Home/Saab/9-5/Saab 9-5 II (2010-2012)/Repair manual/Mechanical/Basic Engine, 2.0L: Specifications

Contents

Wiring diagrams Section: Mechanical

Basic Engine, V6

All sections

Basic Engine, 2.0L: Specifications Saab 9-5 II

Mechanical

Fastener Tightening Specifications (LDK, LHU)

Application	Specification
Application	Metric	English
A/C Compressor to Block Bolt	22 Nm	16 lb ft
Balance Shaft Adjustable Chain Guide Bolt	10 Nm	89 lb in
Balance Shaft Bearing Carrier Bolt	10 Nm	89 lb in
Balance Shaft Drive Chain Tensioner Bolt	10 Nm	89 lb in
Balance Shaft Fixed Chain Guide Bolt	12 Nm	106 lb in
Block Coolant Plug	15 Nm	11 lb ft
Cam Cover to Cylinder Head Bolt	10 Nm	89 lb in
Cam Cover to Ground Cable Bolt	10 Nm	89 lb in
Cam Cover to Ground Cable Stud	10 Nm	89 lb in
Camshaft
Camshaft Cap Bolt	10 Nm	89 lb in
Camshaft Position Actuator Solenoid Valve Bolt	10 Nm	89 lb in
Camshaft Position Sensor Bolt	10 Nm	89 lb in
Exhaust Camshaft Position Actuator - First Pass	30 Nm	22 lb ft
Exhaust Camshaft Position Actuator - Final Pass	100 degrees
Intake Camshaft Position Actuator - First Pass	30 Nm	22 lb ft
Intake Camshaft Position Actuator - Final Pass	100 degrees
Camshaft Housing Cover Insulator Bolt	10 Nm	89 lb in
Catalytic Converter Bolt	50 Nm	37 lb ft
Catalytic Converter Bracket Bolt	50 Nm	37 lb ft
Catalytic Converter Nut	50 Nm	37 lb ft
Catalytic Converter Stud	50 Nm	37 lb ft
Charger AIR Bypass Bolt	25 Nm	18 lb ft
Charger AIR Bypass Nut	25 Nm	18 lb ft
Connecting Rod Bolt
First Pass	25 Nm	18 lb ft
Final Pass	100 degrees
Coolant Jacket Plug	35 Nm	26 lb ft
Coolant temperature. Sensors	20 Nm	15 lb ft
Crankshaft Balancer Bolt
First Pass	100 Nm	74 lb ft
Final Pass	125 degrees
Crankshaft Bearings - Lower Crankcase to Block - Bedplate
First Pass	20 Nm	15 lb ft
Final Pass	70 degrees
Crankshaft Position Reluctor Ring	15 Nm	11 lb ft
Crankshaft Position Sensor Bolt	10 Nm	89 lb in
Cylinder Head Bolt
First Pass	30 Nm	22 lb ft
Final Pass	155 degrees
Cylinder Head Front Chain Case Bolt	35 Nm	26 lb ft
Cylinder Head Oil Gallery Plug	35 Nm	26 lb ft
Cylinder Head Opening Plate Bolt	10 Nm	89 lb in
Drive Belt Tensioner Bolt	45 Nm	33 lb ft
Engine Lift Bracket Front Bolt	25 Nm	18 lb ft
Engine Lift Bracket Rear Bolt	25 Nm	18 lb ft
EVAP Purge Solenoid Valve Bolt	4 Nm	35 lb in
Exhaust Front Pipe Fastener	10 Nm	89 lb in
Exhaust Front Pipe Fastener - Front	50 Nm	37 lb ft
Exhaust Front Pipe Fastener - Rear	30 Nm	22 lb ft
Exhaust Manifold Heat Shield Bolt	25 Nm	18 lb ft
Exhaust Manifold to Turbocharger Stud	20 Nm	15 lb ft
Exhaust Manifold to Cylinder Head Nut	14 Nm	10 lb ft
Exhaust Manifold to Cylinder Head Stud	20 Nm	15 lb ft
Flywheel Bolt
First Pass	53 Nm	39 lb ft
Final Pass	25 degrees
Front Cover to Block Bolt	25 Nm	18 lb ft
Fuel Feed Line Bolt	10 Nm	89 lb in
Fuel Pipe Bracket Bolt	10 Nm	89 lb in
