Contents Wiring diagrams Section: Diesel Engine All sections

Recommended Torque Values Opel Sintra I

Nm
Cover to balancer shaft unit8
Starter to cylinder block45
Balancer shaft unit to cylinder block
Exhaust manifold to turbocharger30
Exhaust manifold to cylinder head22
Battery tray to body10
Vibration damper (ribbed V�belt tensioner) to auxiliary mounting bracket20
Vibration damper to ribbed V�belt tensioner23
Cover to oil filter housing20 - 25
Balancer shaft unit cover to housing20 + 30�
Oil pump cover to timing case8
Nm
Timing case cover to timing case6
Suspension turret strut to body47
Torque support to main bracket53
Vibration damper to crankshaft150 + 45� + 15�
Power steering pump high pressure line to power steering pump28
Duplex chain tensioner to timing case60
Dynamic oil level control to oil pan8
Upper part of intake manifold to lower part of intake manifold8
Lower part of intake manifold to cylinder head22
Injection pipe to injection pump30
Injection pipe to injector extensions30
Injection pump to cylinder block25
Nm
Guide rail to balancer shaft unit9
Duplex timing chain guide rail to cylinder block8
Simplex timing chain guide rail to cylinder head8
Coolant temperature sender unit to thermostat housing10
Alternator to alternator bracket (coolant flange)35
Alternator to cylinder block/timing case35
Glow plug to cylinder head10
Torque support main bracket to gearbox53
Torque support main bracket to cylinder block53
Radiator module bracket to front crossmember10
Torque support bracket to front crossmember26
Nm
Alternator bracket (coolant flange) to cylinder head20
Fuel pipe bracket to torque support main bracket10
Hood lock retainer to front crossmember25
Crankshaft position sensor to cylinder block8
Refrigerant line (rear) to accumulator/dehydrator (threaded connection)47
Refrigerant line (side) to accumulator/dehydrator (block fitting)16
Refrigerant lines to compressor30
Refrigerant line (upper) to condenser (block fitting)16
Refrigerant line (lower) to condenser (threaded connection)27
Ribbed V�belt tensioner to auxiliary mounting bracket42
Sprocket to balancer shaft unit90 + 30�
Nm
Chain tensioner balancer shaft unit9
Locking bolt to steering column intermediate shaft45
Fuel pipes to injection pump25
Coolant pump to timing case20
Coolant pipe to torque support main bracket and gearbox10
Crankshaft bearing cap to cylinder block90 + 60� + 15�
Air cleaner housing lower part to body10
Exhaust gas recirculation solenoid to bracket4
Boost pressure control solenoid to bracket4
Solenoid switch�over valve to bracket4
Engine damping block (left) to gearbox53
Engine damping block (right) to oil pan58
Nm
Engine damping block to front axle body53
Hood contact switch to front crossmember8
Engine lifting bracket to cylinder head20
Camshaft bearing cap to cylinder head15
Camshaft pulley to camshaft90 + 60� + 30�
Oil drain plug to oil pan10
Oil pressure control valve to timing case60
Oil pressure switch to cylinder block30
Oil filter housing to cylinder block20
Turbocharger oil return line to turbocharger8
Turbocharger oil return line to cylinder block20
Oil intake pipe to oil pan8
Oil splash nozzle to cylinder block22
Nm
Oil supply line to turbocharger20
Turbocharger oil supply line to cylinder block20
Oil pan to gearbox housing43
Oil pan to timing case20
Oil pan to cylinder block20
Con�rod bearing cap to con�rod35 + 45� + 15�
Pulley to coolant pump20
Flywheel to crankshaft45 + 30� + 15�
Boost pressure sensor to upper part of intake manifold8
Coolant temperature sensor to thermostat housing or cylinder head18
Simplex injection pump sprocket to injection pump28
Simplex chain tensioner to cylinder head60
Nm
Timing case to cylinder block20
Timing chain tensioning rail to cylinder block20
Exhaust manifold strut to exhaust manifold and cylinder block25
Thermostat housing to cylinder head8
Injector extensions to cylinder head
Pressure relief valve to timing case45
Bypass manifold to turbocharger30
Vacuum diaphragm unit to lower part of intake manifold8
Vacuum pump to cylinder head8
Compressor to auxiliary mounting bracket20
Front axle body to chassis (rear fastening bolts)180
Front axle body to chassis (front fastening bolts)180
Nm
Heat exchanger to oil filter housing20
Accelerator pedal assembly to bulkhead on LHD vehicles10
Accelerator pedal assembly to bulkhead on RHD vehicles10
Intermediate shaft to steering gear spindle45
Cylinder head to timing case10 + 20 + 30� + 5�
Cylinder head to cylinder block25 + 65� + 65� + 65� + 65� + 15�
Cylinder head cover to cylinder head8