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Window Glass - Lancer: Removal & Installation Mitsubishi Lancer X рестайлинг

Windows 15 illustrations ~663 words

WINDOW GLASS INSTALLATION

CAUTIONDo not apply primer on the adhesion surface, as adhesion may be reduced.

Scheme 1

Scheme 1

>> A << WINDSHIELD SPACER/GLASS STOPPER/WINDSHIELD UPPER MOLDING/WINDSHIELD SIDE MOLDING INSTALLATION

CAUTIONLeave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts.

Scheme 2

Scheme 2

Scheme 3

Scheme 3
  1. Use 3M™ AAD Part number 8906 or equivalent to degrease the inside and outside of the windshield glass and the body flanges.
  2. Install the windshield spacer and glass stoppers to the specified positions so that there are no adrift or warped surfaces inside the windshield glass.
  3. Install the adhesive tape (double-sided tape) to the windshield glass.
  4. Install the windshield molding and front deck garnish retainer to the windshield glass.

Scheme 4

Scheme 4: >> B << WINDSHIELD GLASS INSTALLATION

Scheme 5

Scheme 5
  1. When replacing the windshield glass, temporarily set the windshield glass against the body, and place a mating mark on the windshield glass and body. CAUTION: The primer strengthens the adhesive, so be sure to apply it evenly around the entire circumference. However, a too thick application will weaken the adhesive. Do not touch the coated surface. Do not apply the primer on the remaining adhesive because of weakening the adhesive.
  2. Soak a sponge in the primer, and apply evenly to the windshield glass and the body in the specified places.
  3. Allow the windshield glass to dry for at least 3 minutes after applying primer.
  4. Fill a sealant gun with adhesive. Then apply the adhesive evenly around the windshield glass within 30 minutes after applying the primer. NOTE: Cut the tip of the sealant gun nozzle into a V shape to simplify adhesive application.
  5. Align the mating marks on the windshield glass and the body, and lightly press the windshield glass evenly so that it adheres completely.
  6. Use a spatula or similar tool to remove any excessive adhesive. Clean the surface with 3M™ AAD Part number 8906 or equivalent. Avoid moving the vehicle until the adhesive sets. CAUTION: Do not move the vehicle unless absolutely necessary. When testing for water leakage, do not apply strong water pressure.
  7. Wait 30 minutes or more, and then test for water leakage.

Scheme 6

Scheme 6: REMOVAL AND INSTALLATION

Scheme 7

Scheme 7

<< A >> REAR WINDOW GLASS REMOVAL

Remove the rear window glass using the same procedures as for the windshield glass (Refer to WINDSHIELD ).

Note. Use a piano wire to remove the rear window glass.

>> A << FASTENER/REAR WINDOW SPACER/GLASS STOPPER/REAR WINDOW UPPER DAM/REAR WINDOW SIDE DAM INSTALLATION

CAUTIONLeave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts.

Scheme 8

Scheme 8

Scheme 9

Scheme 9

Scheme 10

Scheme 10
  1. Use 3M™ AAD Part number 8906 or equivalent. to degrease the inside and outside edges of the rear window glass and the surface of the body flange.
  2. Install the fastener, rear window spacers, and glass stoppers to the specified positions so that there are no adrift or warped surfaces inside the rear window glass.
  3. Install the fasteners to the specified positions on the body flange.
  4. Install the rear window upper dam and side dam to the rear window glass.

>> B << REAR WINDOW GLASS INSTALLATION

  1. Apply the primer and adhesive.
  2. Install the rear window glass in the same way as for the windshield glass installation (Refer to «WINDSHIELD»(ref-592680-S36309957222014011000000) ).

Scheme 11

Scheme 11: REMOVAL AND INSTALLATION

Scheme 12

Scheme 12

<< A >> REAR FLOOR WIRING HARNESS REMOVAL

  1. Cut the tape that is wrapped around the rear floor wiring harness and clip with a knife or a similar tool. Then, remove the rear floor wiring harness.
  2. Remove the rear floor wiring harness from the liftgate.

<< B >> LIFTGATE WINDOW GLASS REMOVAL

Remove the liftgate window glass by the same procedures as for the windshield glass (Refer to WINDSHIELD ).

Note. Use a piano wire to remove the liftgate window glass.

Scheme 13

Scheme 13: << B >> LIFTGATE WINDOW GLASS REMOVAL

>> A << LIFTGATE DAM/GLASS STOPPER/FASTENER INSTALLATION

CAUTIONBefore the next operation, leave the decreased parts for 3 minutes or more to dry. Do not touch the degreased parts.

Scheme 14

Scheme 14
  1. Use 3M™ AAD Part number 8906 or equivalent to degrease the inside circumference of the liftgate window glass and the liftgate flanges.
  2. Install the liftgate dam, glass stopper, and fastener to the specified position.
  3. Install the fasteners to the specified positions on the liftgate flange.

Scheme 15

Scheme 15: >> B << LIFTGATE WINDOW GLASS INSTALLATION
  1. Apply the primer and adhesive.
  2. Install the liftgate window glass by the same procedures as for the windshield glass (refer to «WINDSHIELD»(ref-592680-S36309957222014011000000) ).