ECU information available
Actuator test: no OK
Measure parameters: no OK
Checks to be carried out if fault is present
| conditions under which the fault appears | conditions for checking checks to be made |
|---|---|
| control unit not configured | configure the ECU |
Contents
Wiring diagrams Section: Power unit- Tightening torques: DW8B engine type (DW8B)
- Tightening torques: engine assembly mountings - gearbox (TU5JP4)
- Tightening torques: TU5JP4 / BE engine type (TU5JP4)
- Checking and setting values: ET3J4 engine type (ET3J4)
- Checking and adjusting values: TU1 engine type (TU1JP)
- Checking and adjusting values: DV4TD - DV4TED engine type (DV4TD)
- Checking and adjusting values: DV6A - DV6AU - DV6B - DV6BU - DV6TED4 engine type (DV6TED4)
- Checking and adjusting values: DW8 engine type (DW8B, DW8)
- Checking and adjusting values: EW7 - EW10 - EW12 engines (EW10J4)
- Checking and adjusting values: engine types DW10TD - DW10UTD - DW10ATED4 (DW10TD)
- Checking and adjusting values: TU3 engine type (TU3JP, TU3AF, TU3A)
- Checking and adjusting values: TU5 engine type (TU5JP, TU5JP4, 1.6 i 100)
- Identification, data, tightening torque(s) (TU) engines (not TU5J4)
- Presentation: engine (DW8)
- Presentation: engine (DV4TD)
- Identification - data - tightening torques: engine (DV4TD)
- Data: injector carrier seals (DW10TD)
- Identification: engine (DW10TD)
- Identification engine (EW10J4)
- Identification - data - tightening torques: engine (TU1JP, TU3JP)
- EW10 engine introduction
- Engine introduction DW10 (DW10TD)
- Presentation: engine (EW10J4)
- EW10 engine introduction — variant 2
- Presentation: engine (TU5JP4)
- Identification: engine (DV4TD)
- Identification - data: injector carrier seals (DV4TD)
- Data - tightening torques: engine (EW10J4S)
- Identification - data - tightening torques: power unit (EW10J4S)
- Identification - data: engine (ET3J4)
- Identification - data - tightening torques: power train mountings (ET3J4)
- Identification - tightening torques: power train mountings (DV6TED4)
- Identification: DV4TED4, DV6ATED4, DV6B and DV6TED4 engines (DV6TED4)
- Tightening torques: DV4TD - DV4TED engines (DV4TD)
- Identification: engine (TU3AF, TU5JP, TU3A, TU3JP, TU5JP4, 1.6 i 100, TU5JP4G, TU1JP)
- Tightening torques: tu engines (8 valves) (TU3AF, TU3JP, TU3A, TU1JP)
- Identification: tooling (engine reconditioning) (1.6 i 100, TU3JP, TU5JP4, TU5JP, TU1JP, TU5JP4G, TU3AF, TU3A)
- Identification - data: engine (EW10J4)
- Identification - data: engine (TU3AF)
- Tightening torques: power train mountings (TU3AF)
- Tightening torques: DV6 16 S (EURO 4) engines (DV6TED4)
- Identification - data: engine (EW10J4, EW10J4S)
- Tightening torques: EW10J4 - EW10J4S - EW10A - EW10D engines (EW10J4S, EW10J4)
- Tightening torques: engine (TU3JP, TU5JP, TU1JP)
- Removing - refitting: engine - gearbox (TU5JP4)
- Removing - refitting: power unit (EW10J4)
- Removing - refitting: power unit (DW8)
- Refitting: engine (cylinder block) (DW10TD)
- Removing - refitting: power unit (DW10TD)
- Removing - refitting: power unit (1.0 i)
- Dismantling: engine (DW8B)
- Refitting: engine (DW8B)
- Removing - refitting: power unit (DV4TD)
- Removing - refitting: power unit (TU5JP4)
- Removing - refitting: power unit (EW10J4S)
- Removing - refitting: power unit (DV6TED4)
- Refitting: engine (cast iron cylinder block) (TU1JP, TU3AF, TU3JP, TU3A)
- Dismantling: engine (TU3JP, TU3AF, TU3A, TU1JP)
- Refitting: engine (aluminium block) (TU1JP, TU3JP)
- Removing - refitting: engine - gearbox (TU3AF)
- Dismantling: engine (DV6TED4)
- Refitting: engine (DV6TED4)
- Refitting: engine (EW10J4, EW10J4S)
- Dismantling: engine (EW10J4, EW10J4S)
- Dismantling: engine (TU3JP, TU1JP, TU5JP)
- Overhaul: engine
- Overhaul: engine — variant 2
- Overhaul: engine — variant 3
- Overhaul: engine — variant 4
