malfunction
Approximately 0.0Open in Mass Air Flow (MAF) meter power source circuit Open or short in VG circuit
160.0 or moreOpen in E2G circuit

If there is a defect in the Mass Air Flow (MAF) meter or an open or short circuit, the voltage level deviates from the normal operating range. The ECM interprets this deviation as a malfunction in the MAF meter circuit and stores a DTC.

Example

When the sensor output voltage remains less than 0.2 V, or more than 4.9 V, for more than 3 seconds, the ECM stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 3 seconds after the engine is next started.

After warmed engine stop

The ECM monitors the intake air temperature variation in the period from when the engine was warmed up on the previous trip until the next engine start. If the change in engine coolant temperature sensor output is less than the threshold, it is determined that a malfunction has occurred in the intake air temperature sensor. When this is detected, the MIL is illuminated and the DTC is stored.

After cold engine start

The monitor runs when the engine is started cold after 5 hours or more have elapsed since the engine stopped. If the intake air temperature sensor output variation until the engine has warmed up completely is less than the threshold, it is determined that a malfunction has occurred in the intake air temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

The ECM monitors the sensor voltage and uses this value to calculate the Intake Air Temperature (IAT). When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a malfunction in the IAT sensor and stores a DTC.

Example

If the sensor output voltage is more than 4.91 V for 0.5 seconds or more, the ECM determines that there is an open in the IAT sensor circuit, and stores DTC P0113. Conversely, if the output voltage is less than 0.18 V for 0.5 seconds or more, the ECM determines that there is a short in the sensor circuit, and stores DTC P0112.

If the malfunction is not repaired successfully, a DTC is stored 0.5 seconds after the engine is next started.

A thermistor, whose resistance value varies according to the Engine Coolant Temperature (ECT), is built into the ECT sensor.

The structure of the sensor and its connection to the ECM are the same as those of the Intake Air Temperature (IAT) sensor.

HINT

When any of DTCs P0115, P0117 and P0118 are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECT is estimated to be 80°C (176°F) by the ECM. Fail-safe mode continues until a pass condition is detected.

DTC No.DTC Detection ConditionTrouble Area
P0115Open or short in Engine Coolant Temperature (ECT) sensor circuit for 0.5 seconds (1 trip detection logic)Open or short in ECT sensor circuit ECT sensor ECM
P0117Short in Engine Coolant Temperature (ECT) sensor circuit for 0.5 seconds (1 trip detection logic)Short in ECT sensor circuit ECT sensor ECM
P0118Open in Engine Coolant Temperature (ECT) sensor circuit for 0.5 seconds (1 trip detection logic)Open in ECT sensor circuit ECT sensor ECM

HINT

When any of these DTCs are stored, check the ECT by entering the following menus using the Techstream: Powertrain / Engine and ECT / Data List / Coolant Temp.

Temperature DisplayedMalfunction
40°C (-40°F)Open circuit
135°C (275°F) or higherShort circuit

The Engine Coolant Temperature (ECT) sensor is used to monitor the ECT. The ECT sensor has a thermistor with a resistance that varies according to the temperature of the engine coolant. When the coolant temperature is low, the resistance in the thermistor increases. When the temperature is high, the resistance drops. These variations in resistance are reflected in the output voltage from the sensor. The ECM monitors the sensor voltage and uses this value to calculate the ECT. When the sensor output voltage deviates from the normal operating range, the ECM interprets this as a fault in the ECT sensor circuit and stores a DTC.

Example

If the sensor output voltage is more than 4.91 V for 0.5 seconds or more, the ECM determines that there is an open in the ECT sensor circuit, and stores DTC P0118. Conversely, if the voltage output is less than 0.14 V for 0.5 seconds or more, the ECM determines that there is a short in the sensor circuit, and stores DTC P0117.

If the malfunction is not repaired successfully, a DTC is stored 0.5 seconds after the engine is next started.

Refer to DTC P0115. Refer to DESCRIPTION.

