Special Tools
Illustration Tool Number/Description BO-317-B KM-317-B Removal Tool BO-347 KM-347 Installer BO-569-A KM-569-A Plug Lifter BO-49380 Adjusting Tool, Windshield Spray Nozzle DT-6459-B Torque Wrench GE-604-D MKM-604-D TORX Bit and Socket Set 85 80 144 Puller, windscreen wiper arm
Scheme 2
Scheme 3
Scheme 4
Scheme 5
Location (pos)
- 01 - Front
- 02 - Rear
- 03 - Left
- 04 - Right
- 05 - All
- 06 - Upper
- 07 - Centre
- 08 - Lower
- 09 - Service Information
Scheme 6
Scheme 6: Windshield Wiper and Washer Switch Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the steering column trim covers. Refer to STEERING COLUMN TRIM COVER REPLACEMENT . |
| 1 | Windshield Wiper and Washer Switch Procedure Disconnect any electrical connectors as needed. Release the plastic retaining tabs to remove the windshield wiper and washer switch. |
Scheme 7
Scheme 7: Windshield Washer Nozzle Hose Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the plenum water deflector. Refer to PLENUM WATER DEFLECTOR REPLACEMENT . |
| 1 | Windshield Washer Nozzle Hose Procedure Disengage the windshield washer nozzle hose from the washer nozzle. Release the windshield washer nozzle hose from the inside of the plenum water deflector. |
Scheme 8
Scheme 8: Windshield Washer Nozzle Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the air inlet grille panel assembly. Refer to PLENUM WATER DEFLECTOR REPLACEMENT . |
| 1 | Windshield Washer Nozzle (Qty: 2) NOTE: Depress the washer nozzle tab and push outward in order to remove the nozzle from the air inlet grille panel assembly. |
| NOTE |
|---|
| Depress the washer nozzle tab and push outward in order to remove the nozzle from the air inlet grille panel assembly. |
Scheme 9
Scheme 9: Headlamp Washer Nozzle Hole Cover Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the headlamp washer nozzle. Refer to HEADLAMP WASHER NOZZLE REPLACEMENT . |
| 1 | Headlamp Washer Nozzle Hole Cover NOTE: Use a small flat-bladed tool to release the retainer from the headlamp washer nozzle. |
| NOTE |
|---|
| Use a small flat-bladed tool to release the retainer from the headlamp washer nozzle. |
Scheme 10
Scheme 10: Headlamp Washer Nozzle Actuator Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front bumper fascia. Refer to FRONT BUMPER FASCIA REPLACEMENT . Remove the headlamp washer nozzle hole cover. Refer to HEADLAMP WASHER NOZZLE HOLE COVER REPLACEMENT . |
| 1 | Headlamp Washer Nozzle Actuator NOTE: Use a small flat-bladed tool to release the headlamp washer nozzle actuator bracket locking retainer from the headlamp washer nozzle actuator. |
| NOTE |
|---|
| Use a small flat-bladed tool to release the headlamp washer nozzle actuator bracket locking retainer from the headlamp washer nozzle actuator. |
Scheme 11
Scheme 11: Headlamp Washer Nozzle Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the headlamp washer nozzle hole cover. Refer to HEADLAMP WASHER NOZZLE HOLE COVER REPLACEMENT . |
| 1 | Headlamp Washer Nozzle Retainer NOTE: Use a small flat-bladed tool to pull and release the headlamp washer nozzle actuator locking retainer from the headlamp washer nozzle. |
| 2 | Headlamp Washer Nozzle |
| NOTE |
|---|
| Use a small flat-bladed tool to pull and release the headlamp washer nozzle actuator locking retainer from the headlamp washer nozzle. |
Scheme 12
Scheme 12: Headlamp Washer Nozzle Hose Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front bumper fascia. Refer to FRONT BUMPER FASCIA REPLACEMENT . |
| 1 | Headlamp Washer Nozzle Hose Retainer (Qty: 4) Procedure Disconnect the headlamp washer nozzle hose from the headlamp washer nozzle actuator. |
| 2 | Headlamp Washer Nozzle Hose |
Scheme 13
Scheme 13: Windshield Washer Solvent Container Filler Tube Replacement
| Callout | Component Name |
|---|