Fuel Pressure Dampener Bolt	10 Nm	89 lb in
Fuel Pressure Sensor	33 Nm	24 lb ft
Fuel Pump - High Pressure Line	30 Nm	22 lb ft
Fuel Pump - Low Pressure Line	30 Nm	22 lb ft
Fuel Pump Bolt - High Pressure	15 Nm	11 lb ft
Fuel Pump Cover - High Pressure	10 Nm	89 lb in
Fuel Pump Shield Bolt	10 Nm	89 lb in
Fuel Rail Bolts	22 Nm	16 lb ft
Generator to Block Bolt	22 Nm	16 lb ft
Ignition Coil Bolt	10 Nm	89 lb in
Intake Manifold Brace Bolt	25 Nm	18 lb ft
Intake Manifold Brace Nut	25 Nm	18 lb ft
Intake Manifold Brace Stud	15 Nm	11 lb ft
Intake Manifold to Cylinder Head Bolt	25 Nm	18 lb ft
Intake Manifold to Cylinder Head Nut	22 Nm	16 lb ft
Intake Manifold to Cylinder Head Stud	15 Nm	11 lb ft
Knock Sensor Bolt	25 Nm	18 lb ft
Lower Crankcase to Block Perimeter Bolt	25 Nm	18 lb ft
MAP Sensor Bolt	4 Nm	35 lb in
Oil Cooler Bolts	25 Nm	18 lb ft
Oil Filter Adapter Cover	22 Nm	16 lb ft
Oil Gallery Gerotor Cover - Rear Bolt	6 Nm	53 lb in
Oil Gallery Plug - Rear - Block	60 Nm	44 lb ft
	10 Nm	89 lb in
Oil Level Sensor Plate Bolt	10 Nm	89 lb in
Oil Pan Baffle Bolt	14 Nm	10 lb ft
Oil Pan Bolts	25 Nm	18 lb ft
Oil Pan Drain Plug	25 Nm	18 lb ft
Oil Pressure Switch	26 Nm	19 lb ft
Oil Pump Gerotor Cover Bolt	6 Nm	53 lb in
Oil Pump Pressure Relief Valve Plug	40 Nm	30 lb ft
Oxygen Sensor	42 Nm	31 lb ft
Piston Oil Nozzle	15 Nm	11 lb ft
Power Brake Booster Pump Bolt	22 Nm	16 lb ft
Power Steering Tensioner Bolt	22 Nm	16 lb ft
Spark Plug	20 Nm	15 lb ft
Starter Motor to Block Bolt	53 Nm	39 lb ft
Thermostat Housing to Block Bolts	10 Nm	89 lb in
Throttle Body Bolt	10 Nm	89 lb in
Throttle Body Nut	10 Nm	89 lb in
Timing Chain Adjustable Guide Bolt	10 Nm	89 lb in
Timing Chain Fixed Guide Bolt	12 Nm	106 lb in
Timing Chain Guide Bolt Access Hole Plug	75 Nm	55 lb ft
Timing Chain Oil Nozzle Bolt	10 Nm	89 lb in
Timing Chain Tensioner	75 Nm	55 lb ft
Timing Chain Upper Guide Bolt	10 Nm	89 lb in
Turbocharger Air Bypass Valve Cover Bolt	10 Nm	89 lb in
Turbocharger Air Cooler Outlet Pipe Bolts	25 Nm	18 lb ft
Turbocharger Brace Bracket Stud	25 Nm	18 lb ft
Turbocharger Brace Nut	50 Nm	37 lb ft
Turbocharger Coolant Feed Pipe Bolt	35 Nm	26 lb ft
Turbocharger Coolant Feed Pipe Mounting Bolt	10 Nm	89 lb in
Turbocharger Coolant Return Pipe Bolt	35 Nm	26 lb ft
Turbocharger Heat Shield Bolt	10 Nm	89 lb in
Turbocharger Nut	30 Nm	22 lb ft
Turbocharger Oil Feed Pipe Bolt	40 Nm	30 lb ft
Turbocharger Oil Return Pipe Bolt	10 Nm	89 lb in
Turbocharger Wastegate Regulator Solenoid Valve Bracket Bolt	7 Nm	62 lb in
Vent Tube to Cylinder Head	15 Nm	11 lb ft
Water Jacket Drain Plug	20 Nm	15 lb ft
Water Pipe Support Bracket Bolt	10 Nm	89 lb in
Water Pump Access Cover Bolt	10 Nm	89 lb in
Water Pump Bolts	25 Nm	18 lb ft
Water Pump Cover Stud	10 Nm	89 lb in
Water Pump Drain Plug	20 Nm	15 lb ft
Water Pump Sprocket Bolt	10 Nm	89 lb in