- Overhaul: engine — variant 5
- Overhaul: engine — variant 6
- Overhaul: engine type EW10j4 - EW10J4S - EW10A (EW10J4, EW10J4S)
- Safety recommendations: instructions for coupling the fuel pipe on the injection rail
- Fitting: engine on stand (DW8B)
- Fitting: engine on stand (EW10J4)
- Fitting: engine on stand (TU3AF, TU5JP4, TU3A, TU5JP, TU1JP, TU3JP, TU5JP4G)
- Fitting: engine on stand (EW10J4S, EW10J4)
- Dismantling - stripping: engine (DW10TD)
- Dismantling: engine (DV4TD)
- Stripping: engine (DV4TD)
- Re-assembling: engine
- Refitting: engine (DV4TD)
- Refitting: engine (TU5JP4)
- Re-assembling: engine — variant 2
- Re-assembling: engine — variant 3
- Stripping-assembling: (EW10J4) engine (EW10J4)
- Re-assembling: engine — variant 4
- Stripping: engine (EW10J4S)
- Modification: CTG tension meters for the new DW engines (DW10TD, DW8, DW8B)
- Modification: CTG tension meters for the new DW engines (DW8, DW10TD, DW8B)
- Removing - refitting: fuel high pressure regulator on fuel high pressure pump (DW10TD)
- Modification: engine (DW8)
- Bleeding: fuel supply system (DW10TD)
- Modification: engine (EW10J4S, EW10J4)
- Removing - refitting: power unit
- Refitting: aluminium cylinder block (TU5JP, TU3JP, TU1JP, TU5JP4)
- Re-assembling: engine — variant 5
- Re-assembling: engine — variant 6
- Stripping engine (EW10J4)
- Stripping: engine (TU5JP4)
- Dismantling: engine (TU5JP4)
- Stripping: engine (ET3J4)
- Dismantling: engine (ET3J4)
- Refitting: engine (cylinder block) (ET3J4)
- Re-assembling: engine — variant 7
- Refitting: engine (cylinder head) (DW10TD)
- Dismantling: cylinder head (TU5JP4)
- Check: end of compression pressures (DW10TD)
- Check: end of compression pressures (DV4TD, DV6TED4)
- Refitting: engine (timing gear - high pressure fuel pump) (DW10TD)
- Check: oil tightness of the engines and gearboxes
- Suction draining: engine
- Suction draining: engine — variant 2
- Capacity: engines
- General notes on LPG
- General notes on LPG — variant 2
- Operating methods: (engine DV6TED4) hdi direct injection system (BOSCH EDC16C3) (Summary) (DV6TED4)
- Operating methods: TU3A engine - injection system (SAGEM J34P) (Summary) (TU3A)
- Operating methods: (engine DV6TED4 FAP) hdi direct injection system (BOSCH EDC16C34) (Summary) (DV6TED4)
- Safety related to LPG (liquid petroleum gas)
- Safety related to LPG (liquid petroleum gas) — variant 2
- Special precautions to be taken when carrying out work
- Special precautions to be taken when carrying out work — variant 2
- Operation of the safety solenoid valve
- Operation of the safety solenoid valve — variant 2
- General: HDI direct injection system (BOSCH EDC 16 C3) (DV6TED4)
- Function: air supply (BOSCH EDC 16 C3) (DV6TED4)
- Function: fuel supply (BOSCH EDC 16 C3) (DV6TED4)
- Function: engine cooling integral to the injection ECU (FRIC) (BOSCH EDC 16 C3) (DV6TED4)
- Function: injection MAGNETI MARELLI 6LP2 (ET3J4)
- Function: pre-postheating (BOSCH EDC 16 C3) (DV6TED4)
- Function: exhaust gas recycling (BOSCH EDC 16 C3) (DV6TED4)
- Function: air conditioning cooling requirement (BOSCH EDC 16 C3) (DV6TED4)
- Presentation: (BOSCH EDC 16 C3) direct diesel injection ECU (DV6TED4)
- Maintenance: injection system BOSCH EDC 16 C3 (DV6TED4)
- General: HDI direct injection system (BOSCH EDC 16 C34) (DV6TED4)
- Function: fuel supply (BOSCH EDC 16 C34) (DV6TED4)
- Function: air supply BOSCH EDC 16 C34 (DV6TED4)
- Function: engine cooling integral to the injection ECU (FRIC) (BOSCH EDC 16 C34) (DV6TED4)
- Function: air conditioning cooling requirement (BOSCH EDC 16 C34) (DV6TED4)
- Function: pre-postheating (BOSCH EDC 16 C34) (DV6TED4)
- Maintenance: injection system BOSCH EDC 16 C34 (DV6TED4)
- Function: exhaust gas recycling (BOSCH EDC 16 C34) (DV6TED4)
- Function: fuel additive function (EAS 200) (DV6TED4)
