Basic Engine, 2.0L: Maintenance — Saab 9-5 II (2010-2012)

Adhesives, Fluids, Lubricants, and Sealers (LDK, LHU)

Application	Type of Material	GM Part Number
Application	Type of Material	United States	Canada
No. 6 Intake Rear Camshaft Cap	Sealant	12378521	88901148
Balance Shaft Bearings	Engine Oil	12345610	00993193
Cam Lobes	Engine Oil	12345610	00993193
Crank Sensor O-ring	Engine Oil	12345610	00993193
Cylinder Bores	Engine Oil	12345610	00993193
Cylinder Head Plugs	Sealant	12345382	10953489
Engine Block Threaded Plugs	Sealant	12346004	10953480
Engine Block to Bedplate	Sealant	12378521	88901148
Engine Oil	5W-30 SAE Engine Oil	12345610	00993193
Engine Oil	5W-30 Dexos1 Engine Oil	19293000	19386321
Fuel Injector O-rings	Engine Oil	12345610	00993193
Fuel Injector Tip Insulators	Engine Oil	12345610	00993193
Hydraulic Lash Adjusters	Lubricant	12345501	992704
Intake and Exhaust Valve Stems	Lubricant	12345501	992704
Main Bearings	Lubricant	12345501	992704
Oil Filter Cap - Threads and O-ring Lead-in Chamfers	Engine Oil	12345610	00993193
Oil Level Indicator Tube O-ring	Lubricant	12345501	992704
Oil Pan to Bedplate Joint	Sealant	12378521 or 90543772	88901148
Oil Pump - Pump Elements	Engine Oil	12345610	00993193
Oxygen Sensor Threads	Anti-seize	12397953
Piston Pin to Piston/Rod - Pin Bores of Piston and Rod	Engine Oil	12345610	00993193
Rod Bearings - Rod Pins of Crankshaft	Engine Oil	12345610	00993193
Thread Repair	Cutting Fluid	1052864	992881
	Cleaning Tool	12346139	10953463
	Cleaning Tool	12377981	10953463
Timing Chain Guide Bolt Access Hole Plug	Sealant	12345382	10953489
Valves	Parts Immersion Solvent	12345368	10953514
Valve Rocker Arm/Valve Tip	Lubricant	12345501	992704
Water Feed Tube O-rings	Lubricant	12345579	1974984
Water Pump Drain Plug	Sealant	12346004	10953480

Scheme 336

Scheme 336: Engine Block - Front View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M8 x 1.25	210	206	207	208	209	23.5	0.93	18.5	0.73
2	M12 x 1.75	855	856	857	858	859	33.5	1.32	26.5	1.04
3	M10 x 1.5	215	211	212	213	214	24.5	0.96	19.5	0.77
4	M6 x 1	205	201	202	203	204	20	0.787	16	0.63

ENGINE BLOCK SPECIFICATIONS (FRONT VIEW)

Scheme 337

Scheme 337: Engine Block - Back View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M8 x 1.25	210	206	207	208	209	24	0.945	THRU
2	M10 x 1.5	215	211	212	213	214	29	1.161	THRU
3	M12 x 1.75	855	856	857	858	859	39	1.535	33.5	1.32
4	M16 x 1.5	860	861	862	863	864	21	0.827	15	0.59

ENGINE BLOCK SPECIFICATIONS (BACK VIEW)

Scheme 338

Scheme 338: Engine Block - Right Side View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M6 x 1	205	201	202	203	204	22.5	0.886	16	0.63
2	M10 x 1.5	215	211	212	213	214	34	1.339	27	1.063
3	M12 x 1.75	865	856	857	858	859	19.5	0.768	12.5	0.49

ENGINE BLOCK SPECIFICATIONS (RIGHT SIDE VIEW)

Scheme 339

Scheme 339: Engine Block - Bottom View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M8 x 1.25	210	206	207	208	209	28	1.102	22	0.87
2	M10 x 1.5	514	511	N/A	512	513	60	2.362	53.5	2.11

ENGINE BLOCK SPECIFICATIONS (BOTTOM VIEW)