| 1 | Windshield Washer Solvent Container Filler Tube Procedure Pull the windshield washer solvent container filler tube from the lower washer container and inspect the seal. Replace as necessary. |
Scheme 14
Scheme 14: Windshield Washer Solvent Container Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the windshield washer solvent container filler tube. Refer to WINDSHIELD WASHER SOLVENT CONTAINER FILLER TUBE REPLACEMENT . Release the front wheelhouse front liner, if necessary. Refer to FRONT WHEELHOUSE FRONT LINER REPLACEMENT . |
| 1 | Windshield Washer Solvent Container Fastener (Qty: 3) |
| 2 | Windshield Washer Solvent Container Procedure Disconnect the hose from the windshield washer pump. Disconnect the hose from the headlamp washer pump. Disconnect the windshield washer solvent level indicator electrical connector. Release the hoses and electrical wiring from the windshield washer solvent container. |
Scheme 15
Scheme 15: Headlamp Washer Pump Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front wheelhouse front liner. Refer to FRONT WHEELHOUSE FRONT LINER REPLACEMENT . |
| 1 | Headlamp Washer Pump Procedure Disconnect the headlamp washer pump electrical connector. Disconnect the headlamp washer pump hose from the washer pump. Drain the windshield washer solvent container into a clean suitable container. Using a small flat-bladed tool, remove the headlamp washer pump seal from the windshield washer solvent container and inspect the seal. Replace as necessary. Using a small flat-bladed tool, remove the headlamp washer pump from the windshield washer solvent container. |
Scheme 16
Scheme 16: Windshield Washer Pump Replacement (Sedan)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front wheelhouse front liner. Refer to FRONT WHEELHOUSE FRONT LINER REPLACEMENT . |
| 1 | Windshield Washer Pump Procedure Disconnect the windshield washer pump electrical connector. Disconnect both windshield washer pump hoses from the washer pump. Drain the windshield washer solvent container into a clean suitable container. Using a small flat-bladed tool, remove the windshield washer pump seal from the windshield washer solvent container and inspect the seal, replace if damaged. Using a small flat-bladed tool, remove the windshield washer pump from the windshield washer solvent container. |
Scheme 17
Scheme 17: Windshield Washer Solvent Level Sensor Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front wheelhouse front liner. Refer to FRONT WHEELHOUSE FRONT LINER REPLACEMENT . |
| 1 | Windshield Washer Solvent Level Sensor Procedure Disconnect the windshield washer solvent level sensor electrical connector. Drain the windshield washer solvent container into a clean suitable container. Pull the windshield washer solvent level sensor out of the windshield washer solvent container. Using a small flat-bladed tool, remove the windshield washer solvent level sensor seal from the windshield washer solvent container and inspect the seal, replace if damaged. |
Scheme 18
Scheme 18: Plenum Water Deflector Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove both windshield wiper arm assemblies. Refer to WINDSHIELD WIPER ARM REPLACEMENT . |
| 1 | Plenum Water Deflector Retainer (Qty: 4) NOTE: Lift the center of the push pin. Then remove the lower portion from the grille panel. |
| 2 | Plenum Water Deflector Procedure Disconnect the hood rear weather-strip from the air inlet panel flange. Lift the front edge of the air inlet panel upward off the plenum edge far enough to clear the wiper motor pivot shafts. Disengage the washer hose from the bottom edge of the panel. Pull the grille forward to disengage the rear edge of the grille panel from the bottom of the windshield edge. Pull the air inlet grille panel from around both hood hinges. Angle the air inlet grille to clear the hood strut assembly. Transfer the windshield washer nozzles. Refer to WINDSHIELD WASHER NOZZLE REPLACEMENT . |