- Function: particulate filter regeneration (BOSCH EDC 16 C34)
- Function: particulate filter regeneration (BOSCH EDC 16 C34) — variant 2
- Phases of operation: fuel additive system (MAGNETI MARELLI EAS 200) (DV6TED4)
- Function: ignition system (TU3A)
- Function: fuel vapour recycling (canister) (TU3A)
- General - presentation: injection j34p (TU3A)
- General synopsis: injection system j34p (TU3A)
- Function: air supply (TU3A)
- Function: fuel supply (TU3A)
- Maintenance: injection system J34P (TU3A)
- Function: injection (TU3A)
- Function: engine cooling incorporated in the injection ECU (TU3A)
- Function: cooling requirement for the air conditioning (TU3A)
- Foreword (TU3JP)
- Foreword
- Operation of the expansion/relief valve
- Operation of the expansion/relief valve — variant 2
- Operation of the distributor
- Operation of the distributor — variant 2
- Operation of the differential pressure sensor
- Operation of the differential pressure sensor — variant 2
- Description and operation of the gas injection
- Description and operation of the gas injection — variant 2
- Operation of the LPG system
- Operation of the LPG system — variant 2
- Principles of operation
- Principles of operation — variant 2
- Function: injection system (DW8B)
- Function: injection system
- Function: pre-postheating
- Function: pre-post heating
- Advance regulation function
- Advance regulation function — variant 2
- Function: exhaust gas recycling
- Function: exhaust gas recycling — variant 2
- Function: engine cooling
- Function: engine cooling system
- Help in diagnosis
- Help in diagnosis — variant 2
- Identification - data: petrol/natural gas (CNG) dual fuel system (TU5JP4G)
- Adapter terminals: 128-way - connections SICMA2
- Adapter terminals: 128-way - connections SICMA2 — variant 2
- Synopsis: LPG ECU (TU3JP)
- Summary of operation: LPG ECU (TU3JP)
- Identification of faults
- Identification of faults — variant 2
- General
- General — variant 2
- Data: injector fixing fork support pin (DW10TD)
- Identification - data: injector fixing fork support pin (DV4TD)
- Identification - data - tightening torques: injection (DV6TED4)
- Identification - data - tightening torques: injection (second assembly) (DV6TED4)
- Identification - data - tightening torques: injection (second assembly) (DV4TD)
- Identification - data - tightening torques: fuel system (TU3JP, TU5JP4)
- Check: fuel high pressure supply circuit (BOSCH assembly) (DV4TD, DW10TD, DV6TED4)
- Check: fuel supply system (high pressure) (SIEMENS assembly) (DV4TD)
- Checking for leaks: CNG supply circuit (TU5JP4G)
- Check: CNG supply pressure (TU5JP4G)
- Check: engine speed sensor function
- Check: engine speed sensor function — variant 2
- Check: cylinder reference sensor function
- Check: cylinder reference sensor function — variant 2
- LPG engine control system
- LPG engine control system — variant 2
- Check: diesel pressure sensor function
- Check: diesel pressure sensor function — variant 2
- Check: diesel pressure sensor supply function
- Check: diesel pressure sensor supply function — variant 2
- Check: diesel pressure sensor/diesel pressure regulator consistency function
- Check: diesel pressure sensor/diesel pressure regulator consistency function — variant 2
- Check: battery voltage function
- Check: battery voltage function — variant 2
- Check: accelerator pedal sensor function 1
- Check: accelerator pedal sensor function 1 — variant 2
- Check: accelerator pedal sensor supply function
- Check: accelerator pedal sensor supply function — variant 2
- Check: accelerator pedal sensor function 2
- Check: accelerator pedal sensor function 2 — variant 2
- Check: fuel temperature sensor function
- Check: fuel temperature sensor function — variant 2
- Check: inlet air thermistor function
- Check: inlet air thermistor function — variant 2