Engine Mechanical Specifications (LDK, LHU)

Application	Specification
Application	Metric	English
General Data
Engine Type	Inline 4 Cylinder
Displacement	2.0 L	122 CID
RPO	LDK, LHU
Liter (VIN)	E
Cylinder Bore	85.992-86.008 mm	3.3880-3.3887 in
Stroke	86 mm	3.388 in
Compression Ratio	9.2:1
Balance Shaft
Bearing Clearance	0.030-0.060 mm	0.0012-0.0024 in
Bearing Diameter - Inside - Carrier	20.050-20.063 mm	0.7894-0.7899 in
Bearing Diameter - Outside - Carrier	41.975-41.995 mm	1.6526-1.6534 in
Bearing Journal Diameter	20.000-20.020 mm	0.7874-0.7882 in
Bushing Clearance	0.033-0.102 mm	0.0013-0.0040 in
Bushing Diameter - Inside	36.775-36.835 mm	1.4489-1.4512 in
Bushing Journal Diameter	36.723-36.743 mm	1.4458-1.4466 in
End Play	0.050-0.300 mm	0.0020-0.0118 in
Block
Balance Shaft Bearing Bore Diameter - Carrier	42.000-42.016 mm	1.6535-1.6542 in
Balance Shaft Bushing Bore Diameter	40.763-40.776 mm	1.6048-1.6054 in
Crankshaft Main Bearing Bore Diameter	64.068-64.082 mm	2.5224-2.5229 in
Cylinder Bore Diameter	85.992-86.008 mm	3.3880-3.3887 in
Cylinder Bore Out-of-Round - Maximum	0.010 mm	0.0004 in
Cylinder Bore Taper - Maximum	0.010 mm	0.0004 in
Cylinder Head Deck Surface Flatness - Longitude	0.050 mm	0.002 in
Cylinder Head Deck Surface Flatness - Overall	0.10 mm	0.0039 in
Cylinder Head Deck Surface Flatness - Transverse	0.030 mm	0.0012 in
Camshaft
Camshaft End Play	0.040-0.307 mm	0.0016-0.0121 in
Camshaft Journal Diameter	26.935-26.960 mm	1.0604-1.0614 in
Camshaft Journal Diameter - Front	34.960-34.935 mm	1.3774-1.3764 in
Camshaft Thrust Surface - with Camshaft Actuator Installed	30.020-30.175 mm	1.1828-1.1889 in
Connecting Rod
Connecting Rod Bearing Play	0.029-0.073 mm	0.0011-0.0029 in
Connecting Rod Hole Diameter - Bearing End	52.118-52.134 mm	2.0519-2.05252 in
Connecting Rod Hole Diameter - Pin End	23.007-23.017 mm	0.9058-0.9062 in
Connecting Rod Lateral Clearance	0.070-0.370 mm	0.0028-0.0146 in
Connecting Rod Straightness - Bend - Maximum	0.021 mm	0.0083 in
Connecting Rod Straightness - Twisting - Maximum	0.04 mm	0.0157 in
Crankshaft
Connecting Rod Pin Diameter	49.000-49.014 mm	1.9291-1.9297 in
Crankshaft End Play	0.050-0.380 mm	0.0012-0.0150 in
Crankshaft Main Bearing Clearance	0.031-0.067 mm	0.0012-0.0026 in
Crankshaft Main Journal Diameter	55.994-56.008 mm	2.2045-2.2050 in
Cylinder Head Assembly
Overall Height - Minimum	128.9 mm	5.07 in
Deck Straightness - in 150 mm (5.91 in)	0.05 mm	0.0019 in
Deck Straightness - in 25 mm (0.985 in)	0.025 mm	0.0009 in
Between Head Bolt Holes	0.030 mm	0.0011 in
Surface Flatness - Block Deck - Longitude	0.050 mm	0.002 in
Surface Flatness - Block Deck - Overall	0.1 mm	0.004 in
Surface Flatness - Block Deck - Transverse	0.030 mm	0.0012 in
Valve Guide Bore - Exhaust	6.000-6.012 mm	0.2362-0.2367 in
Valve Guide Bore - Intake	6.000-6.012 mm	0.2362-0.2367 in
Valve Lifter Bore Diameter - Stationary Lash Adjusters	12.013-12.037 mm	0.4730-0.4739 in
Valve Seat Angle - Relief Surface	30 Degrees
Valve Seat Angle - Seating Surface	45 Degrees
Valve Seat Angle - Undercut Surface	60 Degrees
Valve Seat Roundness - Maximum	0.025 mm	0.0010 in
Valve Seat Runout - Maximum	0.080 mm	0.0031 in
Valve Seat Width - Exhaust Seating Surface	1.600 mm	0.0630 in
Valve Seat Width - Intake Seating Surface	1.200 mm	0.0472 in
Lubrication System
Oil Pressure - Minimum - @1000 RPM @ 90°C (194°F)	206.84-482.63 kPa	30-70 psi