DTC No.DTC Detection ConditionTrouble Area
P0116When either of following conditions met (2 trip detection logic): During engine warming up after cold engine starts, change in Engine Coolant Temperature (ECT) sensor output below threshold In duration between warmed engine stopped and next cold engine start, change in ECT sensor output below thresholdThermostat ECT sensor

Engine coolant temperature (ECT) sensor cold start monitor

The monitor runs when the engine is started cold. If the change in engine coolant temperature sensor output until the engine warmed up completely is less than the threshold, it is determined that a malfunction has occurred in the engine coolant temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

ECT sensor soak monitor

The ECM compares the engine coolant temperature when the warmed engine is stopped and when the engine is started on the next trip when more than 5 hours has elapsed since the engine was stopped. If the change in engine coolant temperature sensor output is less than the threshold, it is determined that a malfunction has occurred in the engine coolant temperature sensor. When this is detected in 2 consecutive driving cycles, the MIL is illuminated and the DTC is stored.

The engine has two temperature sensors, an Engine Coolant Temperature (ECT) sensor and an Intake Air Temperature (IAT) sensor, to detect the temperature while the engine is in operation. A thermistor, whose resistance value varies according to the temperature, is built into each sensor. When the temperature is low, the resistance of the thermistor increases. When the temperature is high, the resistance drops. These variations in resistance are transmitted to the ECM as voltage changes. Based on these temperature signals output from the sensors, the ECM determines the fuel injection time and the ignition timing to control the engine.

DTC No.DTC Detection ConditionTrouble Area
P011BAll of following conditions met: (2 trip detection logic) Battery voltage 10.5 V or more 7 hours or more elapsed from engine stops on previous trip 35.2 seconds after cold engine starts Minimum Intake Air Temperature (IAT) after engine starts more than -10°C (14°F) Average Engine Coolant Temperature (ECT) before engine starts more than -10°C (14°F) Difference between readings of ECT and IAT greater than 20°C (36°F)IAT sensor ECT sensor ECM

Scheme 268

Scheme 268

HINT

  1. Waiting is required to prevent the temperature of the engine from affecting the readings. If the engine has been operated recently, it will not be possible to accurately compare the readings.
  1. For diagnosis, in order to duplicate the detection conditions of the DTC, it is necessary to park the vehicle for 7 hours. Parking the vehicle for 7 hours ensures that the actual temperature of the ECT and IAT are very similar. When the vehicle has been parked for less than 7 hours, differences in the readings may exist, but this does not necessarily indicate a fault.

The ECM monitors the difference between the Engine Coolant Temperature (ECT) and the Intake Air Temperature (IAT) when the engine is started cold to detect the engine temperature conditions accurately. The monitor runs when the engine started cold after 7 hours or more has elapsed since the engine was stopped (ignition switch turned off) on the previous trip. If the difference between the ECT and the IAT on a cold start exceeds 20°C (36°F), the ECM interprets this as a malfunction in the ECT sensor circuit and IAT sensor circuit, and stores the DTC.

HINT

  1. These DTCs relate to the Throttle Position (TP) sensor.

The Throttle Position (TP) sensor is mounted on the throttle body, and detects the opening angle of the throttle valve. This sensor is a non-contact type sensor. It uses Hall-effect elements in order to yield accurate signals even in extreme driving conditions, such as at high speeds as well as very low speeds.

The TP sensor has 2 sensor circuits, each of which transmits a signal, VTA1 and VTA2. VTA1 is used to detect the throttle valve angle and VTA2 is used to detect malfunctions in VTA1. The sensor signal voltages vary between 0 V and 5 V in proportion to the throttle valve opening angle, and are transmitted to the VTA terminals of the ECM.

As the valve closes, the sensor output voltage decreases and as the valve opens, the sensor output voltage increases. The ECM calculates the throttle valve opening angle according to these signals and controls the throttle actuator in response to driver inputs. These signals are also used in calculations such as air-fuel ratio correction, power increase correction and fuel-cut control.

