Scheme 11
Scheme 11: CONTROL SYSTEM [FULL-AUTO AIR CONDITIONER]
Scheme 12
Scheme 12: AIR INTAKE ACTUATOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]
- Remove the battery cover.
- Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]» )
- Remove the following parts: Console (See «CONSOLE REMOVAL/INSTALLATION» ) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION» ) Side wall (See «SIDE WALL REMOVAL/INSTALLATION» ) Console panel (See «CONSOLE PANEL REMOVAL/INSTALLATION» ) Center panel unit (See «CENTER PANEL UNIT REMOVAL/INSTALLATION» ) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION» ) Column cover (See «COLUMN COVER REMOVAL/INSTALLATION» ) Driver-side air bag module (See «DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION» ) Steering wheel (See «STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION» ) Combination switch (See «COMBINATION SWITCH REMOVAL/INSTALLATION» ) Steering shaft (See «STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION» ) Meter hood (See «METER HOOD REMOVAL/INSTALLATION» ) Instrument cluster (See «INSTRUMENT CLUSTER REMOVAL/INSTALLATION» ) Side panel (See «SIDE PANEL REMOVAL/INSTALLATION» ) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION» ) Female bracket (See «CONVERTIBLE TOP DISASSEMBLY/ASSEMBLY» ) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION» ) Scuff plate (See «SCUFF PLATE REMOVAL/INSTALLATION» ) Front side trim (See «FRONT SIDE TRIM REMOVAL/INSTALLATION» ) Fuse box No. 1 Dashboard (See «DASHBOARD REMOVAL/INSTALLATION» )
- Remove in the order indicated in the illustration.
- Install in the reverse order of removal.
Scheme 13
Scheme 13: AIR MIX ACTUATOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]
- Remove the battery cover.
- Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]» )
- Remove the following parts: Console (See «CONSOLE REMOVAL/INSTALLATION» ) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION» ) Side wall (See «SIDE WALL REMOVAL/INSTALLATION» ) Console panel (See «CONSOLE PANEL REMOVAL/INSTALLATION» ) Center panel unit (See «CENTER PANEL UNIT REMOVAL/INSTALLATION» ) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION» ) Column cover (See «COLUMN COVER REMOVAL/INSTALLATION» ) Driver-side air bag module (See «DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION» ) Steering wheel (See «STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION» ) Combination switch (See «COMBINATION SWITCH REMOVAL/INSTALLATION» ) Steering shaft (See «STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION» ) Meter hood (See «METER HOOD REMOVAL/INSTALLATION» ) Instrument cluster (See «INSTRUMENT CLUSTER REMOVAL/INSTALLATION» ) Side panel (See «SIDE PANEL REMOVAL/INSTALLATION» ) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION» ) Female bracket (See «CONVERTIBLE TOP DISASSEMBLY/ASSEMBLY» ) A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION» ) Scuff plate (See «SCUFF PLATE REMOVAL/INSTALLATION» ) Front side trim (See «FRONT SIDE TRIM REMOVAL/INSTALLATION» ) Fuse box No. 1 Dashboard (See «DASHBOARD REMOVAL/INSTALLATION» )
- Remove in the order indicated in the illustration.
- Install in the reverse order of removal.
Scheme 14
Scheme 14: AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]
- Remove the battery cover.
- Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]» )
- Remove the lower panel. (See «LOWER PANEL REMOVAL/INSTALLATION» )
- Remove in the order indicated in the illustration.
- Install in the reverse order of removal.
Scheme 15
Scheme 15: BLOWER MOTOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]
- Remove the battery cover.
- Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]» )
- Remove in the order indicated in the illustration.
- Install in the reverse order of removal.
Scheme 16
Scheme 16: BLOWER MOTOR INSPECTION [FULL-AUTO AIR CONDITIONER]
- Connect battery positive voltage to blower motor terminal A, ground to terminal B, and then verify that the blower motor operates smoothly. If the operation condition is not normal, replace the blower motor.
Scheme 17
Scheme 17: POWER METAL OXIDE SEMICONDUCTOR FIELD EFFECT TRANSISTOR (POWER MOS FET) REMOVAL/INSTALLATION [FULL-A
- Remove the battery cover.
- Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]» )
- Disconnect the power MOS FET connector.
- Remove the power MOS FET as shown in the illustration.
- Install in the reverse order of removal.
- Perform the refrigerant system performance test. (See «REFRIGERANT SYSTEM PERFORMANCE TEST»(/mazda/mx-5/nc-2008-2015/remont/automatic-hvac-system/#refrigerant-system-hvac) )
Scheme 18
Scheme 18: POWER METAL OXIDE SEMICONDUCTOR FIELD EFFECT TRANSISTOR (POWER MOS FET) INSPECTION [FULL-AUTO AIR CO
- Verify that the resistance between the terminals of the power MOS FET is as shown in the table. If there is any malfunction, replace the power MOS FET. RESISTANCE REFERENCE Tester lead Resistance (kilohm) (approx. quantity) + - A B 1, 300 A C 1, 300 A D 2.2 B A infinity B C 0.12 B D infinity C A infinity C B 0.12 C D infinity D A 2.2 D B 190 D C 1, 300
Scheme 19
Scheme 19: MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY [FULL-AUTO AIR CONDITIONER]
- Disassemble in the order indicated in the illustration.