Scheme 340

Scheme 340: Engine Block - Left Side View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M6 x 1	205	201	202	203	204	20.5	0.807	16.5	0.65
2	M10 x 1.5	215	211	212	213	214	23.5	0.925	18	0.71
3	M8 x 1.25	210	206	207	208	209	30.5	1.201	22.5	0.89
4	M12 x 1.75	865	856	857	858	859	15.5	0.61	12.5	0.49
5	M12 x 1.75	865	856	857	858	859	19.5	0.778	12.5	0.49

ENGINE BLOCK SPECIFICATIONS (LEFT SIDE VIEW)

Scheme 341

Scheme 341: Engine Block - Top View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M8 x 1.25	210	206	207	208	209	23.5	0.925	18.5	0.73
2	M11 x 1.5	507	504	N/A	505	506	77.5	3.053	70	2.758
3	M12 x 1.75	865	856	857	858	859	13.5	0.531	12.5	0.49

ENGINE BLOCK SPECIFICATIONS (TOP VIEW)

Scheme 342

Scheme 342: Lower Crankcase - Front View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M8 x 1.25	210	206	207	208	209	23.5	0.925	18.5	0.73
2	M8 x 1.25	210	206	207	208	209	30.5	1.201	25.5	1.00

LOWER CRANKCASE SPECIFICATIONS (FRONT VIEW)

Scheme 343

Scheme 343: Lower Crankcase - Back View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M10 x 1.5	215	211	212	213	214	29.5	1.161	THRU

LOWER CRANKCASE SPECIFICATIONS (BACK VIEW)

Scheme 344

Scheme 344: Lower Crankcase - Bottom View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M8 x 1.25	210	206	207	208	209	23.5	0.925	18.5	0.73

LOWER CRANKCASE SPECIFICATIONS (BOTTOM VIEW)

Scheme 345

Scheme 345: Lower Crankcase - Right View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M10 x 1.5	215	211	212	213	214	34	1.339	27	1.063

LOWER CRANKCASE SPECIFICATIONS (RIGHT VIEW)

Scheme 346

Scheme 346: Lower Crankcase - Left View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M8 x 1.25	210	211	212	213	214	34	1.339	27	1.063

LOWER CRANKCASE SPECIFICATIONS (LEFT VIEW)

Scheme 347

Scheme 347: Cylinder Head - Top View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M6 x 1	205	852	N/A	203	204	23	0.906	19	0.748
2	M6 x 1	205	201	202	203	204	20	0.787	16	0.63
3	M14 x 1.75	856	857	N/A	858	859	THRU		THRU
4	M8 x 1.25	854	853	N/A	208	209	30	1.182	27	1.063

CYLINDER HEAD SPECIFICATIONS (TOP VIEW)

Scheme 348

Scheme 348: Cylinder Head - Intake Manifold Deck View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M6 x 1	205	201	202	203	204	20	0.787	16	0.63
2	M8 x 1.25	210	206	207	208	209	20	0.787	16	0.63
3	M8 x 1.25	205	201	202	203	204	16	0.630	12	0.473

CYLINDER HEAD SPECIFICATIONS (INTAKE MANIFOLD DECK VIEW)

Scheme 349

Scheme 349: Cylinder Head - Exhaust Manifold Deck View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M6 x 1	205	201	202	203	204	20	0.78	16	0.63
2	M8 x 1.25	210	206	207	208	209	25	0.984	20	0.78

CYLINDER HEAD (EXHAUST MANIFOLD DECK VIEW)

Scheme 350

Scheme 350: Cylinder Head - Front View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M6 x 1	205	201	202	203	204	20	0.787	16	0.63
2	M8 x 1.25	210	206	207	208	209	25	0.984	20	0.787

CYLINDER HEAD (FRONT VIEW)

Scheme 351

Scheme 351: Cylinder Head - Back View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth Maximum		Tap Depth Maximum
J 42385-850							MM	IN	MM	IN
1	M8 x 1.25	210	206	207	208	209	25	0.984	20	0.787
2	M12 x 1.75	865	856	857	858	859	18	0.709	14	0.551
3	M6 x 1	205	201	202	203	204	20	0.787	16	0.63

CYLINDER HEAD SPECIFICATIONS (BACK VIEW)

Basic Engine, 2.0L: Maintenance Saab 9-5 II