Scheme 269

Scheme 269
DTC No.DTC Detection ConditionTrouble Area
P0120The output voltage of VTA1 quickly fluctuates beyond the lower and upper malfunction thresholds for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body) ECM
P0121The difference between the VTA1 and VTA2 voltages is below 0.8 V, or higher than 1.6 V for 2 seconds (1 trip detection logic)Throttle position sensor (built into throttle body) Throttle position sensor circuit ECM
P0122The output voltage of VTA1 is 0.2 V or less for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body) Short in VTA1 circuit Open in VC circuit ECM
P0123The output voltage of VTA1 is 4.54 V or higher for 2 seconds or more (1 trip detection logic)Throttle position sensor (built into throttle body) Open in VTA1 circuit Open in E2 circuit Short between VC and VTA1 circuits ECM
P0220The output voltage of VTA2 quickly fluctuates beyond the lower and upper malfunction thresholds for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body) ECM
P0222The output voltage of VTA2 is 1.75 V or less for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body) Short in VTA2 circuit Open in VC circuit ECM
P0223The output voltage of VTA2 is 4.8 V or higher and VTA1 is between 0.2 V and 2.02 V for 2 seconds or more (1 trip detection logic).Throttle position sensor (built into throttle body) Open in VTA2 circuit Open in E2 circuit Short between VC and VTA2 circuits ECM
P2135Either of the following condition is met (1 trip detection logic): (a) The difference between output voltages of VTA1 and VTA2 is 0.02 V or less for 0.5 seconds or more. (b) The output voltage of VTA1 is 0.2 V or less and VTA2 is 1.75 V or less for 0.4 seconds or more.Short between VTA1 and VTA2 circuits Throttle position sensor (built into throttle body) ECM

HINT

  1. When any of these DTCs are stored, check the throttle valve opening angle using the Techstream. Enter the following menus: Powertrain / Engine and ECT / Data List / Throttle Position No. 1 and Throttle Position No. 2.
  1. Throttle Position No. 1 is the VTA1 signal, and Throttle Position No. 2 is the VTA2 signal. Reference (Normal Condition) Techstream Display Accelerator Pedal Fully Released Accelerator Pedal Fully Depressed Throttle Position No. 1 0.5 to 1.1 V 3.2 to 4.8 V Throttle Position No. 2 2.1 to 3.1 V 4.6 to 5.0 V

P0120, P0122, P0123, P0220, P0222, P0223, P2135

The ECM uses the Throttle Position (TP) sensor to monitor the throttle valve opening angle. There are several checks that the ECM performs to confirm the proper operation of the TP sensor.

  1. A specific voltage difference is expected between the sensor terminals, VTA1 and VTA2, for each throttle valve opening angle. If the difference between VTA1 and VTA2 is incorrect, the ECM interprets this as a malfunction in the sensor circuit, and stores a DTC.
  1. VTA1 and VTA2 each have a specific voltage range. If VTA1 or VTA2 is outside the normal operating range, the ECM interprets this as a malfunction in the sensor circuit, and stores a DTC.
  1. VTA1 and VTA2 should never be close to the same voltage level. If VTA1 is within 0.02 V of VTA2, the ECM determines that there is a short circuit in the sensor circuit, and stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 10 seconds after the engine is next started.

P0121

This sensor transmits two signals: VTA1 and VTA2. VTA1 is used to detect the throttle opening angle and VTA2 is used to detect malfunctions in VTA1. The ECM performs several checks to confirm the proper operation of the TP sensor and VTA1.

For each throttle opening angle, a specific voltage difference is expected between the outputs of VTA1 and VTA2. If the output voltage difference between the two signals deviates from the normal operating range, the ECM interprets this as a malfunction of the TP sensor. The ECM illuminates the MIL and stores the DTC.

If the malfunction is not repaired successfully, the DTC is stored 2 seconds after the engine is next started.

Refer to DTC P0115. Refer to DESCRIPTION.

DTC No.DTC Detection ConditionTrouble Area
P0125Engine Coolant Temperature (ECT) does not reach closed-loop enabling temperature for 20 minutes (this period varies with engine start ECT) (2 trip detection logic)Cooling system Engine coolant temperature sensor Thermostat

The resistance of the Engine Coolant Temperature (ECT) sensor varies in proportion to the actual ECT. The ECM supplies a constant voltage to the sensor and monitors the signal output voltage of the sensor. The signal output voltage varies according to the changing resistance of the sensor. After the engine is started, the ECT is monitored through this signal. If the ECT sensor indicates that the engine is not yet warm enough for closed-loop fuel control, despite a specified period of time having elapsed since the engine was started, the ECM interprets this as a malfunction in the sensor or cooling system and stores the DTC.

Example

The ECT is 5°C (41°F) at engine start. After about 1 minute of running time, the ECT sensor still indicates that the engine is not warm enough to begin closed-loop fuel (air-fuel ratio feedback) control. The ECM interprets this as a malfunction in the sensor or cooling system and stores the DTC.

