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Repair manual
Gearbox assembly Peugeot 607 I
Step-by-step instructions on "Gearbox assembly" for Peugeot 607 I (2000–2004). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Clutch
- Removing - refitting: double damping flywheel (DVA) (DW10ATED)
- Identification - bleeding: hydraulic clutch control
- Removing - refitting: hydraulic clutch control
- Removing - refitting: clutch mechanism
- Removing - refitting: clutch
- Removing - refitting: torque converter
- Improvement of gear changing on cold starting with all types of manual gearbox
- Removing - refitting: converter
- Help in diagnosis: difficult/impossible to change gear (hydraulic clutch control)
Gearbox
- Identification: fork (5th)
- Presentation gearbox tools ML5C
- Stripping - re-assembling: clutch housing (second assembly)
- Refitting: differential box
- Stripping/refitting clutch housing
- Identification: breather assemblies
- Tooling: gearbox
- Identification - data - tightening torques: gearbox
- Precautions to be taken automatic gearbox
- Diagnostic: oil leak
- Identification - data - tightening torques: gearbox — variant 2
- Identification, data, tightening torque(s) ML5T gearbox
- Presentation: gearbox
- Identification - data - tightening torques: gearbox — variant 3
- Presentation: gearbox — variant 2
- Identification - data - tightening torques: gearbox — variant 4
- Towing - greasing: automatic gearbox
- Unlocking: function (shift-lock)
- Check - adjustment: input shaft bearings
- Checks and adjustments: input shaft bearings
- Refitting primary and secondary shafts
- Refitting gearbox casing
- Removing differential housing
- Removing - refitting: torque converter seal
- Removing - refitting speedometer drive
- Removing - refitting: gearbox
- Removing gearbox casing
- Removing primary and secondary shafts
- Refitting differential housing
- Removing - refitting: pressure and solenoid valve regulators
- Replace: automatic gearbox input and output speed sensors
- Removing - refitting: heat exchanger
- Removing - refitting: hydraulic valve block
- Removing - refitting: gearbox — variant 2
- Removing - refitting: drive shaft seals
- Replacement: multifunction switch
- Replacement: multi-function switch selector shaft seal
- Replace: oil temperature sensor
- Drain and refill - refilling - check: gearbox oil
- Gearbox capacity
- Stripping - re-assembling: clutch housing
- Refitting: gearbox casing — variant 2
- Refitting: 5th speed gear
- Removing: 5th speed gear
- Removing: gearbox casing — variant 2
- Removing: gearbox control and input and output shafts plate
- Stripping - re-assembling: input shaft
- Removing: differential box
- Stripping: differential box
- Re-assembling: differential
- Identification: synchronizers
- Refitting: primary and secondary shafts - gearbox control plate
- Re-assembling: gearbox control plate
- Stripping: gearbox control plate
- Stripping - re-assembling: synchronizer
- Stripping - re-assembling: output shaft
- Gearbox overhaul on the bench
- Gearbox overhaul on the bench — variant 2
- Removing - refitting: fork guide ball races
- Repair procedure: MB3/4HP20 automatic gearbox / (AL4) autoadaptive automatic gearbox
- Repair procedure / fault finding: gearbox
- Stripping/refitting input shaft
- Stripping/refitting output shaft
- Strip/re-trim the gear control plate
- Stripping - re-assembling - adjustment: differential housing
- Stripping-assembling - adjustment: differential housing
- Modification: Manual gearbox
- Modification: bearing support plate
- Modification: clutch fork spindle
- Modification - gearbox