- Check: atmospheric pressure sensor function
- Check: atmospheric pressure sensor function — variant 2
- Check: air flow meter function
- Check: air flow meter function — variant 2
- Check: vehicle speed sensor function
- Check: vehicle speed sensor function — variant 2
- Check: EGR solenoid valve function
- Check: EGR solenoid valve function — variant 2
- Check: function stabilisation of 5 V supply to sensors
- Check: function stabilisation of 5 V supply to sensors — variant 2
- Check: function EGR butterfly solenoid valve (emission control L4)
- Check: function EGR butterfly solenoid valve (emission control L4) — variant 2
- Check: Heating circuit heater functions
- Check: Heating circuit heater functions — variant 2
- Check: pre/post heat relay function
- Check: pre/post heat relay function — variant 2
- Check: 3rd piston deactivator function
- Check: 3rd piston deactivator function — variant 2
- Check: ignition controlled + supply to control unit (DW10TD)
- Check: ignition controlled +ve supply to control unit (DW10TD)
- Check: injector 1 function
- Check: injector 1 function — variant 2
- Check: injector 2 function
- Check: injector 2 function — variant 2
- Check: injector 3 function
- Check: injector 3 function — variant 2
- Check: injector 4 function
- Check: injector 4 function — variant 2
- Check: injectors supply cut-off test function
- Check: injectors supply cut-off test function — variant 2
- Check: FRIC (cooling function integral with the ECU)
- Check: FRIC (cooling function integral with the ECU) — variant 2
- Check: vehicle cruise control switch function
- Check: vehicle cruise control switch function — variant 2
- Check: function - pre-heater warning lamp (DW10TD)
- Check: function - pre-heat warning lamp (DW10TD)
- Check: fuel pressure regulator function
- Check: fuel pressure regulator function — variant 2
- Check: function - diagnostic warning lamp (DW10TD)
- Check: function - diagnostic warning light (DW10TD)
- Check: clutch switch function
- Check: clutch switch function — variant 2
- Check: function - double relay control
- Check: function - double relay control — variant 2
- Check: air conditioning cut-off control function
- Check: air conditioning cut-off control function — variant 2
- Check: circuit function TL 4226
- Check: circuit function TL 4226 — variant 2
- Check: low pressure fuel pump supply function
- Check: low pressure fuel pump supply function — variant 2
- Check: brake switch function
- Check: brake switch function — variant 2
- Check: function - fan assembly high speed control (DW10TD)
- Check: function - fan assembly low speed control
- Check: function - fan assembly low speed control — variant 2
- Check: function - coolant temperature warning lamp
- Check: function - coolant temperature warning lamp — variant 2
- Check: function - external sensor(s) supply
- Check: function - external sensor(s) supply — variant 2
- Check: function - noise on needle lift
- Check: function - noise on needle lift — variant 2
- Check: ECU function - EPROM memory
- Check: ECU function - EPROM memory — variant 2
- Check: atmospheric pressure sensor function — variant 3
- Check: atmospheric pressure sensor function — variant 4
- Check: engine speed sensor function — variant 3
- Check: engine speed sensor function — variant 4
- Check: vehicle speed sensor function — variant 3
- Check: vehicle speed sensor function — variant 4
- Check: needle lift signal consistency function
- Check: needle lift signal consistency function — variant 2
- Check: function EGR solenoid valve control
- Check: function EGR solenoid valve control — variant 2
- Check: function - pre-heat relay control
- Check: function - pre-heat relay control — variant 2
- Check: fan relay control function 1
- Check: fan relay control function 1 — variant 2
- Check: fan relay control function 2