HINT

  1. This DTC relates to the thermostat.

This DTC is stored when the Engine Coolant Temperature (ECT) does not reach 75°C (167°F) despite sufficient engine warm-up time having elapsed.

DTC No.DTC Detection ConditionTrouble Area
P0128Conditions (a), (b) and (c) met for 5 seconds (2 trip detection logic): (a) Cold start (b) Engine warmed up (c) Engine coolant temperature less than 75°C (167°F)Thermostat Cooling system Engine coolant temperature sensor ECM

Scheme 270

Scheme 270: MONITOR DESCRIPTION

The ECM estimates the Engine Coolant Temperature (ECT) based on the starting temperature, engine loads, and engine speeds. The ECM then compares the estimated temperature with the actual ECT. When the estimated ECT reaches 75°C (167°F), the ECM checks the actual ECT. If the actual ECT is less than 75°C (167°F), the ECM interprets this as a malfunction in the thermostat or the engine cooling system and stores the DTC.

In order to obtain a high purification rate of the carbon monoxide (CO), hydrocarbon (HC) and nitrogen oxide (NOx) components in the exhaust gas, a TWC (Three-Way Catalytic Converter) is used. For the most efficient use of the TWC, the air-fuel ratio must be precisely controlled so that it is always close to the stoichiometric air-fuel level. For the purpose of helping the ECM to deliver accurate air-fuel ratio control, a Heated Oxygen (HO2) sensor is used.

The HO2 sensor is located behind the TWC, and detects the oxygen concentration in the exhaust gas. Since the sensor is integrated with the heater that heats the sensing portion, it is possible to detect the oxygen concentration even when the intake air volume is low (the exhaust gas temperature is low).

When the air-fuel ratio becomes lean, the oxygen concentration in the exhaust gas is rich. The HO2 sensor informs the ECM that the post-TWC air-fuel ratio is lean (low voltage, i.e. less than 0.45 V).

Conversely, when the air-fuel ratio is richer than the stoichiometric air-fuel level, the oxygen concentration in the exhaust gas becomes lean. The HO2 sensor informs the ECM that the post-TWC air-fuel ratio is rich (high voltage, i.e. more than 0.45 V). The HO2 sensor has the property of changing its output voltage drastically when the air-fuel ratio is close to the stoichiometric level.

The ECM uses the supplementary information from the HO2 sensor to determine whether the air-fuel ratio after the TWC is rich or lean, and adjusts the fuel injection time accordingly. Thus, if the HO2 sensor is working improperly due to internal malfunctions, the ECM is unable to compensate for deviations in the primary air-fuel ratio control.

Scheme 271

Scheme 271: DESCRIPTION
DTC No.DTC Detection ConditionTrouble Area
P0136Abnormal voltage output: During active air-fuel ratio control, HO2 sensor voltage does not increase to more than 0.59 V for certain period of time (2 trip detection logic) Low impedance: Sensor impedance less than 5 ohms for more than 30 seconds when ECM presumes sensor is warmed up and operating normally (2 trip detection logic)HO2 sensor (sensor 2) Air Fuel Ratio (A/F) sensor (sensor 1) Gas leak from exhaust system Fuel pressure Fuel injector PCV valve and hose Intake system
P0137Low voltage (open): During active air-fuel ratio control, following conditions (a) and (b) met for certain period of time (2 trip detection logic) (a) Heated Oxygen (HO2) sensor voltage output less than 0.21 V (b) Target air-fuel ratio rich High impedance: Sensor impedance 15 kohms or more for more than 90 seconds when ECM presumes sensor to be warmed up and operating normally (2 trip detection logic)Open or short in HO2 sensor (sensor 2) circuit HO2 sensor (sensor 2) HO2 sensor heater (sensor 2) Air Fuel Ratio (A/F) sensor (sensor 1) Gas leak from exhaust system
P0138Extremely high voltage (short): HO2 sensor voltage output exceeds 1.2 V for more than 10 seconds (2 trip detection logic)Short in HO2 sensor (sensor 2) circuit HO2 sensor (sensor 2) ECM
P0139Heated oxygen sensor (sensor 2) voltage does not drop to below 0.2 V immediately after fuel cut starts (2 trip detection logic) Heated oxygen sensor (sensor 2) voltage does not drop from 0.35 V to 0.2 V immediately after fuel cut status (2 trip detection logic)Short in HO2 sensor (sensor 2) circuit HO2 sensor (sensor 2) Gas leak from exhaust system ECM