Oil Capacity	5.7L	6.0 quarts
Piston Rings
Piston Ring End Gap - First Compression Ring	0.20-0.35 mm	0.0078-0.0138 in
Piston Ring End Gap - Second Compression Ring	0.35-0.55 mm	0.014-0.022 in
Piston Ring End Gap - Oil Control Ring - Rails	0.25-0.75 mm	0.010-0.030 in
Piston Ring to Groove Clearance - First Compression Ring	0.040-0.080 mm	0.0016-0.0031 in
Piston Ring to Groove Clearance - Second Compression Ring	0.003-0.068 mm	0.0001-0.0027 in
Piston Ring to Groove Clearance - Oil Control Ring	0.024-0.176 mm	0.0009-0.0069 in
Piston Ring Thickness - First Compression Ring	1.170-1.190 mm	0.0461-0.0469 in
Piston Ring Thickness - Second Compression Ring	1.471-1.490 mm	0.0579-0.0587 in
Piston Ring Thickness - Oil Control Ring - Rail - Maximum	0.473 mm	0.0186 in
Piston Ring Thickness - Oil Control Ring - Spacer	0.96-1.04 mm	0.0378-0.0409 in
Pistons and Pins
Pin - Gudgeon Pin Clearance to Connecting Rod Bore	0.009-0.023 mm	0.0004-0.0009 in
Pin - Piston Pin Clearance to Piston Pin Bore	0.005-0.015 mm	0.0002-0.0006 in
Pin - Piston Pin Diameter	22.995-23.000 mm	0.9053-0.9055 in
Pin - Piston Pin End Play	0.320-1.278 mm	0.0126-0.0503 in
Piston - Piston Diameter - @14.5 mm up	85.967-85.982 mm	3.3845-3.3851 in
Piston - Piston Pin Bore Diameter	23.005-23.010 mm	0.9057-0.9059 in
Piston - Piston Ring Groove Width - Oil Control	2.001-2.003 mm	0.0788-0.0789 in
Piston - Piston Ring Groove Width - Second	1.52-1.54 mm	0.0598-0.0606 in
Piston - Piston Ring Groove Width - Top	1.23-1.25 mm	0.0484-0.0492 in
Piston - Piston To Bore Clearance	0.010-0.041 mm	0.0004-0.0016 in
Valve System
Valves - Valve Face Angle	45 Degrees
Valves - Valve Face Runout - Maximum	0.040 mm	0.0016 in
Valves - Valve Seat Runout - Maximum	0.080 mm	0.0031 in
Valves - Valve Face Seat Width - Exhaust	1.6000 mm	0.06299 in
Valves - Valve Face Seat Width - Intake	1.2000 mm	0.04724 in
Valves - Valve Head Diameter - Exhaust	29.950-30.250 mm	1.1791-1.1909 in
Valves - Valve Disk Diameter - Intake	34.950-35.250 mm	1.3760-1.4154 in
Valves - Valve Head O.D. and Chamfer Height - Exhaust	1.1174 mm	0.04399 in
Valves - Valve Head O.D. and Chamfer Height - Intake	1.0526 mm	0.04144 in
Valves - Valve Stem Diameter - Exhaust	5.935-5.950 mm	0.2337-0.2343 in
Valves - Valve Stem Diameter - Intake	5.955-5.970 mm	0.2344-0.2355 in
Valves - Valve Stem Height - Closed	32.500 mm	1.2795 in
Valves - Valve Stem to Guide Clearance - Exhaust	0.050-0.077 mm	0.0020-0.0026 in
Valves - Valve Stem to Guide Clearance - Intake	0.030-0.057 mm	0.0012-0.0022 in
Valve Lifters - Valve Lifter Diameter - Stationary Lash Adjuster	11.986-12.000 mm	0.0005-0.0020 in
Valve Lifters - Valve Lifter-to-Bore Clearance - Stationary Lash Adjuster	0.013-0.051 mm	3.2210-3.2299 in
Valve Rocker Arms - Rocker Arm Ratio	1.68 to 1
Valve Rocker Arms - Rocker Arm Roller Diameter	17.740-17.800 mm	0.6987-0.7008 in
Valve Springs - Valve Spring Free Length	41.400-44.200 mm	1.6299-1.7402 in
Valve Springs - Valve Spring Installed Height - Closed	32.500 mm	1.2795 in
Valve Springs - Valve Spring Installed Height - Open	22.500 mm	0.8858 in
Valve Springs - Valve Spring Load - Closed - @32.5 mm	245.0-271.0 N	55-61 lb
Valve Springs - Valve Spring Load - Open - @22.5 mm	525.0-575.0 N	118-129 lb

See also:
• SPARK PLUG REPLACEMENT
• OIL PUMP DISASSEMBLE
• DIAGNOSTIC SYSTEM CHECK - VEHICLE