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Continuously Variable Transaxle (Cvt) Overhaul - Lancer: Other Mitsubishi Lancer X рестайлинг

Automatic Trans 5 illustrations ~283 words

TRANSAXLE MODEL

W1CJA and F1CJA models has been established.

Transaxle modelEngine modelVehicle model
W1CJA-1-B3X4B12CY5A
F1CJA-2-D3W4B11CY4A, CX4A
F1CJA-1-B3X4B12CY5A, CX5A

TRANSAXLE MODELS

Scheme 309

Scheme 309: W1CJA

Scheme 310

Scheme 310: F1CJA

Scheme 311

Scheme 311: SECTIONAL VIEW - TRANSFER

SEALANTS AND ADHESIVES

ItemSpecified sealant and adhesive
Converter housingLoctite 509

TRANSAXLE SEALANTS AND ADHESIVES

ItemSpecified sealant and adhesive
Cover3M™ATD Part No. 8660 or equivalent

TRANSFER SEALANTS AND ADHESIVES

FORM-IN-PLACE GASKET (FIPG)

This transaxle has several areas where the form-in-place gasket (FIPG) is used for sealing. To ensure that the FIPG fully serves its purpose, it is necessary to observe some precautions when applying it. Bead size, continuity and location are of paramount importance.

Too thin a bead could cause leaks. Too thick a bead, on the other hand, could be squeezed out of location, causing blocking or narrowing of fluid passages. To prevent leaks or blocking of passages, therefore, it is absolutely necessary to apply the FIPG evenly without a break, while observing the correct bead size.

FIPG hardens as it reacts with the moisture in the atmospheric air, and it is usually used for sealing metallic flange areas.

CAUTIONWhen re-applying liquid gasket (FIPG), be sure that: Residues of FIPG are cleared from all the ins and outs of parts; Use Mitsubishi genuine parts cleaner (MZ100387) or equivalent to well de-grease the FIPG-applied surface. FIPG is correctly applied in accordance with FIPG Application.

Surface Preparation

Thoroughly remove all substances deposited on the FIPG application surface, using a gasket scraper.

Make sure that the FIPG application surfaces is flat and smooth. Also make sure that the surface is free from oils, greases and foreign substances. Do not fail to remove old FIPG that may remain in the fastener fitting holes.

LUBRICANTS

ItemSpecified lubricant
CVT fluid application partsMitsubishi Motors Genuine CVTF-J4
Vaseline application partsWhite Vaseline (main ingredient: isoparaffinic hydrocarbon)

TRANSAXLE LUBRICANTS

ItemSpecified lubricant
Grease application partsRetinax A
Hypoid gear oil application partsMitsubishi Motors Genuine hypoid gear oil API classification GL-5 SAE 80

TRANSFER LUBRICANTS

INPUT SHAFT AND INTERNAL GEAR

Check if there is a damage or deformation, and replace if any defect is found.

Scheme 312

Scheme 312: DISASSEMBLY AND ASSEMBLY

Required special tools

  1. MB990810: Side bearing puller
  2. MB990947: Lower arm push arbor
  3. MD999566: Crow
  4. MB990984: Mount bushing lower roll insulator arbor
  5. MD998917: Bearing remover
  6. MD998812: Installer Cap
  7. MD998813: Installer-100
  8. MD998819: Installer adapter (40)

Scheme 313

Scheme 313: << A >> NUT REMOVAL

Remove the nut from the reduction gear sub-assembly.