Scheme 272

Scheme 272: MONITOR DESCRIPTION

Scheme 273

Scheme 273

Scheme 274

Scheme 274
  1. Active Air-Fuel Ratio Control The ECM usually performs air-fuel ratio feedback control so that the Air-Fuel Ratio (A/F) sensor output indicates a near stoichiometric air-fuel level. This vehicle includes active air-fuel ratio control in addition to regular air-fuel ratio control. The ECM performs active air-fuel ratio control to detect any deterioration in the Three-Way Catalytic Converter (TWC) and Heated Oxygen (HO2) sensor malfunctions (refer to the diagram below). Active air-fuel ratio control is performed for approximately 15 to 20 seconds while driving with a warm engine. During active air-fuel ratio control, the air-fuel ratio is forcibly regulated to become lean or rich by the ECM. If the ECM detects a malfunction, a DTC is stored.
  2. Abnormal Voltage Output of Heated Oxygen (HO2) Sensor (DTC P0136) While the ECM is performing active air-fuel ratio control, the air-fuel ratio is forcibly regulated to become rich or lean. If the sensor is not functioning properly, the voltage output variation is small. For example, when the HO2 sensor voltage does not increase to more than 0.59 V during active air-fuel ratio control, the ECM determines that the sensor voltage output is abnormal and stores DTC P0136.
  3. Open in Heated Oxygen (HO2) Sensor Circuit (DTC P0137) During active air-fuel ratio control, the ECM calculates the Oxygen Storage Capacity (OSC)* of the Three-Way Catalytic Converter (TWC) by forcibly regulating the air-fuel ratio to become rich or lean. If the HO2 sensor has an open, or the voltage output of the sensor noticeably decreases, the OSC indicates an extraordinarily high value. Even if the ECM attempts to continue regulating the air-fuel ratio to become rich or lean, the HO2 sensor output does not change. While performing active air-fuel ratio control, when the target air-fuel ratio is rich and the HO2 sensor voltage output is 0.21 V or less (lean), the ECM interprets this as an abnormally low sensor output voltage and stores DTC P0137. HINT: *: The TWC has the capability to store oxygen. The OSC and the emission purification capacity of the TWC are mutually related. The ECM determines whether the catalyst has deteriorated, based on the calculated OSC value. Refer to «DTC P0420: Catalyst System Efficiency Below Threshold (Bank 1)»(ref-511388-S27461395592012102600000).
  4. High or Low Impedance of Heated Oxygen (HO2) Sensor (DTCs P0136 or P0137) During normal air-fuel ratio feedback control, there are small variations in the exhaust gas oxygen concentration. In order to continuously monitor the slight variation of the HO2 sensor signal while the engine is running, the impedance* of the sensor is measured by the ECM. The ECM determines that there is a malfunction in the sensor when the measured impedance deviates from the standard range. *: The effective resistance in an alternating current electrical circuit. HINT: The impedance cannot be measured using an ohmmeter. DTCs P0136 indicate the deterioration of the HO2 sensor. The ECM stores the DTCs by calculating the impedance of the sensor when the typical enabling conditions are satisfied (2 driving cycles). DTCs P0137 indicate an open or short circuit in the HO2 sensor (2 driving cycles). The ECM stores the DTCs when the impedance of the sensor exceeds the threshold 15 kohms.
  5. Extremely High Output Voltage of Heated Oxygen (HO2) Sensor (DTC P0138) The ECM continuously monitors the HO2 sensor output voltage while the engine is running. DTC P0138 is stored if the HO2 sensor voltage output is more than 1.2 V for 10 seconds or more.
  6. Abnormal Voltage Output of Heated Oxygen (HO2) Sensor During Fuel-cut (DTC P0139) The sensor output voltage drops to below 0.2 V (extremely lean status) immediately when the vehicle decelerates and fuel cut is operating. If the voltage does not drop to below 0.2 V for 7 seconds or more, or voltage does not drop from 0.35 V to 0.2 V for 1 second, the ECM determines that the sensor response has deteriorated, illuminates the MIL and stores a DTC.

