WINDOW GLASS INSTALLATION
| CAUTION | Do not apply primer on the adhesion surface, as adhesion may be reduced. |
Scheme 1
>> A << WINDSHIELD SPACER/GLASS STOPPER/WINDSHIELD UPPER MOLDING/WINDSHIELD SIDE MOLDING INSTALLATION
| CAUTION | Leave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts. |
Scheme 2
Scheme 3
- Use 3M™ AAD Part number 8906 or equivalent to degrease the inside and outside of the windshield glass and the body flanges.
- Install the windshield spacer and glass stoppers to the specified positions so that there are no adrift or warped surfaces inside the windshield glass.
- Install the adhesive tape (double-sided tape) to the windshield glass.
- Install the windshield molding and front deck garnish retainer to the windshield glass.
Scheme 4
Scheme 5
- When replacing the windshield glass, temporarily set the windshield glass against the body, and place a mating mark on the windshield glass and body. CAUTION: The primer strengthens the adhesive, so be sure to apply it evenly around the entire circumference. However, a too thick application will weaken the adhesive. Do not touch the coated surface. Do not apply the primer on the remaining adhesive because of weakening the adhesive.
- Soak a sponge in the primer, and apply evenly to the windshield glass and the body in the specified places.
- Allow the windshield glass to dry for at least 3 minutes after applying primer.
- Fill a sealant gun with adhesive. Then apply the adhesive evenly around the windshield glass within 30 minutes after applying the primer. NOTE: Cut the tip of the sealant gun nozzle into a V shape to simplify adhesive application.
- Align the mating marks on the windshield glass and the body, and lightly press the windshield glass evenly so that it adheres completely.
- Use a spatula or similar tool to remove any excessive adhesive. Clean the surface with 3M™ AAD Part number 8906 or equivalent. Avoid moving the vehicle until the adhesive sets. CAUTION: Do not move the vehicle unless absolutely necessary. When testing for water leakage, do not apply strong water pressure.
- Wait 30 minutes or more, and then test for water leakage.
Scheme 6
Scheme 7
<< A >> REAR WINDOW GLASS REMOVAL
Remove the rear window glass using the same procedures as for the windshield glass (Refer to WINDSHIELD ).
Note. Use a piano wire to remove the rear window glass.
>> A << FASTENER/REAR WINDOW SPACER/GLASS STOPPER/REAR WINDOW UPPER DAM/REAR WINDOW SIDE DAM INSTALLATION
| CAUTION | Leave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts. |
Scheme 8
Scheme 9
Scheme 10
- Use 3M™ AAD Part number 8906 or equivalent. to degrease the inside and outside edges of the rear window glass and the surface of the body flange.
- Install the fastener, rear window spacers, and glass stoppers to the specified positions so that there are no adrift or warped surfaces inside the rear window glass.
- Install the fasteners to the specified positions on the body flange.
- Install the rear window upper dam and side dam to the rear window glass.
>> B << REAR WINDOW GLASS INSTALLATION
- Apply the primer and adhesive.
- Install the rear window glass in the same way as for the windshield glass installation (Refer to «WINDSHIELD»(ref-592680-S36309957222014011000000) ).
Scheme 11
Scheme 12
<< A >> REAR FLOOR WIRING HARNESS REMOVAL
- Cut the tape that is wrapped around the rear floor wiring harness and clip with a knife or a similar tool. Then, remove the rear floor wiring harness.
- Remove the rear floor wiring harness from the liftgate.
<< B >> LIFTGATE WINDOW GLASS REMOVAL
Remove the liftgate window glass by the same procedures as for the windshield glass (Refer to WINDSHIELD ).
Note. Use a piano wire to remove the liftgate window glass.
Scheme 13
>> A << LIFTGATE DAM/GLASS STOPPER/FASTENER INSTALLATION
| CAUTION | Before the next operation, leave the decreased parts for 3 minutes or more to dry. Do not touch the degreased parts. |
Scheme 14
- Use 3M™ AAD Part number 8906 or equivalent to degrease the inside circumference of the liftgate window glass and the liftgate flanges.
- Install the liftgate dam, glass stopper, and fastener to the specified position.
- Install the fasteners to the specified positions on the liftgate flange.
Scheme 15
- Apply the primer and adhesive.
- Install the liftgate window glass by the same procedures as for the windshield glass (refer to «WINDSHIELD»(ref-592680-S36309957222014011000000) ).