| NOTE |
|---|
| Lift the center of the push pin. Then remove the lower portion from the grille panel. |
Scheme 19
Scheme 19: Plenum Water Deflector Support Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the plenum water deflector. Refer to PLENUM WATER DEFLECTOR REPLACEMENT . |
| 1 | Plenum Water Deflector Support Fastener (Qty: 4) Refer to FASTENER CAUTION . |
| 2 | Plenum Water Deflector Support Procedure Release the left and right electrical wiring seal. Remove the 2 clips on the wiring harness from the Deflector. |
Scheme 20
Scheme 20: Plenum Water Deflector Side Support Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the plenum water deflector. Refer to PLENUM WATER DEFLECTOR REPLACEMENT . |
| 1 | Plenum Water Deflector Side Support Fastener |
| 2 | Plenum Water Deflector Side Support Retainer Procedure Use a BO-49552 plug lifter to aid in the removal of the plenum water deflector side support. Special Tools BO-49552 Plug Lifter For equivalent regional tools, refer to SPECIAL TOOLS . |
| 3 | Plenum Water Deflector Side Support |
Scheme 21
Scheme 21: Windshield Wiper Arm Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the plenum water deflector. Refer to PLENUM WATER DEFLECTOR REPLACEMENT . |
| 1 | Windshield Wiper Arm Finish Cap NOTE: Use a small flat-bladed tool to remove finish cap. |
| 2 | Windshield Wiper Arm Fastener Refer to FASTENER CAUTION . Procedure Position the windshield wiper arm so that the middle of the wiper blade is 10 mm below the blackout area of the lower part of the windshield. Lift the arm blade portion while pushing down the arm onto the pivot shaft. Install the windshield wiper arm fastener. Hold the windshield wiper arm stationary in position as previously stated. Torque the windshield wiper arm fastener. Release the windshield wiper arm. Repeat the same procedure for the other windshield wiper arm. Tighten 35 Nm (26 lb ft) |
| 3 | Windshield Wiper Arm |
| NOTE |
|---|
| Use a small flat-bladed tool to remove finish cap. |
Scheme 22
Scheme 22: Windshield Wiper Blade Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Raise the wiper arm up off the windshield. |
| 1 | Windshield Wiper Blade Cap NOTE: Use a small flat-bladed tool to open the cap. |
| 2 | Windshield Wiper Blade Procedure Push upward the windshield wiper blade. Slide the windshield wiper blade from the wiper arm. Carefully release the wiper arm back to the windshield. |
| 3 | Windshield Wiper Blade NOTE: Discard if rubber appears worn or does not wipe the windshield clean. |
| NOTE |
|---|
| Use a small flat-bladed tool to open the cap. |
| NOTE |
|---|
| Discard if rubber appears worn or does not wipe the windshield clean. |
Scheme 23
Scheme 23: Windshield Wiper Motor Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the plenum water deflector. Refer to PLENUM WATER DEFLECTOR REPLACEMENT . Remove the windshield wiper system module. Refer to WINDSHIELD WIPER SYSTEM MODULE REPLACEMENT . |
| 1 | Windshield Wiper Motor Fastener (Qty: 3) Refer to FASTENER CAUTION . Tighten 4.5 Nm (40 lb in) |
| 2 | Wiper Motor Crank Arm Fastener |
| 3 | Windshield Wiper Motor NOTE: Use the BO-6626 puller to separate the transmission arm from the wiper motor crank arm. Special Tools BO-6626 Wiper Arm Puller For equivalent regional tools, refer to SPECIAL TOOLS . |
| NOTE |
|---|
| Use the BO-6626 puller to separate the transmission arm from the wiper motor crank arm. |
Scheme 24
Scheme 24: Windshield Wiper System Module Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the plenum water deflector. Refer to PLENUM WATER DEFLECTOR REPLACEMENT . |
| 1 | Windshield Wiper System Module Fastener (Qty: 3) Refer to FASTENER CAUTION . |
| 2 | Windshield Wiper System Module Procedure Disconnect the electrical connector from the wiper motor. Carefully lift the windshield wiper system module out of the plenum. |