HINT

  1. Refer to DTC P2195. Refer to «DESCRIPTION»(ref-511387-S30069774102012102600000).
  2. Sensor 1 refers to the sensor mounted in front of the three-way catalytic converter and located near the engine assembly.
DTC No.DTC Detection ConditionTrouble Area
P014CThe "Rich to Lean response rate deterioration level*" value is standard or less (2 trip detection logic).Air fuel ratio (A/F) sensor (sensor 1) A/F sensor (sensor 1) heater ECM
P014DThe "Lean to Rich response rate deterioration level*" value is standard or more (2 trip detection logic).
P015AThe "Rich to Lean delay level*" value is standard or more (2 trip detection logic).
P015BThe "Lean to Rich delay level*" value is standard or more (2 trip detection logic).
  1. *: Calculated by ECM based on the air fuel ratio sensor output.

After the engine is warmed up, the ECM carries out air-fuel ratio feedback control, and maintains the air-fuel ratio at the theoretical level. In addition, after all the preconditions have been met, active air-fuel ratio control is carried out for approximately 10 seconds, and during active air-fuel ratio control, the ECM measures the response of the air fuel ratio sensor by increasing or decreasing a specific injection volume based on the theoretical air-fuel ratio learned during normal air-fuel control. The ECM determines whether there is an air fuel ratio sensor malfunction at the mid-point of active air-fuel ratio control.

If the air fuel ratio sensor's response ability is reduced, DTCs P014C and P014D are stored.

If the time it takes the air fuel ratio sensor output to change is delayed, DTCs P015A and P015B are stored.

Scheme 275

Scheme 275: MONITOR DESCRIPTION

The fuel trim is related to the feedback compensation value, not to the basic injection time. The fuel trim consists of both the short-term and long-term fuel trims.

The short-term fuel trim is fuel compensation that is used to constantly maintain the air fuel ratio at stoichiometric levels. The signal from the Air Fuel Ratio (A/F) sensor indicates whether the air fuel ratio is rich or lean compared to the stoichiometric ratio. This triggers a reduction in the fuel injection volume if the air fuel ratio is rich and an increase in the fuel injection volume if it is lean.

Factors such as individual engine differences, wear over time and changes in operating environment cause short-term fuel trim to vary from the central value. The long-term fuel trim, which controls overall fuel compensation, compensates for long-term deviations in the fuel trim from the central value caused by the short- term fuel trim compensation.

DTC No.DTC Detection ConditionTrouble Area
P0171With warm engine and stable air fuel ratio feedback, fuel trim considerably in error to lean side (2 trip detection logic)Intake system Injector blockage Mass air flow meter Engine coolant temperature sensor Fuel pressure Gas leak from exhaust system Air Fuel Ratio (A/F) sensor (sensor 1) Open or short in A/F sensor (sensor 1) circuit PCV valve and hose PCV hose connections ECM Wire harness or connector
P0172With warm engine and stable air fuel ratio feedback, fuel trim considerably in error to rich side (2 trip detection logic)Injector leak or blockage Mass air flow meter Engine coolant temperature sensor Ignition system Fuel pressure Gas leak from exhaust system Air Fuel Ratio (A/F) sensor (sensor 1) Open or short in A/F sensor (sensor 1) circuit ECM Wire harness or connector

HINT

  1. When DTC P0171 is stored, the actual air fuel ratio is on the lean side. When DTC P0172 is stored, the actual air fuel ratio is on the rich side.
  2. If the vehicle runs out of fuel, the air fuel ratio is lean and DTC P0171 may be stored. The MIL is then illuminated.
  3. When the total of the short-term and long-term fuel trim values is within the malfunction threshold (and the engine coolant temperature is more than 75°C [167°F]), the system is functioning normally.

Under closed-loop fuel control, fuel injection volumes that deviate from those estimated by the ECM cause changes in the long-term fuel trim compensation value. The long-term fuel trim is adjusted when there are persistent deviations in the short-term fuel trim values. Deviations from the ECM's estimated fuel injection volumes also affect the average fuel trim learning value, which is a combination of the average short-term fuel trim (fuel feedback compensation value) and the average long-term fuel trim (learning value of the air- fuel ratio). If the average fuel trim learning value exceeds the malfunction thresholds, the ECM interprets this a fault in the fuel system and stores a DTC.

Example

The average fuel trim learning value is more than +35% or less than -35%, the ECM interprets this as a fuel system malfunction.