- Check: fan relay control function 2 — variant 2
- Check: function - needle lift correlation in relation to the engine speed
- Check: function - needle lift correlation in relation to the engine speed — variant 2
- Check: function - intake air flow (not 206)
- Check: function - intake air flow (not 206) — variant 2
- Check: function - EGR throttle diagnostics
- Check: function - EGR throttle diagnostics — variant 2
- Check: function - EGR butterfly solenoid valve
- Check: function - EGR butterfly solenoid valve — variant 2
- Check: function - advance regulation solenoid valve
- Check: function - advance regulation solenoid valve — variant 2
- Check: cooling function
- Check: cooling function — variant 2
- Check: needle lift lost function
- Check: needle lift lost function — variant 2
- Check: function - loss of engine speed signal
- Check: function - loss of engine speed signal — variant 2
- Check: throttle potentiometer function
- Check: throttle potentiometer function — variant 2
- Check: function - pre-postheating
- Check: function - pre-post heating
- Check: advance regulation function
- Check: advance regulation function — variant 2
- Check: EGR regulation function
- Check: EGR regulation function — variant 2
- Check: function - ECU supply relay
- Check: function - ECU supply relay — variant 2
- Check: function - air conditioning cut-off relay
- Check: function - air conditioning cut-off relay — variant 2
- Check: function - engine speed output
- Check: function - engine speed output — variant 2
- Check: function - configuration
- Check: function - configuration — variant 2
- Check: function - air temperature (not 206)
- Check: function - air temperature (not 206) — variant 2
- Check: battery voltage function — variant 3
- Check: battery voltage function — variant 4
- Check: coolant thermistor function
- Check: coolant thermistor function — variant 2
- Check: coolant temperature warning light function
- Check: coolant temperature warning light function — variant 2
- Check: diagnostic warning light control function
- Check: diagnostic warning light control function — variant 2
- Check: function - pre-heater warning lamp
- Check: function - pre-heat warning lamp
- Check: condenser voltage function 1
- Check: condenser voltage function 1 — variant 2
- Check: condenser voltage function 2
- Check: condenser voltage function 2 — variant 2
- Diesel temperature sensor check
- Diesel temperature sensor check — variant 2
- Check: fuel supply circuit pressure (TU3AF)
- Tightening: CNG supply unions (TU5JP4G)
- Removing - refitting: CNG injectors (TU5JP4G)
- Removing - refitting: CNG injector distributor (TU5JP4G)
- Removing - refitting: CNG pressure filter (TU5JP4G)
- Depressurizing the system: CNG supply circuit (TU5JP4G)
- Repressurising: CNG supply circuit (TU5JP4G)
- Removing - refitting: high pressure CNG pipes (TU5JP4G)
- Removing - refitting: high pressure fuel sensor (DV6TED4)
- Removing - refitting: high pressure fuel sensor (DV4TD)
- Removing - refitting: air pump (TU3JP)
- Removal - refitting: air pump (TU3JP)
- Removing - refitting: fuel pump (DW8)
- Removing - refitting: high pressure fuel pump (DW10TD)
- Removing - refitting: fuel high pressure common injection rail (DW10TD)
- Removing - refitting: injectors (DW10TD)
- Removing - refitting: injectors (1.0 i)
- Removing - refitting: compact coil block (1.0 i)
- Removing - refitting: integral intake system (DV4TD)
- Removing - refitting: diesel injectors (DV4TD)
- Removing - refitting: fuel high pressure common injection rail (DV4TD)
- Removing - refitting: high pressure fuel pump (DV4TD)
- Removing - refitting: injectors (TU5JP4)
- Removing - refitting: inlet manifold (ET3J4)
- Removing - refitting: injectors (ET3J4)
- Removing - refitting: fuel high pressure common injection rail (DV6TED4)
