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Acceleration Control System - (Except Hybrid): Removal & Installation Mercury Mariner II

Engine Control Systems 2 illustrations ~355 words

REMOVAL AND INSTALLATION

WARNINGKeep the sliding inner cable of the accelerator cable, the accelerator pedal and the pedal shaft free of contact with surrounding components such as wiring, hoses, sound insulation and floor carpeting. Contact in these areas may prevent movement of the accelerator cable, reducing the ability to decelerate the vehicle. Failure to follow these instructions may result in serious personal injury to the vehicle occupant(s).

Note. The accelerator pedal and shaft should travel smoothly from idle to wide-open throttle positions. Hesitation on return or prevention of return to the idle position must not occur.

Note. The sliding inner member of the accelerator cable should not be lubricated and is not repairable.

  1. Remove the cable from the accelerator pedal.
  2. Remove the screw, pin-type retainer and the accelerator control cover shield. To install, tighten to 4 Nm (35 lb-in).
  3. Disconnect the accelerator cable from the throttle body.
  4. Squeeze the tabs and remove the accelerator cable from the bracket.
  5. Remove the accelerator cable bracket nut. To install, tighten to 5 Nm (44 lb-in).
  6. Remove the accelerator cable pin-type retainer from the accelerator cable bracket.
  7. Remove the accelerator cable grommet from the dash panel.
  8. Remove the accelerator cable.
  9. To install, reverse the removal procedure.

Scheme 3

Scheme 3: Accelerator Cable - 3.0L (4V)
ItemPart NumberDescription
1W702251Accelerator control cover shield bolts (2 required)
29E766Accelerator control cover shield
3Accelerator cable-to-throttle body (part of 9A758)
4Accelerator cable-to-bracket grommet (part of 9A758)
5Speed control cable-to-throttle body (part of 9A825)
6Speed control cable-to-bracket grommet (part of 9A825)
7W500210Accelerator cable bracket bolts (2 required)
89677Accelerator cable bracket
9W500210Accelerator cable bracket bolt
109D289AAccelerator cable bracket
11Speed control cable pin-type retainer
12Accelerator cable retainer (part of 9A758)
13Accelerator cable to pedal (part of 9A758)
14Accelerator cable grommet (part of 9A758)
159A758Accelerator cable
169A825Speed control cable
WARNINGKeep the sliding inner cable of the accelerator cable, the accelerator pedal and the pedal shaft free of contact with surrounding components such as wiring, hoses, sound insulation and floor carpeting. Contact in these areas may prevent movement of the accelerator cable, reducing the ability to decelerate the vehicle. Failure to follow these instructions may result in serious personal injury to the vehicle occupant(s).

Note. The accelerator pedal and shaft should travel smoothly from idle to wide-open throttle positions. Hesitation on return or prevention of return to the idle position must not occur.

Note. The sliding inner member of the accelerator cable should not be lubricated and is not repairable.

  1. Remove the cable from the accelerator pedal.
  2. Remove the accelerator cable grommet from the dash panel.
  3. Remove the bolt and the accelerator cable bracket. Detach the speed control cable pin-type retainer from the accelerator cable bracket. To install, tighten to 9 Nm (80 lb-in).
  4. Remove the 2 bolts and the accelerator control cover shield. To install, tighten to 4 Nm (35 lb-in).
  5. Disconnect the accelerator cable from the throttle body.
  6. Squeeze the tabs and remove the accelerator cable from the bracket.
  7. Detach the accelerator cable retainer.
  8. Remove the accelerator cable.
  9. To install, reverse the removal procedure.

Scheme 4

Scheme 4: Accelerator Pedal and Shaft
ItemPart NumberDescription
1Accelerator cable to pedal (part of 9A758)
2W500300Accelerator pedal and shaft assembly bolts (2 required)
39N736Accelerator pedal and shaft assembly
WARNINGKeep the sliding inner cable of the accelerator cable, the accelerator pedal and the pedal shaft free of contact with surrounding components such as wiring, hoses, sound insulation and floor carpeting. Contact in these areas may prevent movement of the accelerator cable, reducing the ability to decelerate the vehicle. Failure to follow these instructions may result in serious personal injury to the vehicle occupant(s).

Note. The accelerator pedal and shaft should travel smoothly from idle to wide-open throttle positions. Hesitation on return or prevention of return to the idle position must not occur.

  1. Remove the accelerator cable from the accelerator pedal.
  2. Remove the 2 bolts and the accelerator pedal and shaft assembly. To install, tighten to 9 Nm (80 lb-in).
  3. To install, reverse the removal procedure.