Scheme 276

Scheme 276: MONITOR DESCRIPTION

The ECM illuminates the MIL and stores a DTC when either one of the following conditions, which could cause emission deterioration, is detected (2 trip detection logic).

  1. Within the first 1000 crankshaft revolutions of the engine starting, an excessive misfiring rate (approximately 20 to 50 misfires per 1000 crankshaft revolutions) occurs once.
  2. An excessive misfiring rate (approximately 20 to 50 misfires per 1000 crankshaft revolutions) occurs a total of 4 times.

The ECM flashes the MIL immediately when either one of the following conditions, which could cause Three-way Catalytic Converter (TWC) damage, is detected. Also, the ECM stores a DTC when either one of the following conditions is detected (2 trip detection logic).

  1. At a high engine speed, a sufficient amount of misfires to damage the catalyst occurring within 200 crankshaft revolutions is detected once.
  2. At a normal engine speed, a sufficient amount of misfires to damage the catalyst occurring within 200 crankshaft revolutions is detected 3 times.

Flat type knock sensors (non-resonant type) have structures that can detect vibrations over a wide band of frequencies: between approximately 5 kHz and 15 kHz.

Knock sensors are fitted onto the engine block to detect engine knocking.

The knock sensor contains a piezoelectric element which generates a voltage when it becomes deformed.

The voltage is generated when the engine block vibrates due to knocking. Any occurrence of engine knocking can be suppressed by delaying the ignition timing.

DTC No.DTC Detection ConditionTrouble Area
P0327Output voltage of knock sensor less than 0.5 V for 1 second or more (1 trip detection logic)Short in knock sensor circuit Knock sensor ECM
P0328Output voltage of knock sensor more than 4.5 V for 1 second or more (1 trip detection logic)Open in knock sensor circuit Knock sensor ECM

HINT

When any of DTCs P0327 and P0328 are stored, the ECM enters fail-safe mode. During fail-safe mode, the ignition timing is delayed to its maximum retardation. Fail-safe mode continues until the ignition switch is turned off.

Reference: Inspection using an oscilloscope

Scheme 277

Scheme 277

The correct waveform is as shown.

ECM Terminal NameBetween KNK1 and EKNK
Tester Range1 v/DIV, 1 ms/DIV
ConditionEngine speed maintained at 4, 000 rpm after warming up engine

If the output voltage transmitted by the knock sensor remains low or high for more than 1 second, the ECM interprets this as a malfunction in the sensor circuit, and stores a DTC.

The monitor for DTCs P0327 and P0328 begins to run when 5 seconds have elapsed since the engine was started.

If the malfunction is not repaired successfully, DTC P0327 or P0328 is stored 5 seconds after the engine is next started.

The Crankshaft Position (CKP) sensor system consists of a CKP sensor plate and a pickup coil.

The sensor plate has 34 teeth and is installed on the crankshaft. The pickup coil is made of wound copper wire, an iron core and a magnet. The sensor plate rotates and, as each tooth passes by the pickup coil, a pulse signal is created. The pickup coil generates 34 signals per engine revolution. Based on these signals, the ECM calculates the crankshaft position and engine RPM. Using these calculations, the fuel injection time and ignition timing are controlled.

DTC No.DTC Detection ConditionTrouble Area
P0335When either of following conditions is met when camshaft position sensor circuit fail is not detected: (1 trip detection logic) Missing Crankshaft Position (CKP) sensor signal despite camshaft position sensor signal inputs normal after engine cranked No CKP sensor signal to ECM at engine speed of 600 rpm or more No CKP sensor signal to ECM while crankingOpen or short in CKP sensor circuit CKP sensor Crankshaft position sensor plate ECM
P0339Following conditions (a), (b) and (c) are met: (1 trip detection logic) (a) Engine speed 1, 000 rpm or more (b) No Crankshaft Position (CKP) sensor signal for 0.05 seconds or more (c) 3 seconds or more have elapsed since starter signal switched from ON to OFFOpen or short in CKP sensor circuit CKP sensor Crankshaft position sensor plate ECM

Scheme 278

Scheme 278
  1. Reference: Inspection using an oscilloscope. HINT: The correct waveform is as shown. G2+ stand for the Camshaft Position (CMP) sensor signal, and NE+ stands for the CKP sensor signal. Grounding failure of the shielded wire may cause noise in waveforms. ECM Terminal Name CH1: Between G2+ and G2- CH2: Between NE+ and NE- Tester Range 5 v/DIV, 20 ms/DIV Condition Idling

If there is no signal from the Crankshaft Position (CKP) sensor despite the engine revolving, the ECM interprets this as a malfunction of the sensor.