- Assemble in the reverse order of disassembly.
- Adjust the magnetic clutch clearance. (See «MAGNETIC CLUTCH ADJUSTMENT [FULL-AUTO AIR CONDITIONER]» )
Scheme 20
Scheme 20: Bolt Removal/Installation Note
Scheme 21
- When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure. CAUTION: When connecting the positive battery cable to the magnetic clutch connector, use a cable with a female terminal of the correct size. Otherwise, load will be applied to the male terminal, resulting in deformation or damage, and poor contact. In addition, the positive battery cable could disconnect from the connector resulting in a short circuit. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley. Hold the drive belt in place with pliers. Remove or install the bolt. Tightening torque 11.8-14.7 N.m {1.21-1.49 kgf.m, 8.7-10.8 ft.lbf}
Scheme 22
Scheme 22: Snap Ring Removal/Installation Note
- Remove the snap ring using a snap ring pliers.
Scheme 23
Scheme 23: A/C Compressor Pulley Removal Note
Scheme 24
- Remove the A/C compressor pulley using the SST (49 0839 425C) . CAUTION: Be careful that the SST (49 0839 425C) tabs do not hang over the stator.
Scheme 25
Scheme 25: Stator Installation Note
- Align the positioning pin with the hole of A/C compressor body and insert.
Scheme 26
Scheme 26: A/C Compressor Pulley Installation Note
- Install the inner wheel of the pulley using a plastic hammer and SST (49 B018 003) to the compressor. CAUTION: If the SST is not properly positioned when the A/C compressor pulley is press-fit, the A/C compressor axle will interfere with the SST, possibly damaging component parts. Verify that the SST and axle are properly positioned and perform the procedure very carefully.
Scheme 27
Scheme 27: Shim Installation Note
- First, insert the 1 mm (0.039 in) thick shim into the shaft.
Scheme 28
Scheme 28: MAGNETIC CLUTCH ADJUSTMENT [FULL-AUTO AIR CONDITIONER]
- Measure the clearance around the entire circumference between the pressure plate and A/C compressor pulley using a thickness gauge.
- Inspect the clearance. If not within the specification, adjust the clearance by changing the shim or the number of shims. Magnetic clutch clearance 0.3-0.6 mm {0.012-0.023 in}
Scheme 29
Scheme 29: MAGNETIC CLUTCH INSPECTION [FULL-AUTO AIR CONDITIONER]
Scheme 30
- Connect battery positive voltage to magnetic clutch terminal A and ground.
- Verify that the magnetic clutch turns on. If the magnetic clutch does not turn on, replace the A/C compressor.
Scheme 31
Scheme 31: SOLAR RADIATION SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]
- Remove the battery cable.
- Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]» )
- Pry the solar radiation sensor from the dashboard using a flathead screwdriver wrapped with protective tape.
- Remove in the order indicated in the illustration.
- Install in the reverse order of removal.
Scheme 32
Scheme 32: SOLAR RADIATION SENSOR INSPECTION [FULL-AUTO AIR CONDITIONER]
- Shine a fluorescent light or expose the solar radiation sensor to natural sunlight.
- Connect the positive (+) lead to terminal A and negative (-) lead to terminal B of the solar radiation, and verify that the voltage value is output. If the voltage is 0 V , replace the solar radiation sensor.
Scheme 33
Scheme 33: AMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]
- Remove the battery cover.
- Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]» )
- Remove the under cover.
- Remove in the order indicated in the illustration.
- Install in the reverse order of removal.
Scheme 34
Scheme 34: AMBIENT TEMPERATURE SENSOR INSPECTION [FULL-AUTO AIR CONDITIONER]
- Measure the temperature around the ambient temperature sensor and measure the resistance between the ambient temperature sensor terminal. If the characteristics of the ambient temperature sensor are not as shown in the graph, replace the ambient temperature sensor.
Scheme 35
Scheme 35: PASSENGER COMPARTMENT TEMPERATURE SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]
- Remove the battery cover.
- Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [LF]» )
- Remove the lower panel. (See «LOWER PANEL REMOVAL/INSTALLATION» )
- Remove in the order indicated in the illustration.
- Install in the reverse order of removal.
Scheme 36
Scheme 36: PASSENGER COMPARTMENT TEMPERATURE SENSOR INSPECTION [FULL-AUTO AIR CONDITIONER]
Scheme 37
- Measure the temperature around the passenger compartment temperature sensor and measure the resistance between passenger compartment temperature sensor terminal. If the characteristics of the passenger compartment temperature sensor are not as shown in the graph, replace the passenger compartment temperature sensor.
- Connect battery positive voltage to passenger compartment temperature sensor terminal A and connect terminal C to ground to verify fan operation. If there is any malfunction, replace the passenger compartment temperature sensor.