TROUBLESHOOTING HINTS
Generator malfunction light does not go on when the ignition switch is turned to ON, before the engine starts.
- Check the generator malfunction light.
Generator malfunction light does not switch off after the engine starts.
- Check the IC voltage regulator inside the generator.
Discharged or overcharged battery.
- Check the IC voltage regulator inside the generator.
TROUBLESHOOTING GUIDE
The charging system troubleshooting guide is shown in the following steps.
- STEP 1. Q: Is the battery in good condition? (Refer to «BATTERY TEST»(ref-289392-S10169341972008063000000) .) YES : Go to Step 2. NO : Charge or replace the battery.
- STEP 2. Q: Is the generator drive belt in good condition? (Refer to «DRIVE BELTS (FOR GENERATOR, POWER STEERING PUMP AND AIR CONDITIONING) (CHECK)»(ref-289379-S31530089682008063000000) .) YES : Go to Step 3. NO : Adjust the belt tension or replace the belt.
- STEP 3. Q: Does the generator malfunction light come on when the ignition switch is turned on? YES : Go to Step 4. NO : Check the ignition switch. (Refer to «INSPECTION»(ref-289392-S02428912662008063000000) ). Check the generator malfunction light and its related circuits. Check the generator. (Refer to «CHARGING SYSTEM - GENERATOR ASSEMBLY - INSPECTION»(ref-289402-S03886754332008063000000) ).
- STEP 4. Q: Does the generator malfunction light go out after starting the engine? YES : Go to Step 5. NO : Check the generator (Refer to «CHARGING SYSTEM - GENERATOR ASSEMBLY - INSPECTION»(ref-289402-S03886754332008063000000) .)
- STEP 5. Q: Is an oscilloscope available? YES : Go to Step 6. NO : Go to Step 7 .
- STEP 6. Q: Does the oscilloscope show a normal wave pattern? (Refer to «CHARGING SYSTEM - ON-VEHICLE SERVICE - WAVE PATTERN CHECK USING AN OSCILLOSCOPE»(ref-289402-S02829756872008063000000) .) YES : Go to Step 7. NO : Check the generator. (Refer to «CHARGING SYSTEM - GENERATOR ASSEMBLY - INSPECTION»(ref-289402-S03886754332008063000000) .)
- STEP 7. Engine: 2,500 r/min Headlight: ON (high beam) Voltage between generator terminal B and the positive battery terminal OK: 0.5 V or less Voltage between the negative battery terminal and generator body OK: 0.5 V or less Q: Are the generator output line and ground line in good condition? YES : Go to Step 8. NO : Check the generator output line and ground line.
- STEP 8. Q: Is the output current normal? (Refer to «CHARGING SYSTEM - ON-VEHICLE SERVICE - OUTPUT CURRENT TEST»(ref-289402-S40601573592008063000000) .) YES : Go to Step 9. NO : Check the generator (Refer to «CHARGING SYSTEM - GENERATOR ASSEMBLY - INSPECTION»(ref-289402-S03886754332008063000000) .)
- STEP 9. Q: Is the regulated voltage normal? (Refer to «CHARGING SYSTEM - ON-VEHICLE SERVICE - REGULATED VOLTAGE TEST»(ref-289402-S07126822702008063000000) .) YES : Go to Step 10. NO : Check the generator (Refer to «CHARGING SYSTEM - GENERATOR ASSEMBLY - INSPECTION»(ref-289402-S03886754332008063000000) .)
- STEP 10. Q: Is the voltage drop in the generator output line normal? YES : Generator is normal. Check other systems. NO : Check the output line.