If the malfunction is not repaired successfully, a DTC is stored 10 seconds after the engine is next started.

The Camshaft Position (CMP) sensor consists of a magnet and an iron core which is wrapped with copper wire, and is installed onto the cylinder head. When the camshaft rotates, each of 3 teeth on the camshaft passes through the CMP sensor. This activates the internal magnet in the sensor, generating a voltage in the copper wire. The camshaft rotation is synchronized with the crankshaft rotation. When the crankshaft turns twice, the voltage is generated 3 times in the CMP sensor. The generated voltage in the sensor acts as a signal, allowing the ECM to locate the camshaft position. This signal is then used to control ignition timing, fuel injection timing, and the VVT system.

DTC No.DTC Detection ConditionTrouble Area
P0340When either of following conditions are met: No Camshaft Position (CMP) sensor signal to ECM while cranking (2 trip detection logic) Missing CMP sensor signal despite crankshaft position sensor signal inputs normal at engine speed of 600 rpm or more (1 trip detection logic)Open or short in CMP sensor circuit CMP sensor Camshaft Jumped tooth of timing chain ECM

Reference: Inspection using an oscilloscope

HINT

  1. The correct waveform is as shown in the illustration.
  2. G2+ stands for the CMP sensor signal, and NE+ stands for the Crankshaft Position (CKP) sensor signal.
  3. Grounding failure of the shielded wire may cause noise in waveforms.
ECM Terminal NameCH1: Between G2+ and G2- CH2: Between NE+ and NE
Tester Range5 v/DIV, 20 ms/DIV
ConditionIdling

If no signal is transmitted by the CMP sensor despite the engine revolving, or the rotation of the camshaft and the crankshaft is not synchronized, the ECM interprets this as a malfunction of the sensor.

If the malfunction is not repaired successfully, the DTC is stored 10 seconds after the engine is next started.

HINT

  1. These DTCs indicate malfunctions relating to the primary circuit.
  2. If DTC P0351 is stored, check the No. 1 ignition coil circuit.
  3. If DTC P0352 is stored, check the No. 2 ignition coil circuit.
  4. If DTC P0353 is stored, check the No. 3 ignition coil circuit.
  5. If DTC P0354 is stored, check the No. 4 ignition coil circuit.

A Direct Ignition System (DIS) is used on this vehicle.

The DIS is a 1-cylinder ignition system in which each cylinder is ignited by one ignition coil and one spark plug is connected to the end of each secondary wiring. A powerful voltage, generated in the secondary wiring, is applied directly to each spark plug. The sparks of the spark plugs pass from the center electrode to the ground electrodes.

The ECM determines the ignition timing and transmits the ignition (IGT) signals to each cylinder. Using the IGT signal, the ECM turns the power transistor inside the igniter on and off. The power transistor, in turn, switches on and off the current to the primary coil. When the current to the primary coil is cut off, a powerful voltage is generated in the secondary coil. This voltage is applied to the spark plugs, causing them to spark inside the cylinders. As the ECM cuts the current to the primary coil, the igniter sends back an ignition confirmation (IGF) signal to the ECM, for each cylinder ignition.

Scheme 279

Scheme 279
DTC No.DTC Detection ConditionsTrouble Areas
P0351 P0352 P0353 P0354No IGF signal to ECM while engine running (1 trip detection logic)Ignition system Open or short in IGF1 or IGT circuit (1 to 4) between ignition coil and ECM No. 1 to No. 4 ignition coils ECM

Scheme 280

Scheme 280
  1. Reference: Inspection using an oscilloscope.
  2. While cranking or idling the engine, check the waveform between terminals IGT (1 to 4) and E1, and IGF1 and E1 of the ECM connector. ECM Terminal Name Between IGT (1 to 4) and E1 Between IGF1 and E1 Tester Range 2 v/DIV, 20 ms/DIV Condition Idling

Scheme 281

Scheme 281: MONITOR DESCRIPTION

If the ECM does not receive any IGF signals despite transmitting the IGT signal, it interprets this as a fault in the igniter and stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 1 second after the engine is next started.