- Removing - refitting: high pressure fuel pump (DV6TED4)
- Removing - refitting: diesel injector (DV6TED4)
- Removing - refitting: high pressure fuel pump (second assembly) (DV4TD)
- Removing - refitting: high pressure fuel pump (second assembly) (DV6TED4)
- Removing - refitting: double inlet air doser unit (DV6TED4)
- Removing - refitting: inlet manifold (TU3AF)
- Removing - refitting: injector (TU3AF)
- Drain - refill: fuel tank
- Overhaul: injectors (DW8)
- Cleaning: unions on the high pressure fuel direct injection rail (DW10TD)
- Cleaning: unions on the high pressure fuel direct injection rail (DV4TD)
- Cleaning: unions on the high pressure fuel direct injection rail (DV6TED4)
- Safety recommendations: petrol/natural gas (CNG) dual fuel system (TU5JP4G)
- Precautions to be taken
- Precautions to be taken — variant 2
- Precautions to be taken — variant 3
- Precautions to be taken — variant 4
- Precautions to be taken: diesel injection
- Precautions to be taken: diesel injection — variant 2
- Setting up the test equipment
- Setting up the test equipment — variant 2
- Analysis: results
- Analysis: results — variant 2
- Analysis: results — variant 3
- Analysis: results — variant 4
- Modification: turbocharger lubrication pipe banjo bolt (DV6TED4, DV4TD)
- Modification: high pressure pump (new assembly) (DV6TED4, DV4TD)
- 206 - 307: EW10J4S engine - 307 - 407: DW10BTED4 engine - supersedes Info Flash no. 467-B (not issued in U.K.) (EW10J4S)
- Schematic diagram
- Wiring diagrams
- Identification - data: ignition system (ET3J4)
- Identification - data: ignition system (TU3JP)
- Classification: injector holders
- Classification: injector holders — variant 2
- Removing - refitting: injectors (DW8)
- Modification: Accelerator pedal sensor: not defined (DW10TD, TU5JP4)
- Emission control: EURO 3 - EOBD
- Identification: engine oil filter cartridge
- Removing - refitting: power unit (ET3J4)
- Replace: external temperature sensor
- Information: fault code P0235 (engine ECU)
- Information: fault code P0120 (engine ECU) (DV6TED4)
- Information: fault code P2120 (engine ECU) (DV6TED4)
- Information: fault code P2111 (engine ECU) (DV6TED4)
- Information: fault code P1490 (engine management ECU) (DV6TED4)
- Information: fault code P0460 (engine ECU) (DV6TED4)
- Information: fault code P1435 (engine management ECU) (DV6TED4)
- Table: fault codes - motorised throttle housing engine TU5JP4 (BOSCH ME7.4.5) (TU5JP4)
- Table: fault codes - motorised throttle housing TU3A (VALEO J34P) engine (TU3A)
- Help in diagnosis: variable geometry turbocharger - engine type DV6 PEF (BOSCH) (Summary) (DV6TED4)
- Help in diagnosis: variable geometry turbocharger - DV6 engine type without particle filter (BOSCH) (Summary) (DV6TED4)
- Help in diagnosis: motorised throttle housing (TU5JP4, TU3A)
- Conditions for working on the diesel circuit: BOSCH system
- Cleaning and refitting conditions: engine - cylinder head
- Operating conditions: diesel fuel circuit (DV4TD)
- Operating conditions: diesel fuel circuit (DV6TED4)
- Operating conditions: diesel fuel circuit (BOSCH system) (DV4TD)
- Tooling: engine (DW10TD)
- Tooling: (HDI) engine (DW10TD)
- Tooling engine (EW10J4)
- Tooling: engine (TU5JP4)
- Tooling: ET3J4 engine (ET3J4)
- Presentation: engine tools DV6 and DV4 16 valve types (DV6TED4, DV4TD)
- Presentation: engine tool (EW10J4, EW10J4S)
- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Current generation
- Dashboard
- Driver information
- Electrical harnesses
- Engine
- Equipment
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Glovebox
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Noises and vibrations
- Other
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear door trim
- Rear doors
- Rear parcel tray
- Rear seats
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping