Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Confort
- Current generation
- Dashboard
- Electrical harnesses
- Engine
- Equipment
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Glovebox
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear armrest
- Rear axle
- Rear door trim
- Rear doors
- Rear parcel tray
- Rear section
- Rear shock absorbers
- Roof panel
- Side structure
- Starting
- Steering
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 607 I
Step-by-step instructions on "Engine" for Peugeot 607 I (2000–2004). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Data - identification ancillary drive belt (EW12J4)
- Removing - refitting ancillary drive belt (ES9J4S)
- Data: conrods andhalf shells (ES9J4S)
- Data: crankshaft and bearing half-shells (ES9J4S)
- Data: pistons - little ends - piston rings (ES9J4S)
- Identification - data: pistons - little ends - piston rings (DW12TED4)
- Identification - data: crankshaft - connecting rod bearing shells - balance shafts (DW12TED4)
- Data: half shells (EW10J4)
- Data conrods (EW10J4)
- Identification - data crankshaft (EW10J4)
- Data - tightening torques: engine equipment (ES9J4S)
- Data: crankshaft - bearing shells - balance shafts (DW12TED4)
- Identification - data: crankshaft (EW12J4)
- Checks - removing - refitting - adjustment: balance shafts (EW12J4)
- Dismantling - refitting: conrods - pistons (ES9J4S)
- Matching: main shell bearings (ES9J4S)
- Removing - refitting: ancillary drive belt (DW12TED4)
- Data - identification pistons - piston rings (ES9J4S)
- Identification - data - tightening torques crankshaft - bearing shells (DW12TED4)
- Identification balance shafts (DW12TED4)
- Data conrods - connecting shells (DW12TED4)
- Identification - data pistons-gudgeon pins-rings (DW12TED4)
- Data: conrods (EW12J4)
- Data: half shells (EW12J4)
- Identification - data: pistons - piston rings - the piston shaft (EW12J4)
- Checks and adjustments: balancing shafts housing (EW12J4)
- Removing - refitting: counterbalance shaft (DW12TED4)
- Removing - refitting: ancillary drive belt (EW10J4, EW12J4)
- Removing - refitting: ancillary drive belt (ES9J4S) — variant 2
Timing gear
- Data: camshaft (ES9J4S)
- Data: camshaft (DW12TED4)
- Identification - data - tightening torques: camshaft (EW10J4)
- Adjustment: air gap (cylinder reference sensor) (DW12TED4)
- Identification - data - tightening torques: timing gear (ES9J4S)
- Identification - data - tightening torques timing gear (DW12TED4)
- Identification - data - tightening torques: timing gear (EW12J4)
- Data: camshaft (EW12J4)
- Timing check camshaft chain (DW12TED4)
- Removing - refitting: timing belt (ES9J4S)
- Removing - refitting: camshaft (EW12J4)
- Removing - refitting: variable timing camshaft hub (EW12J4)
- Removing - refitting: camshaft (DW12TED4)
- Removing - refitting: solenoid valve VTC (Variable Timing Camshaft) (ES9J4S)
- Removing - refitting: Variable Timing Camshaft (VTC) (ES9J4S)
- Removing - refitting: camshafts (ES9J4S)
- Removing - refitting: timing belt (DW12TED4)
- Removing - refitting: timing belt (with the engine removed) (DW12TED4)
- Removing - refitting camshaft (with the engine removed) (DW12TED4)
- Removing - refitting: timing belt (second assembly) (DW10ATED)
- Removing - refitting: timing belt (second assembly) (EW12J4)
- Removing - refitting: timing belt (first assembly) (EW12J4)
- Removing - refitting: solenoid valve VTC (Variable Timing Camshaft) (EW12J4)
- Modification: removal of the crankshaft pulley bolt (DW10ATED, DW12TED4)
- Modification: timing gear (DW10ATED)
Lubrication
- Removing - refitting: lower cover (EW12J4)
- Removing - refitting: lower cover (DW12TED4)
- Capacity of units
- Recommendations lubricants
- General: lubrication
- Capacity: engine oil
- Recommendations: oils for petrol engines
- Recommended engine oils (DIESEL)
- Data - tightening torques: lubrication (engine)
- Check oil pressure (EW12J4, DW12TED4)
- Check: oil pressure (With oil pressure switch)
- Check: oil pressure (Without oil pressure switch)
- Removing - refitting: oil pump (ES9J4S)
- Removing - refitting oil pump (with the engine removed) (DW12TED4)
- Suction draining (engine)
- Removing - refitting coolant/oil heat exchanger (engine) (ES9J4S)
- Replace: engine oil filter cartridge
- Maintenance: recommended ingredients, year 2006
Exhaust
Engine block
Cylinder head
- Data: valve seats and guides (ES9J4S)
- Data: valves and valve springs (ES9J4S)
- Data: cylinder head (ES9J4S)
- Data: cylinder head gasket (ES9J4S)
- Data: cylinder head bolts (ES9J4S)
- Data: valves and valve springs (DW12TED4)
- Identification - data: valve guides and seats (DW12TED4)
- Identification - data: cylinder head (DW12TED4)
- Identification - data - tightening torques: cylinder head (EW12J4)
- Data: cylinder head gasket (DW10ATED)
- Stripping-assembling: cylinder head (ES9J4S and ES9A engine) (ES9J4S)
- Stripping - re-assembling: cylinder head (DW12TED4)
- Identification - data - tightening torques: cylinder head (ES9J4S)
- Data valves and valve springs (EW10J4)
- Data valve guides - valve seats (EW10J4)
- Identification - data - tightening torques: cylinder head (EW10J4)
- Identification - data cylinder head (DW12TED4) — variant 2
- Data valves and valve springs (DW12TED4) — variant 2
- Data valve seats and guides (DW12TED4)
- Identification - data: cylinder head (EW12J4)
- Data: seats - valve guides (EW12J4)
- Data: cylinder head gasket (EW12J4)
- Data: cylinder head bolts - cylinder head tightening (EW12J4)
- Removing - refitting: cylinder head (DW12TED4)
- Removing - refitting: cylinder head (EW12J4)
- Removing - refitting: cylinder head cover (DW12TED4)
- Removing - refitting cylinder head cover (EW10J4)
- Stripping - re-assembling: cylinder head (EW12J4)
- Overhaul cylinder head (EW10J4)
- Data: valves and valve springs (EW12J4)
Cooling system
- Maintenance: fluids recommendation
- Identification - data: cooling system (EW12J4, DW12TED4, ES9J4S)
- Capacity: cooling system
- Removing - refitting: coolant pump
- Removing - refitting thermostat (ES9J4S)
- Removing - refitting: coolant pump — variant 2
- Removing - refitting coolant pump (DW12TED4)
- Removing - refitting: coolant pump — variant 3
- Drain and refill - refilling - bleeding: cooling system
- Modification: new coolant
Air and fuel supply
- Removing - refitting: fuel gauge sender unit
- Removing - refitting: fuel filter (DW12TED4)
- Removing - refitting: lower manifold (ES9J4S)
- Removing - refitting fuel filter (EW12J4, ES9J4S)
- Removing - refitting: intake air distributor (EW12J4)
- Removing - refitting: inlet manifold (ES9J4S)
- Check: fuel additive circuit
- Removing - refitting: additive reservoir (DW12TED4, DW10ATED)
- Removing - refitting: additive injector (DW12TED4, DW10ATED)
- Refilling: additive reservoir (DW12TED4, DW10ATED)
- Modification: particle filter additive
- Removing - refitting: fuel tank
- Removing - refitting: fuel filler flap
- Charging procedure: starting batteries
Emission control
- Removing - refitting EGR valve (DW12TED4)
- Operations to be carried out on the particulate emission filter with 80 000 Km (EOLYS DPX42 additive) or with 120 000 Km (EOLYS 176 additive) or when the system is clogged (DW10ATED, DW12TED4)
- Modification: oxygen sensor
- Modification: particle filter additive - frequency of service operations (DW10ATED, DW12TED4)
- Frequency of service operations